Patents by Inventor Junji Haji

Junji Haji has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10384256
    Abstract: Tooling used in a punching process which uses a die and projecting punch to form a worked material of steel sheet into a predetermined outer shape, in which tooling for punching, a radius of curvature Rd of a die cutting edge is from 0.03 mm to 0.2 mm and an angle (?) formed by a tangent drawn from a punch cutting edge to a projection shoulder and a direction perpendicular to a direction of movement of the punch is from 12° to 72°, and a punching method and shaping method using the same, are provided. Further, when making the die cutting edge (shoulder R part) a two-stage R of radii of curvature R1 and R2 and making a slant of a line passing through the centers of R1 and R2 ?, by making 0.03 mm?R1?0.2 mm, 1?R2/R1?5, 0?R2(1?sin ?1)?0.3t, and 30°???90°, punching hole expandability can be improved.
    Type: Grant
    Filed: November 11, 2014
    Date of Patent: August 20, 2019
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yuzo Takahashi, Osamu Kawano, Tatsuo Yokoi, Junji Haji, Satoshi Horioka
  • Patent number: 10273566
    Abstract: A hot-rolled steel sheet includes, as a chemical composition, by mass %, C: 0.030% to 0.10%, Mn: 0.5% to 2.5%, and Si+Al: 0.100% to 2.5%, in which the steel sheet has a microstructure including, by area fraction, ferrite: 80% or more, martensite: 3% to 15.0%, and pearlite: less than 3.0%, in which a number density of martensite having an equivalent circle diameter of 3 ?m or more at a position which is at a depth of ¼ of the steel sheet thickness from the surface of the steel sheet, is 5.0 pieces/10000 ?m2 or less, and the following Expression (1) is satisfied. R/DM2?1.00??Expression (1) Here, R is an average martensite interval (?m) defined by the following Expression (2), and DM is a martensite average diameter (?m). R={12.5×(?/6VM)0.5?(?)0.5}×DM??Expression (2) Here, VM is a martensite area fraction (%) and DM is the martensite average diameter (?m).
    Type: Grant
    Filed: December 11, 2012
    Date of Patent: April 30, 2019
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Daisuke Maeda, Osamu Kawano, Junji Haji, Fuminori Tasaki
  • Patent number: 10023931
    Abstract: The present invention provides a method of production of hot dip galvannealed steel sheet with excellent workability compared with the Sendzimir method or non-oxidizing furnace method and further with excellent powdering or slidability, that is, a method of production of hot dip galvannealed steel sheet with excellent workability, powdering, and slidability characterized by processing a slab containing, by mass %, C: 0.01 to 0.12%, Mn: 0.05 to 0.6%, Si: 0.002 to 0.1%, P: 0.05% or less, S: 0.03% or less, sol. Al: 0.005 to 0.1%, and N: 0.01% or less and having a balance of Fe and unavoidable impurities by hot rolling, pickling, cold rolling, then annealing at 650 to 900° C., cooling to 250 to 450° C., holding at said temperature range for 120 seconds or more, then cooling to room temperature, pickling, preplating Ni or Ni—Fe without intermediate temper rolling, heating by 5° C./sec or more down to 430 to 500° C., galvanizing in a galvanization bath, wiping, then heating by a rate of temperature rise of 20° C.
    Type: Grant
    Filed: March 28, 2007
    Date of Patent: July 17, 2018
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Junji Haji, Kaoru Kawasaki, Kiyokazu Ishizuka, Teruaki Yamada
  • Patent number: 9732405
    Abstract: A hot rolled steel sheet includes, as a chemical composition, at least one selected from Ti, REM, and Ca, and includes, as a metallographic structure, a ferrite as a primary phase, at least one of a martensite and a residual austenite as a secondary phase, and plural inclusions, wherein a total length in the rolling direction of both inclusion-cluster whose length in the rolling direction is 30 ?m or more and independent-inclusion whose length in the rolling direction is 30 ?m or more is 0 mm to 0.25 mm per 1 mm2.
