Abstract: A system is provided including a coiled tubing reel apparatus including a reel drum for storing a coiled tubing string spooled on the reel drum and a hydraulic reel drive motor that controls rotation of the reel drum. The system further includes a reel controller that determines an estimated reel back tension for a portion of the coiled tubing string between the reel apparatus and the injector based on a set of parameters related to a coiled tubing operation. The reel controller determines a target reel back tension to be applied to the portion of the coiled tubing string by adjusting the estimated reel back tension based on a historical job dataset. The reel controller then determines and sets a target hydraulic pressure of the reel drive motor to achieve the target reel back tension in the portion of the coiled tubing string.

Abstract: A system is provided including a coiled tubing reel apparatus including a reel drum for storing a coiled tubing string spooled on the reel drum and a hydraulic reel drive motor that controls rotation of the reel drum. The system further includes a reel controller that determines an estimated reel back tension for a portion of the coiled tubing string between the reel apparatus and the injector based on a set of parameters related to a coiled tubing operation. The reel controller determines a target reel back tension to be applied to the portion of the coiled tubing string by adjusting the estimated reel back tension based on a historical job dataset. The reel controller then determines and sets a target hydraulic pressure of the reel drive motor to achieve the target reel back tension in the portion of the coiled tubing string.

Abstract: A system is provided including a coiled tubing injector including at least two gripper chains for gripping a coiled tubing and a gripper system for generating a gripper force applied to the at least two gripper chains by adjusting gripper pressure on at least one gripper cylinder. A gripper controller is configured to determine a minimum gripper pressure and a maximum gripper pressure for the gripper cylinders, based on a current set of parameters related to lowering the coiled tubing into a wellbore or pulling out the coiled tubing from the wellbore. The gripper controller selects a target gripper pressure between the minimum gripper pressure and the maximum gripper pressure based on a historical data model and sets the target gripper pressure for the at least one gripper cylinder.

Abstract: A throttle body assembly includes a housing defining a throttle bore with a throttle plate in the bore and mounted on a shaft. An electric motor has a pinion gear. A gear assembly includes an intermediate gear and a sector gear and transfers rotational drive from the electric motor to the throttle plate. Biasing structure biases the sector gear and thus the shaft to cause the throttle plate to close the throttle bore defining a closed position thereof. When the motor is energized, rotation of the pinion gear causes rotation of the gear assembly, against the bias on the sector gear, thereby causing rotation of the shaft to move the throttle plate from the closed position to an open position. A position sensor assembly determines a position of the plate.

Abstract: A throttle body assembly includes a housing defining a throttle bore with a throttle plate in the bore and mounted on a shaft. An electric motor has a pinion gear. A gear assembly includes an intermediate gear and a sector gear and transfers rotational drive from the electric motor to the throttle plate. Biasing structure biases the sector gear and thus the shaft to cause the throttle plate to close the throttle bore defining a closed position thereof. When the motor is energized, rotation of the pinion gear causes rotation of the gear assembly, against the bias on the sector gear, thereby causing rotation of the shaft to move the throttle plate from the closed position to an open position. A positon sensor assembly determines a position of the plate.