Abstract: A pillar applique for use at a pillar area (e.g., A-pillar area) of a vehicle. The pillar applique includes a substrate portion and a thermoplastic elastomer portion. Each of the substrate portion (21) and the thermoplastic elastomer portion (23) are formed via injection molding in certain embodiments of the invention, and the thermoplastic elastomer portion may be injection molded over the substrate portion during its forming process (or vice versa) so that the two portions may be bonded to one another without the need for additional adhesive.

Abstract: An automotive trim product is made as follows. A single or multiple layer sheet is extruded so as to include at least one color pigmented and/or metallized layer therein. Optionally, a clear coat may be laminated to the sheet, or may even be coextruded therewith. In certain embodiments, a roughened surface texture may be embossed into a major surface(s) of the sheet prior to lamination. In other embodiments, a design (e.g., logo) may be silk-screened onto the clear coat layer prior to lamination. The sheet, after optional lamination, is then thermoformed into a three-dimensionally shaped preform or article via vacuum forming or the like.

Abstract: A pillar applique for use at a pillar area (e.g., A-pillar area) of a vehicle. The pillar applique includes a substrate portion and a thermoplastic elastomer portion. Each of the substrate portion (21) and the thermoplastic elastomer portion (23) are formed via injection molding in certain embodiments of the invention, and the thermoplastic elastomer portion may be injection molded over the substrate portion during its forming process (or vice versa) so that the two portions may be bonded to one another without the need for additional adhesive.

Abstract: In certain example embodiments, a single type of vehicle frame member may be used for both first and second vehicle types, where the frame member includes at least one window frame opening defined therein. In making the first vehicle type, the window frame opening(s) is/are filled with windows in a known manner. When making the second vehicle type, one or more of the frame openings is/are filled with a colored polymer based insert which is of a color(s) which compliments the exterior color(s) of the vehicle. In other example embodiments (which may or may not be used in conjunction with the aforesaid embodiment), an attachment member for mounting an insert in a frame opening is designed to allow at least part of the attachment member to slide relative to an insert to which it is mounted. In certain instances, the attachment member may include a spring biased clip, while in other instances it may include a slidable stud support.

Abstract: In certain example embodiments, a single type of vehicle frame member may be used for both first and second vehicle types, where the frame member includes at least one window frame opening defined therein. In making the first vehicle type, the window frame opening(s) is/are filled with windows in a known manner. When making the second vehicle type, one or more of the frame openings is/are filled with a colored polymer based insert which is of a color(s) which compliments the exterior color(s) of the vehicle. In other example embodiments (which may or may not be used in conjunction with the aforesaid embodiment), an attachment member for mounting an insert in a frame opening is designed to allow at least part of the attachment member to slide relative to an insert to which it is mounted. In certain instances, the attachment member may include a spring biased clip, while in other instances it may include a slidable stud support.

Abstract: A pillar applique for use at a pillar area (e.g., A-pillar area) of a vehicle. The pillar applique includes a substrate portion and a thermoplastic elastomer portion. Each of the substrate portion (21) and the thermoplastic elastomer portion (23) are formed via injection molding in certain embodiments of the invention, and the thermoplastic elastomer portion may be injection molded over the substrate portion during its forming process (or vice versa) so that the two portions may be bonded to one another without the need for additional adhesive.

Abstract: A pillar applique for use at a pillar area (e.g., A-pillar area) of a vehicle. The pillar applique includes a substrate portion and a thermoplastic elastomer portion. Each of the substrate portion (21) and the thermoplastic elastomer portion (23) are formed via injection molding in certain embodiments of the invention, and the thermoplastic elastomer portion may be injection molded over the substrate portion during its forming process (or vice versa) so that the two portions may be bonded to one another without the need for additional adhesive.

Abstract: An automotive trim product is made as follows. A single or multiple layer sheet is extruded so as to include at least one color pigmented and/or metallized layer therein. Optionally, a clear coat may be laminated to the sheet, or may even be coextruded therewith. In certain embodiments, a roughened surface texture may be embossed into a major surface(s) of the sheet prior to lamination. In other embodiments, a design (e.g., logo) may be silk-screened onto the clear coat layer prior to lamination. The sheet, after optional lamination, is then thermoformed into a three-dimensionally shaped preform or article via vacuum forming or the like.

Abstract: A pillar applique for use at a pillar area (e.g., A-pillar area) of a vehicle. The pillar applique includes a substrate portion and a thermoplastic elastomer portion. Each of the substrate portion (21) and the thermoplastic elastomer portion (23) are formed via injection molding in certain embodiments of the invention, and the thermoplastic elastomer portion may be injection molded over the substrate portion during its forming process (or vice versa) so that the two portions may be bonded to one another without the need for additional adhesive.

Abstract: A vehicle instrument panel structure is provided for extending transversely across the width of a vehicle interior forwardly of a vehicle occupant seat. The instrument panel structure includes an upstanding backing plate having a layer of foam material thereon covered by a decorative covering. The backing plate is a unitary member formed of a plastic material. A pair of spaced apart elongated horizontally extending box-like protuberances are provided on one portion of the lower section of the backing plate in the path of occupant knee travel which may occur during sudden deceleration of the vehicle.

Abstract: A thermoplastic blend useful for the preparation of molded articles comprising a thermoplastic polymer and a tapered triblock elastomer of a monovinylidene aromatic monomer and butadiene having a melt index (condition 200/5.0 ASTM method D1238-82) of 0.5 to 60 and an average molecular weight from 50,000 to 135,000.