Patents by Inventor Joseph Robert Theis

Joseph Robert Theis has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10954835
    Abstract: Methods and systems are provided for a low temperature NOx adsorber (LTNA). In one example, a method includes initiating a desulfation of an LTNA responsive to an estimated sulfur exposure exceeding a threshold, the desulfation including heating the LTNA to a first threshold temperature while maintaining an exhaust oxygen level above a threshold level throughout the entire desulfation.
    Type: Grant
    Filed: March 12, 2019
    Date of Patent: March 23, 2021
    Assignee: Ford Global Technologies, LLC
    Inventors: Christine Lambert, Douglas Allen Dobson, Joseph Robert Theis
  • Publication number: 20200291839
    Abstract: Methods and systems are provided for a low temperature NOx adsorber (LTNA). In one example, a method includes initiating a desulfation of an LTNA responsive to an estimated sulfur exposure exceeding a threshold, the desulfation including heating the LTNA to a first threshold temperature while maintaining an exhaust oxygen level above a threshold level throughout the entire desulfation.
    Type: Application
    Filed: March 12, 2019
    Publication date: September 17, 2020
    Inventors: Christine Lambert, Douglas Allen Dobson, Joseph Robert Theis
  • Patent number: 9914095
    Abstract: A method utilizes a three-way catalytic converter, having a catalyst formed from a plurality of particles each including a first metal oxide center, a second metal oxide monolayer, and a catalytically active metal to decrease concentration of hydrocarbons, carbon monoxide, and nitrogen oxides in exhaust gas during stoichiometric, rich, and lean conditions, wherein a molar ratio of metal in the monolayers to metal in the centers is between about 0.01 and 0.2.
    Type: Grant
    Filed: February 8, 2017
    Date of Patent: March 13, 2018
    Assignee: FORD GLOBAL TECHNOLOGIES, LLC
    Inventors: Andrew Gregory Getsoian, Joseph Robert Theis, Christine Kay Lambert
  • Patent number: 9903291
    Abstract: Methods and systems are provided for reducing engine cold-start emissions. An exhaust system having a passive NOx adsorber (PNA) may store NOx during an engine cold-start until conditions are optimal for release of the stored NOx to a downstream SCR catalyst. Based on PNA conditions, including a NOx load and a PNA bed temperature, adjustments to EGR rate and/or injection timing may be made to achieve a catalytically favorable ratio of NOx species upstream of the SCR catalyst, after the SCR catalyst has reached its light-off temperature.
    Type: Grant
    Filed: September 23, 2014
    Date of Patent: February 27, 2018
    Assignee: Ford Global Technologies, LLC
    Inventors: Joseph Robert Theis, Christine Kay Lambert, Justin Anthony Ura
  • Patent number: 9657626
    Abstract: An exhaust system for a diesel engine is disclosed. The exhaust system may include a diesel oxidation catalyst (DOC) configured to receive exhaust gases from the engine and oxidize hydrocarbons in the exhaust gases and a passive NOx adsorber (PNA) downstream from the DOC and configured to store NOx from the exhaust gases at temperatures up to 150° C. A selective catalytic reduction (SCR) system may be downstream from the PNA and configured to reduce NOx in the exhaust gases. The PNA may be configured to release the stored NOx at temperatures above 200° C. The DOC upstream of the PNA may reduce the amount of N2O that is generated by the PNA by oxidizing hydrocarbons before they reach the PNA.
    Type: Grant
    Filed: May 18, 2015
    Date of Patent: May 23, 2017
    Assignee: Ford Global Technologies, LLC
    Inventors: Joseph Robert Theis, Christine Kay Lambert, Douglas Allen Dobson
  • Patent number: 9518287
    Abstract: Methods and systems are provided for improving engine exhaust emissions while enabling exhaust catalyst regeneration following an engine lean event. Prior to a VDE event, or prior to an engine idle-stop, ammonia is produced and stored on an exhaust underbody SCR catalyst. Then, during the engine restart after the VDE mode or the idle-stop, the stored ammonia is used to treat exhaust NOx species while an upstream exhaust underbody three-way catalyst is regenerated.