    Type: Grant
    Filed: March 16, 2012
    Date of Patent: August 15, 2017
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yuzo Takahashi, Junji Haji, Osamu Kawano
  • Patent number: 9617626
    Abstract: The present invention provides a high-strength steel sheet including: C: 0.03 to 0.25 mass %, Si: 0.1 to 2.0 mass %, Mn: 0.5 to 3.0 mass %, P: not more than 0.05 mass %, T.O: not more than 0.0050 mass %, S: 0.0001 to 0.01 mass %, N: 0.0005 to 0.01 mass %, acid-soluble Al: more than 0.01 mass %, Ca: 0.0005 to 0.0050 mass %, and a total of at least one element of Ce, La, Nd, and Pr: 0.001 to 0.01 mass %, with a balance including iron and inevitable impurities, in which the steel sheet contains a chemical component on a basis of mass that satisfies 0.7<100×([Ce]+[La]+[Nd]+[Pr])/[acid-soluble Al]?70 and 0.
    Type: Grant
    Filed: February 23, 2012
    Date of Patent: April 11, 2017
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kenichi Yamamoto, Hideaki Yamamura, Yuzo Takahashi, Osamu Kawano, Kohsuke Kume, Junji Haji, Daisuke Maeda, Yoshihiro Suwa
  • Patent number: 9499894
    Abstract: Exemplary embodiments of the present invention can provide a method for producing hot dip galvannealed steel sheet which exhibits high strength, high ductility, and a significant degree of alloying. Such exemplary method can be applied to, e.g., a pickled hot rolled steel sheet or an annealed and pickled cold rolled steel sheet containing between about 0.02% and about 0.2% C and between about 0.15% and about 2.5% Mn, and may include one or more procedures for rinsing the sheet, preplating the sheet with Ni, rapidly heating the sheet in a nonoxidizing atmosphere to a sheet temperature of about 430° C. to 500° C., then hot dip plating the sheet in a galvanizing bath containing between about 0.05% and about 0.2% Al, and then immediately heating the sheet rapidly for an alloying treatment. Such exemplary method can provide an improved alloying speed, improved plating appearance and better plating adhesion.
    Type: Grant
    Filed: December 26, 2013
    Date of Patent: November 22, 2016
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kiyokazu Ishizuka, Kazumi Nishimura, Ikuo Kikuchi, Kaoru Kawasaki, Junji Haji
  • Publication number: 20160243606
    Abstract: Punching hole expandability of high strength thin-gauge steel sheet is improved for the purpose of application of high strength thin-gauge steel sheet to auto parts so as to lighten the weight of automobiles. Tooling used in a punching process which uses a die and projecting punch to form a worked material of steel sheet into a predetermined outer shape, in which tooling for punching, a radius of curvature Rd of a die cutting edge is from 0.03 mm to 0.2 mm and an angle (?) formed by a tangent drawn from a punch cutting edge to a projection shoulder and a direction perpendicular to a direction of movement of the punch is from 12° to 72°, and a punching method and shaping method using the same, are provided. Further, when making the die cutting edge (shoulder R part) a two-stage R of radii of curvature R1 and R2 and making a slant of a line passing through the centers of R1 and R2 ?, by making 0.03 mm?R1?0.2 mm, 1?R2/R1?5, 0?R2(1?sin ?1)?0.3t, and 30°???90°, punching hole expandability can be improved.
