Patents by Inventor Kai Johansen

Kai Johansen has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9435052
    Abstract: The present invention relates to an arrangement for manufacturing crystalline silicon ingots by directional solidification, where the melt and carbonaceous structural parts of the crystallization furnace is protected from the fumes of the melt by applying a gas conduit which leads the fumes directly out of the directional solidification compartment of the furnace.
    Type: Grant
    Filed: April 18, 2012
    Date of Patent: September 6, 2016
    Assignee: REC SOLAR PTE. LTD.
    Inventors: Egor Vladimirov, Alexandre Teixeira, Kai Johansen, Pouria Homayonifar
  • Patent number: 9388481
    Abstract: The present invention relates to high strength, oxidation and wear resistant titanium-silicon base alloy containing: 2.5-12 wt % Si 0-5 wt % Al 0-0.5% B 0-2% Cr 0-1 wt % rare earth metals and/or scandium balance Ti with unavoidable impurities.
    Type: Grant
    Filed: December 24, 2014
    Date of Patent: July 12, 2016
    Assignee: Elkem AS
    Inventors: Georg Frommeyer, Karl Forwald, Gunnar Halvorsen, Kai Johansen, Oyvind Mikkelsen, Gunnar Schussler
  • Publication number: 20150118099
    Abstract: The present invention relates to high strength, oxidation and wear resistant titanium-silicon base alloy containing: 2.5-12 wt % Si 0-5 wt % Al 0-0.5% B 0-2% Cr 0-1 wt % rare earth metals and/or scandium balance Ti with unavoidable impurities.
    Type: Application
    Filed: December 24, 2014
    Publication date: April 30, 2015
    Inventors: Georg Frommeyer, Karl Forwald, Gunnar Halvorsen, Kai Johansen, Oyvind Mikkelsen, Gunnar Schussler
  • Publication number: 20140123892
    Abstract: The present invention relates to an arrangement for manufacturing crystalline silicon ingots by directional solidification, where the melt and carbonaceous structural parts of the crystallisation furnace is protected from the fumes of the melt by applying a gas conduit which leads the fumes directly out of the directional solidification compartment of the furnace.
    Type: Application
    Filed: April 18, 2012
    Publication date: May 8, 2014
    Applicant: REC WAFER PTE. LTD.
    Inventors: Egor Vladimirov, Alexandre Teixeira, Kai Johansen, Pouria Homayonifar
  • Patent number: 7901561
    Abstract: The present invention relates to a method for electrolytic production and refining of metals having a melting point above about 1000° C., particularly silicon, where there is provided a first electrolytic cell having an upper molten electrolyte layer of a first electrolyte, a lower molten alloy layer of an alloy of the metal to be refined and at least one metal more noble than the metal to be refined. The lower alloy layer is the cathode in the first cell and an anode is positioned in the upper molten electrolyte layer. A second electrolytic cell is also provided with an upper molten metal layer of the same metal as the metal to be refined, said layer constituting a cathode, a lower molten alloy layer, said lower layer constituting an anode, said alloy having a higher density than the metal to be refined, and an intermediate molten electrolyte layer having a density between the density of the upper and lower molten layers.
    Type: Grant
    Filed: March 6, 2007
    Date of Patent: March 8, 2011
    Assignee: Elkem AS
    Inventors: Kai Johansen, Donald R. Sadoway, Bjorn Myhre, Marianne Engvoll, Krister Engvoll
  • Patent number: 7504010
    Abstract: The present invention relates to a dimensionally stable oxygen-evolving anode for use in an electrolytic cell for the production of aluminium. The anode comprises of a container made from an alloy comprising aluminium and at least one metal more noble than aluminium; a fluid bath in the bottom of the container having the ability to dissolve aluminium, said fluid having a density that is higher than the density of molten aluminium at the operating temperature of the cell, a pool of molten aluminium floating on top of the fluid bath in the bottom of the container; a refractory layer arranged on the inner sidewalls of the container at least in the area of the pool of molten aluminium, said refractory layer protecting the molten aluminium from contacting the inner sidewalls of the container.
    Type: Grant
    Filed: March 9, 2006
    Date of Patent: March 17, 2009
    Assignee: Elkem AS
    Inventors: Jan Arthur Aune, Georg Frommeyer, Kai Johansen, Donald R. Sadoway, Gro Soleng, Elke William Thisted
  • Publication number: 20070215483
    Abstract: The present invention relates to a method for electrolytic production and refining of metals having a melting point above about 1000° C., particularly silicon, where there is provided a first electrolytic cell having an upper molten electrolyte layer of a first electrolyte, a lower molten alloy layer of an alloy of the metal to be refined and at least one metal more noble than the metal to be refined. The lower alloy layer is the cathode in the first cell and an anode is positioned in the upper molten electrolyte layer. A second electrolytic cell is also provided with an upper molten metal layer of the same metal as the metal to be refined, said layer constituting a cathode, a lower molten alloy layer, said lower layer constituting an anode, said alloy having a higher density than the metal to be refined, and an intermediate molten electrolyte layer having a density between the density of the upper and lower molten layers.
