Abstract: A powered fastener driver includes a first cylinder, a first piston positioned within the first cylinder, a second cylinder in fluid communication with the first cylinder, and a second piston positioned within the second cylinder. The second piston is moveable between a top-dead-center position and a bottom-dead-center position to initiate a fastener driving cycle. A drive blade is coupled to the second piston for movement therewith and a drive mechanism is configured to drive the first piston between the top-dead-center position and at or near the bottom-dead-center position. The drive mechanism includes a crank arm configured to rotate less than 360 degrees in a first direction to complete a first fastener driving cycle and less than 360 degrees in an opposite, second direction to complete a subsequent second fastener driving cycle.

Abstract: A method for controlling a motor of a power tool including performing a load test on a battery pack of the power tool, determining, via a first controller, a first mechanism control scheme based on the load test, receiving, via the first controller, a user input indicative of beginning an operation cycle of the power tool, and isolating the first controller from a second controller. The method further including controlling, via the first controller, the motor based on the first mechanism control scheme, sensing a dataset indicative of a result of the operation cycle based on the first mechanism control scheme, receiving, via the second controller, the dataset, connecting the first controller to the second controller upon completion of the operation cycle, transmitting, via the second controller, the dataset to the first controller, and determining, via the first controller, a second mechanism control scheme based on the dataset.

Abstract: A powered fastener driver includes a first cylinder, a first piston positioned within the first cylinder, a second cylinder in fluid communication with the first cylinder, and a second piston positioned within the second cylinder. The first piston is moveable between a top-dead-center position and at or near a bottom-dead-center position and the second piston is moveable between a top-dead-center position and a bottom-dead-center position to initiate a fastener driving cycle. A drive blade is coupled to the second piston for movement therewith and a drive mechanism is configured to drive the first piston between the top-dead-center position and at or near the bottom-dead-center position. The drive mechanism includes a crank arm that rotates less than 360 degrees for moving the first piston from at or near the bottom-dead-center position and the top-dead-center position and then back to at or near the bottom-dead-center position to complete the fastener driving cycle.

Abstract: A powered fastener driver includes a first cylinder, a first piston positioned within the first cylinder, a second cylinder in fluid communication with the first cylinder, and a second piston positioned within the second cylinder. The first piston is moveable between a top-dead-center position and at or near a bottom-dead-center position and the second piston is moveable between a top-dead-center position and a bottom-dead-center position to initiate a fastener driving cycle. A drive blade is coupled to the second piston for movement therewith and a drive mechanism is configured to drive the first piston between the top-dead-center position and at or near the bottom-dead-center position. The drive mechanism includes a crank arm that rotates less than 360 degrees for moving the first piston from at or near the bottom-dead-center position and the top-dead-center position and then back to at or near the bottom-dead-center position to complete the fastener driving cycle.

Abstract: A power tool includes a housing and an electric motor assembly supported in the housing. The electric motor assembly includes a stator core and a circuit board proximate an end of the stator core. The circuit board includes a heat-generating component facing away from the stator core. The electric motor assembly also includes an end cap coupled to the stator core and in thermal contact with the heat-generating component as a heat sink to remove thermal energy from the heat-generating component.

Abstract: A system for managing a power tool includes a tool implement and a tool base releasably attachable to the tool implement. The tool implement includes a working end, a memory storing an information parameter, and an electronic processor configures to transmit the information parameter. The tool base includes a base housing, an electric motor, a rotatable output shaft coupled to the electric motor, an electrical interface coupled to the electronic processor, and a controller including a first and second electronic processor. Through the electrical interface, the controller is configured to receive the information parameter, by the first and second processors, as first and second data, determine whether the first data and the second data agree, and enable a function of the motor of the tool base in response to determining that the first data and the second data agree.

Abstract: A power tool includes a housing and an electric motor assembly supported in the housing. The electric motor assembly includes a stator core and a circuit board proximate an end of the stator core. The circuit board includes a heat-generating component facing away from the stator core. The electric motor assembly also includes an end cap coupled to the stator core and in thermal contact with the heat-generating component as a heat sink to remove thermal energy from the heat-generating component.

Abstract: A battery waking circuit and a battery leakage circuit are provided. The battery waking circuit includes a first battery pack and a second battery pack connected in series and a first switch connected to the first battery pack along a first current path. An electronic controller coupled to and controlling the first switch is configured to close the first switch based on detecting a trigger actuation to draw a wake-up current on the first current path from the first battery pack. The electronic controller is also configured to control a motor to draw a load current along a second current path after the first battery pack is woken up. The battery leakage circuit also includes a switch connected in series with the capacitor and a trigger switch controlling the switch such that the switch prevents a flow of leakage current through the capacitor when the trigger is not actuated.

Abstract: A battery waking circuit and a battery leakage circuit are provided. The battery waking circuit includes a first battery pack and a second battery pack connected in series and a first switch connected to the first battery pack along a first current path. An electronic controller coupled to and controlling the first switch is configured to close the first switch based on detecting a trigger actuation to draw a wake-up current on the first current path from the first battery pack. The electronic controller is also configured to control a motor to draw a load current along a second current path after the first battery pack is woken up. The battery leakage circuit also includes a switch connected in series with the capacitor and a trigger switch controlling the switch such that the switch prevents a flow of leakage current through the capacitor when the trigger is not actuated.

Abstract: A battery waking circuit and a battery leakage circuit are provided. The battery waking circuit includes a first battery pack and a second battery pack connected in series and a first switch connected to the first battery pack along a first current path. An electronic controller coupled to and controlling the first witch is configured to detect a trigger actuation and close the first switch based on detecting the trigger actuation to draw a wake-up current on the first current path from the first battery pack. The electronic controller is also configured to control a motor to draw a load current along a second current path after the first battery pack is woken up. The battery leakage circuit also includes a switch connected in series with the capacitor and a trigger switch controlling the switch such that the switch prevents a flow of leakage current through the capacitor when the trigger is not actuated.

Abstract: A battery waking circuit and a battery leakage circuit are provided. The battery waking circuit includes a first battery pack and a second battery pack connected in series and a first switch connected to the first battery pack along a first current path. An electronic controller coupled to and controlling the first witch is configured to detect a trigger actuation and close the first switch based on detecting the trigger actuation to draw a wake-up current on the first current path from the first battery pack. The electronic controller is also configured to control a motor to draw a load current along a second current path after the first battery pack is woken up. The battery leakage circuit also includes a switch connected in series with the capacitor and a trigger switch controlling the switch such that the switch prevents a flow of leakage current through the capacitor when the trigger is not actuated.