    Type: Grant
    Filed: October 10, 2014
    Date of Patent: December 13, 2016
    Assignee: Ford Global Technologies, LLC
    Inventors: Joseph Robert Theis, James Michael Kerns, Michael James Uhrich, Giovanni Cavataio, Thomas G. Leone, Jeffrey Allen Doering, Todd Anthony Rumpsa
  • Publication number: 20160341091
    Abstract: An exhaust system for a diesel engine is disclosed. The exhaust system may include a diesel oxidation catalyst (DOC) configured to receive exhaust gases from the engine and oxidize hydrocarbons in the exhaust gases and a passive NOx adsorber (PNA) downstream from the DOC and configured to store NOx from the exhaust gases at temperatures up to 150° C. A selective catalytic reduction (SCR) system may be downstream from the PNA and configured to reduce NOx in the exhaust gases. The PNA may be configured to release the stored NOx at temperatures above 200° C. The DOC upstream of the PNA may reduce the amount of N2O that is generated by the PNA by oxidizing hydrocarbons before they reach the PNA.
    Type: Application
    Filed: May 18, 2015
    Publication date: November 24, 2016
    Inventors: Joseph Robert THEIS, Christine Kay LAMBERT, Douglas Allen DOBSON
  • Patent number: 9376949
    Abstract: Embodiments are described to improve the durability of a lean NOx aftertreatment system. According to one embodiment of the present invention an air injection system is used to inject air continuously into the exhaust system between the upstream three-way catalyst and the downstream selective catalytic reduction (SCR) catalyst when the engine is operating at stoichiometric or rich air/fuel ratios and the exhaust temperatures are above a calibratable level (e.g., 700° C.). In another embodiment, an oxidation catalyst is positioned downstream of the air injection point to prevent exothermic reactions from occurring on the SCR. In another embodiment, the reductant for the SCR is generated in-situ. In yet another embodiment, a diverter valve with a reduction catalyst in a bypass arm is utilized to bypass the SCR during high load conditions.
    Type: Grant
    Filed: June 30, 2014
    Date of Patent: June 28, 2016
    Assignee: Ford Global Technologies, LLC
    Inventors: Harendra S. Gandhi, Robert Walter McCabe, Joseph Robert Theis
  • Publication number: 20160084185
    Abstract: Methods and systems are provided for reducing engine cold-start emissions. An exhaust system having a passive NOx adsorber (PNA) may store NOx during an engine cold-start until conditions are optimal for release of the stored NOx to a downstream SCR catalyst. Based on PNA conditions, including a NOx load and a PNA bed temperature, adjustments to EGR rate and/or injection timing may be made to achieve a catalytically favorable ratio of NOx species upstream of the SCR catalyst, after the SCR catalyst has reached its light-off temperature.
    Type: Application
    Filed: September 23, 2014
    Publication date: March 24, 2016
    Inventors: Joseph Robert Theis, Christine Kay Lambert, Justin Anthony Ura
  • Patent number: 9222420
    Abstract: Methods and systems are provided for improving engine exhaust emissions while enabling exhaust catalyst regeneration following an engine lean event. Prior to a VDE event, or prior to an engine idle-stop, ammonia is produced and stored on an exhaust underbody SCR catalyst. Then, during the engine restart after the VDE mode or the idle-stop, the stored ammonia is used to treat exhaust NOx species while an upstream exhaust underbody three-way catalyst is regenerated.
    Type: Grant
    Filed: August 2, 2012
    Date of Patent: December 29, 2015
    Assignee: Ford Global Technologies, LLC
    Inventors: James Michael Kerns, Joseph Robert Theis, Todd Anthony Rumpsa, Michael James Uhrich, Adam Nathan Banker, Stephen B. Smith
  • Patent number: 9163543
    Abstract: Embodiments for controlling exhaust oxygen concentration are provided. In one example, an engine method comprises operating the engine with lean combustion, and when exhaust oxygen concentration is below a threshold, injecting air into an exhaust passage between a first emission control device and an SCR device. In this way, excess emissions may be converted while operating with lean combustion.
