Abstract: A packaging device and method can include an inflatable pouch into which a medical device or other bio-hazardous or dangerous device can be contained and eventually shipped. Caps can be provided and placed over sharp parts or other parts of the medical device that may puncture the inflatable pouch or may need added protection. Primary and secondary pouches can also be provided into which the device can be placed before it is sealed into the inflatable pouch. A box, suitcase or other carrying structure can be provided, and the inflatable pouch containing the medical device can be placed into the carrying structure for shipment. In addition, a second inflatable pouch can be provided in an uninflated state such that the receiver of the shipment can return the device in the second inflatable pouch.