    Type: Application
    Filed: November 11, 2014
    Publication date: August 25, 2016
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yuzo Takahashi, Osamu Kawano, Tatsuo Yokoi, Junji Haji, Satoshi Horioka
  • Publication number: 20150315683
    Abstract: A hot-rolled steel sheet includes, as a chemical composition, by mass %, C: 0.030% to 0.10%, Mn: 0.5% to 2.5%, and Si+Al: 0.100% to 2.5%, in which the steel sheet has a microstructure including, by area fraction, ferrite: 80% or more, martensite: 3% to 15.0%, and pearlite: less than 3.0%, in which a number density of martensite having an equivalent circle diameter of 3 ?m or more at a position which is at a depth of ¼ of the steel sheet thickness from the surface of the steel sheet, is 5.0 pieces/10000 ?m2 or less, and the following Expression (I) is satisfied. R/DM2?1.00??Expression (1) Here, R is an average martensite interval (?m) defined by the following Expression (2), and DM is a martensite average diameter (?m). R={12.5×(?/6VM)0.5?(?)0.5}×DM??Expression (2) Here, VM is a martensite area fraction (%) and DM is the martensite average diameter (?m).
    Type: Application
    Filed: December 11, 2012
    Publication date: November 5, 2015
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Daisuke MAEDA, Osamu KAWANO, Junji HAJI, Fuminori TASAKI
  • Patent number: 9121079
    Abstract: On a cross section with a sheet width direction of a high-strength hot-rolled steel sheet set as a normal line, with regard to an inclusion having a major diameter of 3.0 ?m or more, a maximum of a major diameter/minor diameter ratio expressed by (a major diameter of the inclusion)/(a minor diameter of the inclusion) is 8.0 or less, and a sum total of a rolling direction length per 1 mm2 cross section of a predetermined inclusion group composed of plural inclusions each having a major diameter of 3.0 ?m or more and a predetermined extended inclusion having a length in a rolling direction of 30 ?m or more is 0.25 mm or less. The plural inclusions composing the predetermined inclusion group congregate in both the rolling direction and a direction perpendicular to the rolling direction 50 ?m or less apart from each other. The predetermined extended inclusion is spaced over 50 ?m apart from all the inclusions each having a major diameter of 3.
    Type: Grant
    Filed: March 9, 2011
    Date of Patent: September 1, 2015
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yuzo Takahashi, Junji Haji, Osamu Kawano
  • Publication number: 20140199487
    Abstract: Exemplary embodiments of the present invention can provide a method for producing hot dip galvannealed steel sheet which exhibits high strength, high ductility, and a significant degree of alloying. Such exemplary method can be applied to, e.g., a pickled hot rolled steel sheet or an annealed and pickled cold rolled steel sheet containing between about 0.02% and about 0.2% C and between about 0.15% and about 2.5% Mn, and may include one or more procedures for rinsing the sheet, preplating the sheet with Ni, rapidly heating the sheet in a nonoxidizing atmosphere to a sheet temperature of about 430° C. to 500° C., then hot dip plating the sheet in a galvanizing bath containing between about 0.05% and about 0.2% Al, and then immediately heating the sheet rapidly for an alloying treatment. Such exemplary method can provide an improved alloying speed, improved plating appearance and better plating adhesion.
    Type: Application
    Filed: December 26, 2013
    Publication date: July 17, 2014
    Applicant: NIPPON STEEL CORPORATION
    Inventors: KIYOKAZU ISHIZUKA, KAZUMI NISHIMURA, IKUO KIKUCHI, KAORU KAWASAKI, JUNJI HAJI
  • Publication number: 20140000769
    Abstract: A hot rolled steel sheet includes, as a chemical composition, at least one selected from Ti, REM, and Ca, and includes, as a metallographic structure, a ferrite as a primary phase, at least one of a martensite and a residual austenite as a secondary phase, and plural inclusions, wherein a total length in the rolling direction of both inclusion-cluster whose length in the rolling direction is 30 ?m or more and independent-inclusion whose length in the rolling direction is 30 ?m or more is 0 mm to 0.25 mm per 1 mm2.