    Type: Grant
    Filed: May 25, 2012
    Date of Patent: October 20, 2015
    Assignee: Ford Global Technologies, LLC
    Inventors: Giovanni Cavataio, Rachel Alison Snow, Jacqueline A. Lymburner, Joseph Robert Theis
  • Patent number: 9068491
    Abstract: In one embodiment, a method for an engine comprises operating the engine with an upstream exhaust sensor, intermediate exhaust sensor, and downstream exhaust sensor each indicating rich, adjusting engine operation to operate the engine with an upstream exhaust sensor, intermediate exhaust sensor, and downstream exhaust sensor each indicating lean, adjusting engine operation to operate the engine with the upstream exhaust sensor indicating rich and the intermediate and downstream exhaust sensors each indicating lean, and indicating degradation of an SCR catalyst based on when the intermediate and downstream exhaust sensors switch from lean to rich.
    Type: Grant
    Filed: November 27, 2012
    Date of Patent: June 30, 2015
    Assignee: Ford Global Technologies, LLC
    Inventors: Giovanni Cavataio, Jeffrey Allen Doering, Thomas G. Leone, Joseph Robert Theis, Michael James Uhrich
  • Publication number: 20150027107
    Abstract: Methods and systems are provided for improving engine exhaust emissions while enabling exhaust catalyst regeneration following an engine lean event. Prior to a VDE event, or prior to an engine idle-stop, ammonia is produced and stored on an exhaust underbody SCR catalyst. Then, during the engine restart after the VDE mode or the idle-stop, the stored ammonia is used to treat exhaust NOx species while an upstream exhaust underbody three-way catalyst is regenerated.
    Type: Application
    Filed: October 10, 2014
    Publication date: January 29, 2015
    Inventors: Joseph Robert Theis, James Michael Kerns, Michael James Uhrich, Giovanni Cavataio, Thomas G. Leone, Jeffrey Allen Doering, Todd Anthony Rumpsa
  • Publication number: 20140311126
    Abstract: Embodiments are described to improve the durability of a lean NOx aftertreatment system. According to one embodiment of the present invention an air injection system is used to inject air continuously into the exhaust system between the upstream three-way catalyst and the downstream selective catalytic reduction (SCR) catalyst when the engine is operating at stoichiometric or rich air/fuel ratios and the exhaust temperatures are above a calibratable level (e.g., 700° C.). In another embodiment, an oxidation catalyst is positioned downstream of the air injection point to prevent exothermic reactions from occurring on the SCR. In another embodiment, the reductant for the SCR is generated in-situ. In yet another embodiment, a diverter valve with a reduction catalyst in a bypass arm is utilized to bypass the SCR during high load conditions.
    Type: Application
    Filed: June 30, 2014
    Publication date: October 23, 2014
    Inventors: Harendra S. Gandhi, Robert Walter McCabe, Joseph Robert` Theis
  • Patent number: 8862370
    Abstract: Methods and systems are provided for improving engine exhaust emissions while enabling exhaust catalyst regeneration following an engine lean event. Prior to a VDE event, or prior to an engine idle-stop, ammonia is produced and stored on an exhaust underbody SCR catalyst. Then, during the engine restart after the VDE mode or the idle-stop, the stored ammonia is used to treat exhaust NOx species while an upstream exhaust underbody three-way catalyst is regenerated.
