Abstract: An apparatus to pulp thin wood chips including: a chip screen receiving chips of comminuted cellulosic material, the screen assembly including a screening assembly which outputs thin chips; a chip bin and conveyor assembly receiving the thin chips output from the chip screen, the lower portion of the chip bin is flooded with white liquor; a continuous digester vessel having an chip inlet at an upper region of the vessel coupled to the chip bin and conveyor assembly, a cooking zone extending vertically from the upper region of the vessel to a wash zone which extends from the cooking zone to a bottom region of the vessel, and a pulp discharge outlet in the bottom region; a steam inlet at the upper region of the inlet, an upper region of the digester vessel at an elevated cooking temperature, and a screen assembly near the wash liquid inlet for the wash zone.

Abstract: A method to pulp cellulosic fibrous material including: alkaline cooking cellulosic fibrous material in a continuous digester vessel to produce a pulp having a kappa number in a range of 50 to 120; washing the pulp discharged from the digester vessel; treating the washed pulp in the presence of oxygen and alkali to remove lignin; washing the oxygen-treated pulp such that the kappa number is recued by at least at least 30; separating lignin from wash filtrate generated by the washing of the oxygen-treated pulp, and using the separated wash filtrate as a washing liquid in the washing of the pulp from the digester vessel.

Abstract: A method to cook thin chips in a continuous digester vessel including: introducing thin chips having a thickness of no more than 6 mm, into a chip bin; adding white (cooking) liquor to the chip bin or to a chip transport passage extending from the chip bin to an upper inlet of the continuous digester vessel; injecting medium pressure steam or another heated fluid to an upper region of the digester vessel to elevate a cooking temperature of the chips in the vessel to at least 130 degrees Celsius; cooking the chips in the vessel as the chips flow downward through the vessel without substantial extraction or introduction of liquor in the cooking section of the vessel; injecting wash liquid to a lower region of the vessel; extracting at least wash liquid through a wash liquid extraction screen in the lower region of the vessel and above the injection of the wash liquid, and discharging the cooked thin chips from the lower region of the vessel.

Abstract: A method to cook thin chips in a continuous digester vessel including: introducing thin chips having a thickness of no more than 6 mm, into a chip bin; adding white (cooking) liquor to the chip bin or to a chip transport passage extending from the chip bin to an upper inlet of the continuous digester vessel; injecting medium pressure steam or another heated fluid to an upper region of the digester vessel to elevate a cooking temperature of the chips in the vessel to at least 130 degrees Celsius; cooking the chips in the vessel as the chips flow downward through the vessel without substantial extraction or introduction of liquor in the cooking section of the vessel; injecting wash liquid to a lower region of the vessel; extracting at least wash liquid through a wash liquid extraction screen in the lower region of the vessel and above the injection of the wash liquid, and discharging the cooked thin chips from the lower region of the vessel.