    Type: Application
    Filed: March 16, 2012
    Publication date: January 2, 2014
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yuzo Takahashi, Junji Haji, Osamu Kawano
  • Patent number: 8617324
    Abstract: Exemplary embodiments of the present invention can provide a method for producing hot dip galvannealed steel sheet which exhibits high strength, high ductility, and a significant degree of alloying. Such exemplary method can be applied to, e.g., a pickled hot rolled steel sheet or an annealed and pickled cold rolled steel sheet containing between about 0.02% and about 0.2% C and between about 0.15% and about 2.5% Mn, and may include one or more procedures for rinsing the sheet, preplating the sheet with Ni, rapidly heating the sheet in a nonoxidizing atmosphere to a sheet temperature of about 430° C. to 500° C., then hot dip plating the sheet in a galvanizing bath containing between about 0.05% and about 0.2% Al, and then immediately heating the sheet rapidly for an alloying treatment. Such exemplary method can provide an improved alloying speed, improved plating appearance and better plating adhesion.
    Type: Grant
    Filed: September 13, 2012
    Date of Patent: December 31, 2013
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Kiyokazu Ishizuka, Kazumi Nishimura, Ikuo Kikuchi, Kaoru Kawasaki, Junji Haji
  • Publication number: 20130142688
    Abstract: The present invention provides a high-strength steel sheet including: C: 0.03 to 0.25 mass %, Si: 0.1 to 2.0 mass %, Mn: 0.5 to 3.0 mass %, P: not more than 0.05 mass %, T.O: not more than 0.0050 mass %, S: 0.0001 to 0.01 mass %, N: 0.0005 to 0.01 mass %, acid-soluble Al: more than 0.01 mass %, Ca: 0.0005 to 0.0050 mass %, and a total of at least one element of Ce, La, Nd, and Pr: 0.001 to 0.01 mass %, with a balance including iron and inevitable impurities, in which the steel sheet contains a chemical component on a basis of mass that satisfies 0.7<100×([Ce]+[La]+[Nd]+[Pr])/[acid-soluble Al]?70 and 0.
    Type: Application
    Filed: February 23, 2012
    Publication date: June 6, 2013
    Inventors: Kenichi Yamamoto, Hideaki Yamamura, Yuzo Takahashi, Osamu Kawano, Kohsuke Kume, Junji Haji, Daisuki Maeda, Yoshihiro Suwa
  • Publication number: 20130008569
    Abstract: Exemplary embodiments of the present invention can provide a method for producing hot dip galvannealed steel sheet which exhibits high strength, high ductility, and a significant degree of alloying. Such exemplary method can be applied to, e.g., a pickled hot rolled steel sheet or an annealed and pickled cold rolled steel sheet containing between about 0.02% and about 0.2% C and between about 0.15% and about 2.5% Mn, and may include one or more procedures for rinsing the sheet, preplating the sheet with Ni, rapidly heating the sheet in a nonoxidizing atmosphere to a sheet temperature of about 430° C. to 500° C., then hot dip plating the sheet in a galvanizing bath containing between about 0.05% and about 0.2% Al, and then immediately heating the sheet rapidly for an alloying treatment. Such exemplary method can provide an improved alloying speed, improved plating appearance and better plating adhesion.
    Type: Application
    Filed: September 13, 2012
    Publication date: January 10, 2013
    Applicant: Nippon Steel Corporation
    Inventors: KIYOKAZU ISHIZUKA, Kazumi Nishimura, Ikuo Kikuchi, Kaoru Kawasaki, Junji Haji
  • Publication number: 20130000791
    Abstract: On a cross section with a sheet width direction of a high-strength hot-rolled steel sheet set as a normal line, with regard to an inclusion having a major diameter of 3.0 ?m or more, a maximum of a major diameter/minor diameter ratio expressed by (a major diameter of the inclusion)/(a minor diameter of the inclusion) is 8.0 or less, and a sum total of a rolling direction length per 1 mm2 cross section of a predetermined inclusion group composed of plural inclusions each having a major diameter of 3.0 ?m or more and a predetermined extended inclusion having a length in a rolling direction of 30 ?m or more is 0.25 mm or less. The plural inclusions composing the predetermined inclusion group congregate in both the rolling direction and a direction perpendicular to the rolling direction 50 ?m or less apart from each other. The predetermined extended inclusion is spaced over 50 ?m apart from all the inclusions each having a major diameter of 3.
