Abstract: The present invention provides methods and articles for achieving puncture-resistant waterproofing membranes and for waterproofing building and civil engineering surfaces without requiring the use of separate protection boards. Exemplary membranes and methods of the invention rely on relatively thin, flexible composite layers to provide impact resistance while yet facilitating seaming between adjacent installed membranes and minimizing formation of wrinkles, leakage channels, and “fish mouth” openings, particularly at substrate details or other surface irregularities.

Abstract: The present invention provides a panel sheathing for making wall and roof structures in which the panels (e.g., wood boards, oriented strand boards, plywood, etc.) are pre-coated at a factory, before installation at the building/construction site, using a polymeric barrier coating having specific water permeability, self-sealing properties with respect to penetrated metal fasteners (e.g., nails) in accordance with ASTM D7349 (modified using 1.5-5.0 inches water depth in hydrostatic head testing over sample of coated panel in which a steel nail is driven to within ? inches of being flush with the panel and conditioning the test specimen for 24 hours at 23° C. prior to hydrostatic loading), as well as anti-blocking properties whereby the coated panels can be transported in stacked configuration without sticking or disintegration of the polymeric barrier coating.

Abstract: A membrane(10) for waterproofing a substrate and a method for waterproofing a substrate using the membrane (10), where the membrane (10) comprising a laminate construction wherein the laminate comprises a carrier sheet (12), a pressure-sensitive adhesive (PSA) layer (14), a particulate layer (16) partially embedded into the PSA layer (14), and a protective top-coating layer (18) attached to the particulate layer (16), the laminate having parallel side edges whereby the laminate construction can be rolled into a roll form along the side edges for shipment.

Abstract: The present invention provides a panel sheathing for making wall and roof structures in which the panels (e.g., wood boards, oriented strand boards, plywood, etc.) are pre-coated at a factory, before installation at the building/construction site, using a polymeric barrier coating having specific water permeability, self-sealing properties with respect to penetrated metal fasteners (e.g., nails) in accordance with ASTM D7349 (modified using 1.5-5.0 inches water depth in hydrostatic head testing over sample of coated panel in which a steel nail is driven to within ? inches of being flush with the panel and conditioning the test specimen for 24 hours at 23° C. prior to hydrostatic loading), as well as anti-blocking properties whereby the coated panels can be transported in stacked configuration without sticking or disintegration of the polymeric barrier coating.

Abstract: The present invention provides a multi-layer barrier assembly or device for post-installation injection of a resin, grout, or other fluid. The barrier device comprises first and second layers defining an intermediate open-matrix layer, and at least one injection conduit member in parallel orientation with respect to the first and second layers and having openings for injecting fluid into the intermediate open-matrix layer. The injection conduit may be located between and in parallel orientation with respect to the first and second layers, along an edge of the first and/or second layers, along an outer face of the first layer (if the first layer is a woven or nonwoven fabric), or at any combination of these locations, to enable fluid to be conveyed into the intermediate open-matrix layer.

Abstract: The present invention provides methods and articles for achieving puncture-resistant waterproofing membranes and for waterproofing building and civil engineering surfaces without requiring the use of separate protection boards. Exemplary membranes and methods of the invention rely on relatively thin, flexible composite layers to provide impact resistance while yet facilitating seaming between adjacent installed membranes and minimizing formation of wrinkles, leakage channels, and “fish mouth” openings, particularly at substrate details or other surface irregularities.

Abstract: An integrated air barrier assembly is provided as an integral product in which a fastener-sealing layer is secured between opposed surfaces of a board and an anti-blocking facing layer. The assembly exhibits good fastener sealability, including for larger self-drilling screws. The anti-blocking facing layer maintains the fastener-sealing layer inward of the environment and prevents blocking or sticking of the assembly when stacked. In some embodiments, the anti-blocking facing layer can be a metal film or foil, which can reflect heat away from the fastener-sealing layer, thereby maintaining a lower temperature on the fastener-sealing layer. In some embodiments, the board can be an insulating layer or wood layer. The assembly can be readily installed in a single step during construction.

Abstract: The present invention provides a multi-layer barrier assembly or device for post-installation injection of a resin, grout, or other fluid fluid. The barrier device comprises first and second layers defining an intermediate open-matrix layer, and at least one injection conduit member in parallel orientation with respect to the first and second layers and having openings for injecting fluid into the intermediate open-matrix layer. The injection conduit may be located between and in parallel orientation with respect to the first and second layers, along an edge of the first and/or second layers, along an outer face of the first layer (if the first layer is a woven or nonwoven fabric), or at any combination of these locations, to enable fluid to be conveyed into the intermediate open-matrix layer.

Abstract: A water vapor impermeable flooring underlayment membrane of the present invention comprises a non-woven layer have first and second major faces, a first coating on the first major face of the non-woven layer, and, on the second major face, a water-vapor impermeable polymer layer, and a pressure sensitive adhesive layer partially coated on the polymer layer, the pressure sensitive partial coated adhesive layer being covered by a release liner. The use of partial coating pressure sensitive adhesive layer allows for quicker and more convenient floor installation compared to prior art box grid taping processes.

Abstract: The present invention provides a non-cured-in-place waterproofing pressure-sensitive adhesive having a microfibrillar additive for achieving ideal balance between sag resistance at elevated temperatures and good adhesion at low temperatures. Waterproofing membranes comprising a carrier sheet and pressure-sensitive adhesive layer are also described, along with methods of manufacture.