    Type: Grant
    Filed: August 2, 2012
    Date of Patent: October 14, 2014
    Assignee: Ford Global Technologies, LLC
    Inventors: Joseph Robert Theis, James Michael Kerns, Michael James Uhrich, Giovanni Cavataio, Thomas G. Leone, Jeffrey Allen Doering, Todd Anthony Rumpsa
  • Patent number: 8776498
    Abstract: Embodiments are described to improve the durability of a lean NOx aftertreatment system. According to one embodiment of the present invention an air injection system is used to inject air continuously into the exhaust system between the upstream three-way catalyst and the downstream selective catalytic reduction (SCR) catalyst when the engine is operating at stoichiometric or rich air/fuel ratios and the exhaust temperatures are above a calibratible level (e.g., 700° C.). In another embodiment, an oxidation catalyst is positioned downstream of the air injection point to prevent exothermic reactions from occurring on the SCR. In another embodiment, the reductant for the SCR is generated in-situ. In yet another embodiment, a diverter valve with a reduction catalyst in a bypass arm is utilized to bypass the SCR during high load conditions.
    Type: Grant
    Filed: April 16, 2008
    Date of Patent: July 15, 2014
    Assignee: Ford Global Technologies, LLC
    Inventors: Harendra S Gandhi, Robert Walter McCabe, Joseph Robert Theis
  • Publication number: 20140144125
    Abstract: In one embodiment, a method for an engine comprises operating the engine with an upstream exhaust sensor, intermediate exhaust sensor, and downstream exhaust sensor each indicating rich, adjusting engine operation to operate the engine with an upstream exhaust sensor, intermediate exhaust sensor, and downstream exhaust sensor each indicating lean, adjusting engine operation to operate the engine with the upstream exhaust sensor indicating rich and the intermediate and downstream exhaust sensors each indicating lean, and indicating degradation of an SCR catalyst based on when the intermediate and downstream exhaust sensors switch from lean to rich.
    Type: Application
    Filed: November 27, 2012
    Publication date: May 29, 2014
    Applicant: FORD GLOBAL TECHNOLOGIES, LLC
    Inventors: Giovanni Cavataio, Jeffrey Allen Doering, Thomas G. Leone, Joseph Robert Theis, Michael James Uhrich
  • Publication number: 20140039781
    Abstract: Methods and systems are provided for improving engine exhaust emissions while enabling exhaust catalyst regeneration following an engine lean event. Prior to a VDE event, or prior to an engine idle-stop, ammonia is produced and stored on an exhaust underbody SCR catalyst. Then, during the engine restart after the VDE mode or the idle-stop, the stored ammonia is used to treat exhaust NOx species while an upstream exhaust underbody three-way catalyst is regenerated.
    Type: Application
    Filed: August 2, 2012
    Publication date: February 6, 2014
    Applicant: FORD GLOBAL TECHNOLOGIES, LLC
    Inventors: Joseph Robert Theis, James Michael Kerns, Michael James Uhrich, Giovanni Cavataio, Thomas G. Leone, Jeffrey Allen Doering, Todd Anthony Rumpsa
  • Publication number: 20140039778
    Abstract: Methods and systems are provided for improving engine exhaust emissions while enabling exhaust catalyst regeneration following an engine lean event. Prior to a VDE event, or prior to an engine idle-stop, ammonia is produced and stored on an exhaust underbody SCR catalyst. Then, during the engine restart after the VDE mode or the idle-stop, the stored ammonia is used to treat exhaust NOx species while an upstream exhaust underbody three-way catalyst is regenerated.
    Type: Application
    Filed: August 2, 2012
    Publication date: February 6, 2014
    Applicant: FORD GLOBAL TECHNOLOGIES, LLC
    Inventors: James Michael Kerns, Joseph Robert Theis, Todd Anthony Rumpsa, Michael James Uhrich, Adam Nathan Banker, Stephen B. Smith
  • Publication number: 20130312391
    Abstract: Embodiments for controlling exhaust oxygen concentration are provided. In one example, an engine method comprises operating the engine with lean combustion, and when exhaust oxygen concentration is below a threshold, injecting air into an exhaust passage between a first emission control device and an SCR device. In this way, excess emissions may be converted while operating with lean combustion.
    Type: Application
    Filed: May 25, 2012
    Publication date: November 28, 2013
    Applicant: FORD GLOBAL TECHNOLOGIES, LLC
    Inventors: Giovanni Cavataio, Rachel Alison Snow, Jacqueline A. Lymburner, Joseph Robert Theis