Abstract: A shock absorber including an inner assembly and a composite base assembly is disclosed. The inner assembly includes a pressure tube extending between first and second ends, a rod guide disposed adjacent to the first end, a compression valve disposed adjacent to the second end, a piston assembly disposed in the pressure tube between the rod guide and the compression valve, and a rod operatively attached to the piston assembly and supported by the rod guide. The composite base assembly defines a chamber for at least partially accommodating the inner assembly that terminates at a floor. The composite base assembly has a lower element disposed adjacent to the floor for at least partially engaging the second end of the pressure tube. The lower element defines at least one gap for facilitating fluid communication between the pressure tube and the chamber.

Abstract: A strut-type damper is disclosed. The damper has a shock absorber having a housing with a telescoping piston rod, a coil spring, an upper spring seat operably coupled to a distal end of the piston rod, and a lower spring seat operatively coupled to the housing. The upper and lower spring seats capture the coil spring therebetween. The lower spring seat has a base portion having an opening for receiving the housing and is fixedly securable to the housing. A generally circumferential wall portion extends from the base portion and forms a catcher for catching a broken portion of the coil spring if the coil spring fractures. An impact absorbing structure is formed on the lower spring seat adjacent both of the catcher and the base portion, and is configured to be crushed in the event of a fracture of the coil spring.

Abstract: A strut assembly including a spring to help absorb impacts and a shock absorber to help control motion of the spring is disclosed. The shock absorber includes a base assembly and is mounted between a top mount assembly and a knuckle. The top mount assembly mounts to the body of the vehicle and helps support the spring. An upper spring seat is adjacent the top mount assembly and receives one end of the spring. A lower spring seat formed of a composite material is supported by the base assembly and is adapted to support another end of the spring. The lower spring seat includes at least one reinforcing element having a plurality of reinforcing cords disposed between an upper surface and a lower surface for improving impact resistance thereof.

Abstract: The present disclosure relates to a strut assembly for use with a vehicle. The strut assembly has a shock absorber having a shock absorber tube, a lower spring seat, a tubular member and a coil spring. The lower spring seat supports one end of the spring and includes a tubular member having an inner wall surface, and is configured to receive the shock absorber tube therein. The lower spring seat has an annular member extending radially outwardly from the tubular member with a surface for supporting the one end of the coil spring thereon. The tubular member has a portion constructed to deform and collapse in response to a predetermined excessive force experienced by the shock absorber.

Abstract: A strut-type damper is disclosed. The damper has a shock absorber having a housing with a telescoping piston rod, a coil spring, an upper spring seat operably coupled to a distal end of the piston rod, and a lower spring seat operatively coupled to the housing. The upper and lower spring seats capture the coil spring therebetween. The lower spring seat has a base portion having an opening for receiving the housing and is fixedly securable to the housing. A generally circumferential wall portion extends from the base portion and forms a catcher for catching a broken portion of the coil spring if the coil spring fractures. An impact absorbing structure is formed on the lower spring seat adjacent both of the catcher and the base portion, and is configured to be crushed in the event of a fracture of the coil spring.

Abstract: A shock absorber having an inner assembly, a composite base assembly formed of a composite material and a closure insert formed of a metal material is disclosed. The inner assembly includes a pressure tube extending between first and second ends, a rod guide disposed adjacent to the first end, a compression valve disposed adjacent to the second end, a piston assembly disposed between the rod guide and the compression valve, and a rod operatively attached to the piston assembly and supported by the rod guide. The metal closure insert is operatively attached to the composite base assembly adjacent the rod guide such that the metal closure insert is at least partially connected to the composite base assembly. The metal closure insert supports at least one of the pressure tube and the rod guide with respect to the composite base assembly.

Abstract: A shock absorber including an inner assembly and a composite base assembly is disclosed. The inner assembly includes a pressure tube extending between first and second ends, a rod guide disposed adjacent to the first end, a compression valve disposed adjacent to the second end, a piston assembly disposed in the pressure tube between the rod guide and the compression valve, and a rod operatively attached to the piston assembly and supported by the rod guide. The composite base assembly defines a chamber for at least partially accommodating the inner assembly that terminates at a floor. The composite base assembly has a lower element disposed adjacent to the floor for at least partially engaging the second end of the pressure tube. The lower element defines at least one gap for facilitating fluid communication between the pressure tube and the chamber.

Abstract: A shock absorber having an inner assembly, a composite base assembly formed of a composite material and a closure insert formed of a metal material is disclosed. The inner assembly includes a pressure tube extending between first and second ends, a rod guide disposed adjacent to the first end, a compression valve disposed adjacent to the second end, a piston assembly disposed between the rod guide and the compression valve, and a rod operatively attached to the piston assembly and supported by the rod guide. The metal closure insert is operatively attached to the composite base assembly adjacent the rod guide such that the metal closure insert is at least partially connected to the composite base assembly. The metal closure insert supports at least one of the pressure tube and the rod guide with respect to the composite base assembly.

Abstract: A strut assembly including a spring to help absorb impacts and a shock absorber to help control motion of the spring is disclosed. The shock absorber includes a base assembly and is mounted between a top mount assembly and a knuckle. The top mount assembly mounts to the body of the vehicle and helps support the spring. An upper spring seat is adjacent the top mount assembly and receives one end of the spring. A lower spring seat formed of a composite material is supported by the base assembly and is adapted to support another end of the spring. The lower spring seat includes at least one reinforcing element having a plurality of reinforcing cords disposed between an upper surface and a lower surface for improving impact resistance thereof.

Abstract: The present disclosure relates to a strut assembly for use with a vehicle. The strut assembly has a shock absorber having a shock absorber tube, a lower spring seat, a tubular member and a coil spring. The lower spring seat supports one end of the spring and includes a tubular member having an inner wall surface, and is configured to receive the shock absorber tube therein. The lower spring seat has an annular member extending radially outwardly from the tubular member with a surface for supporting the one end of the coil spring thereon. The tubular member has a portion constructed to deform and collapse in response to a predetermined excessive force experienced by the shock absorber.