    Type: Application
    Filed: March 9, 2011
    Publication date: January 3, 2013
    Inventors: Yuzo Takahashi, Junji Haji, Osamu Kawano
  • Patent number: 8303739
    Abstract: Exemplary embodiments of the present invention can provide a method for producing hot dip galvannealed steel sheet which exhibits high strength, high ductility, and a significant degree of alloying. Such exemplary method can be applied to, e.g., a pickled hot rolled steel sheet or an annealed and pickled cold rolled steel sheet containing between about 0.02% and about 0.2% C and between about 0.15% and about 2.5% Mn, and may include one or more procedures for rinsing the sheet, preplating the sheet with Ni, rapidly heating the sheet in a nonoxidizing atmosphere to a sheet temperature of about 430° C. to 500° C., then hot dip plating the sheet in a galvanizing bath containing between about 0.05% and about 0.2% Al, and then immediately heating the sheet rapidly for an alloying treatment. Such exemplary method can provide an improved alloying speed, improved plating appearance and better plating adhesion.
    Type: Grant
    Filed: April 14, 2006
    Date of Patent: November 6, 2012
    Assignee: Nippon Steel Corporation
    Inventors: Kiyokazu Ishizuka, Kazumi Nishimura, Ikuo Kikuchi, Kaoru Kawasaki, Junji Haji
  • Publication number: 20090211668
    Abstract: Exemplary embodiments of the present invention can provide a method for producing hot dip galvannealed steel sheet which exhibits high strength, high ductility, and a significant degree of alloying. Such exemplary method can be applied to, e.g., a pickled hot rolled steel sheet or an annealed and pickled cold rolled steel sheet containing between about 0.02% and about 0.2% C and between about 0.15% and about 2.5% Mn, and may include one or more procedures for rinsing the sheet, preplating the sheet with Ni, rapidly heating the sheet in a nonoxidizing atmosphere to a sheet temperature of about 430° C. to 500° C., then hot dip plating the sheet in a galvanizing bath containing between about 0.05% and about 0.2% Al, and then immediately heating the sheet rapidly for an alloying treatment. Such exemplary method can provide an improved alloying speed, improved plating appearance and better plating adhesion.
    Type: Application
    Filed: April 14, 2006
    Publication date: August 27, 2009
    Applicant: Nippon Steel Corporation
    Inventors: Kiyokazu Ishizuka, Kazumi Nishimura, Ikuo Kikuchi, Kaoru Kawasaki, Junji Haji
  • Publication number: 20090151820
    Abstract: The present invention provides a method of production of hot dip galvannealed steel sheet with excellent workability compared with the Sendzimir method or non-oxidizing furnace method and further with excellent powdering or slidability, that is, a method of production of hot dip galvannealed steel sheet with excellent workability, powdering, and slidability characterized by processing a slab containing, by mass %, C: 0.01 to 0.12%, Mn: 0.05 to 0.6%, Si: 0.002 to 0.1%, P: 0.05% or less, S: 0.03% or less, sol. Al: 0.005 to 0.1%, and N: 0.01% or less and having a balance of Fe and unavoidable impurities by hot rolling, pickling, cold rolling, then annealing at 650 to 900° C., cooling to 250 to 450° C., holding at said temperature range for 120 seconds or more, then cooling to room temperature, pickling, preplating Ni or Ni—Fe without intermediate temper rolling, heating by 5° C./sec or more down to 430 to 500° C., galvanizing in a galvanization bath, wiping, then heating by a rate of temperature rise of 20° C.
    Type: Application
    Filed: March 28, 2007
    Publication date: June 18, 2009
    Inventors: Junji Haji, Kaoru Kawasaki, Kiyokazu Ishizuka, Teruaki Yamada