Abstract: Disclosed is a coating composition that includes an aqueous emulsion of a hydrophobic acrylic polymer, a water-soluble polymer, and an inorganic filler, and further includes a freezing-point lowering component to permit low temperature application. The freezing-point lowering component will preferably include a water-soluble, corrosion inhibiting salt. The coating composition will also optionally and preferably include an evaporation enhancing component to promote faster drying and skin formation at low temperatures. The coating composition may be coated onto a construction surface (e.g., by spraying) where, after drying, it will form a fully adhered barrier membrane that is water-vapor permeable, but air and liquid-water impermeable. Such membrane will preferably have sufficient coating thickness and sufficiently high elongation that it will bridge joints and cracks.

Abstract: Adhesive composition in mat or sheet form for setting construction materials such as tiles. The adhesive composition comprises at least one pressure sensitive adhesive and a reactive adhesive dispersed therein, wherein said reactive adhesive forms a blend or a semi or fully interpenetrating network or a reinforcing phase throughout said pressure sensitive adhesive, said mat having a thickness defined between a first side and a second side opposite said first side, and at least one release layer removably secured to one of said first side or said second side. Embodiments include application of the adhesive by providing an adhesive mat having a back release liner and a top release liner opposite the back release liner, removing the back release liner, laying the mat on the substrate such as a floor, applying pressure to the mat to ensure good contact between the mat and the substrate, removing the top release liner, and positioning the tile onto the adhesive mat.

Abstract: Shaped waterproofing membranes having three-dimensional contours are useful for the “reverse tanking” waterproofing of detail areas such as those presented by “tiebacks,” pipes, pile caps, and other irregularities that occur on concrete formworks and other civil construction or building surfaces. A preferred method for making such membranes is to thermoform a membrane laminate, having a carrier support sheet, waterproofing adhesive, and optionally a protective coating layer, as a single unit.

Abstract: The present invention relates to a multi-layer fluid delivery device for post-installation in-situ barrier creation. The device provides a medium for post-installation injection of remedial substances such as waterproofing polymeric resins or cementitious materials, insecticides, mold preventatives, rust retardants and the like. The device comprises a first layer and a second layer, with optionally an intermediate layer therebetween, and a plurality of tubes extending outwardly from the first layer. The first layer is preferably semi-permeable; the second layer is non-permeable; the optional intermediate layer is a void-inducing layer. The multi-layered device is attached to a structural substrate and a construction material such as concrete or shotcrete is applied against its surface (and around the plurality of tubes). Thereafter, a free flowing active substance can be injected through the tubes to fill the air space in the multi-layered device.

Abstract: Disclosed is a coating composition that includes an aqueous emulsion of a hydrophobic acrylic polymer, a water-soluble polymer, and an inorganic filler, and further includes a freezing-point lowering component to permit low temperature application. The freezing-point lowering component will preferably include a water-soluble, corrosion inhibiting salt. The coating composition will also optionally and preferably include an evaporation enhancing component to promote faster drying and skin formation at low temperatures. The coating composition may be coated onto a construction surface (e.g., by spraying) where, after drying, it will form a fully adhered barrier membrane that is water-vapor permeable, but air and liquid-water impermeable. Such membrane will preferably have sufficient coating thickness and sufficiently high elongation that it will bridge joints and cracks.

Abstract: Shaped waterproofing membranes having three-dimensional contours are useful for the “reverse tanking” waterproofing of detail areas such as those presented by “tiebacks,” pipes, pile caps, and other irregularities that occur on concrete formworks and other civil construction or building surfaces. A preferred method for making such membranes is to thermoform a membrane laminate, having a carrier support sheet, waterproofing adhesive, and optionally a protective coating layer, as a single unit.

Abstract: Shaped waterproofing membranes having three-dimensional contours are useful for the “reverse tanking” waterproofing of detail areas such as those presented by “tiebacks,” pipes, pile caps, and other irregularities that occur on concrete formworks and other civil construction or building surfaces. A preferred method for making such membranes is to thermoform a membrane laminate, having a carrier support sheet, waterproofing adhesive, and optionally a protective coating layer, as a single unit.

Abstract: Described is a skid-resistant roofing underlayment that, in its most basic form, includes three layers—a flexible substrate layer, an adhesive layer and a release liner layer. The flexible substrate comprises a woven polyolefin mesh that includes a first plurality of polyolefin tapes extending in a major direction interwoven with a second plurality of polyolefin tapes extending in a cross direction. The adhesive layer includes a modified bitumen pressure sensitive adhesive with a sufficient cohesive strength to prevent exudation of the adhesive through the flexible substrate at elevated temperatures.

Abstract: The present invention relates to a multi-layer fluid delivery device for post-installation in-situ barrier creation. The device provides a medium for post-installation injection of remedial substances such as waterproofing polymeric resins or cementitious materials, insecticides, mold preventatives, rust retardants and the like. The device comprises a first layer and a second layer, with optionally an intermediate layer therebetween, and a plurality of tubes extending outwardly from the first layer. The first layer is preferably semi-permeable; the second layer is non-permeable; the optional intermediate layer is a void-inducing layer. The multi-layered device is attached to a structural substrate and a construction material such as concrete or shotcrete is applied against its surface (and around the plurality of tubes). Thereafter, a free flowing active substance can be injected through the tubes to fill the air space in the multi-layered device.

Abstract: The present invention relates to a multi-layer fluid delivery device for post-installation in-situ barrier creation. The device provides a medium for post-installation injection of remedial substances such as waterproofing polymeric resins or cementitious materials, insecticides, mold preventatives, rust retardants and the like. The device comprises a first layer and a second layer, with optionally an intermediate layer therebetween, and a plurality of tubes extending outwardly from the first layer. The first layer is preferably semi-permeable; the second layer is non-permeable; the optional intermediate layer is a void-inducing layer. The multi-layered device is attached to a structural substrate and a construction material such as concrete or shotcrete is applied against its surface (and around the plurality of tubes). Thereafter, a free flowing active substance can be injected through the tubes to fill the air space in the multi-layered device.