    Type: Application
    Filed: March 6, 2007
    Publication date: September 20, 2007
    Applicant: ELKEM AS
    Inventors: Kai JOHANSEN, Donald R. SADOWAY, Bjorn MYHRE, Marianne ENGVOLL, Krister ENGVOLL
  • Publication number: 20070209944
    Abstract: The present invention relates to a dimensionally stable oxygen-evolving anode for use in an electrolytic cell for the production of aluminium. The anode comprises of a container made from an alloy comprising aluminium and at least one metal more noble than aluminium; a fluid bath in the bottom of the container having the ability to dissolve aluminium, said fluid having a density that is higher than the density of molten aluminium at the operating temperature of the cell, a pool of molten aluminium floating on top of the fluid bath in the bottom of the container; a refractory layer arranged on the inner sidewalls of the container at least in the area of the pool of molten aluminium, said refractory layer protecting the molten aluminium from contacting the inner sidewalls of the container.
    Type: Application
    Filed: March 9, 2006
    Publication date: September 13, 2007
    Inventors: Jan Aune, Georg Frommeyer, Kai Johansen, Donald Sadoway, Gro Soleng, Elke Thisted
  • Publication number: 20060013721
    Abstract: The present invention relates to high strength, oxidation and wear resistant titanium-silicon base alloy containing: 2.5-12 wt % Si 0-5 wt % Al 0-0.5% B 0-2% Cr 0-1 wt % rare earth metals and/or scandium balance Ti with unavoidable impurities.
    Type: Application
    Filed: September 8, 2004
    Publication date: January 19, 2006
    Applicant: ELKEM ASA NORWEIGAN CORPORATION
    Inventors: Georg Frommeyer, Karl Forwald, Gunnar Halvorsen, Kai Johansen, Oyvind Mikkelsen, Gunnar Schussler
  • Patent number: 6980580
    Abstract: The electrode arrangement uses vertically oriented electrodes with side wall contacts for an electrothermic smelting furnace for aluminum production. The side wall contacts are radially moveable into the furnace to compensate for wear on the contacts. The side wall contacts can be hollow to allow a slag forming charge to be fed to the furnace.
    Type: Grant
    Filed: August 23, 2003
    Date of Patent: December 27, 2005
    Assignee: Alcoa Inc.
    Inventors: Jan Arthur Aune, Jon Christian Brinch, Kai Johansen
  • Publication number: 20050041719
    Abstract: The electrode arrangement uses vertically oriented electrodes with side wall contacts for an electrothermic smelting furnace for aluminum production. The side wall contacts are radially moveable into the furnace to compensate for wear on the contacts. The side wall contacts can be hollow to allow a slag forming charge to be fed to the furnace.
    Type: Application
    Filed: August 23, 2003
    Publication date: February 24, 2005
    Inventors: Jan Aune, Jon Brinch, Kai Johansen
  • Patent number: 6811677
    Abstract: The present invention relates to an electrolytic cell for the production of aluminum comprising an anode and an electrolytic tank where the electrolytic tank comprises an outer shell made from steel and carbon blocks in the bottom of the tank forming the cathode of the electrolytic cells. At least a part of the sidewall of the electrolytic tank consists of one or more evaporation cooled panels, and wherein high temperature, heat resistant and heat insulating material is arranged between the evaporation cooled panels and the steel shell. The invention also includes a method for maintaining a crust on the sidewall of the tank and for recovering heat from the cooling medium inside the panel for transformation into electrical energy.
    Type: Grant
    Filed: May 16, 2003
    Date of Patent: November 2, 2004
    Assignee: Elkem ASA
    Inventors: Jan Arthur Aune, Kai Johansen, Per Olav Nos
  • Patent number: 6805723
    Abstract: A hollow partition wall is employed to feed carbon material to an underflow of a carbothermic reduction furnace used to make aluminum. The partition wall divides a low temperature reaction zone where aluminum oxide is reacted with carbon to form aluminum carbide and a high temperature reaction zone where the aluminum carbide and remaining aluminum oxide are reacted to form aluminum and carbon monoxide.
    Type: Grant
    Filed: March 6, 2003
    Date of Patent: October 19, 2004
    Assignees: Alcoa Inc., Elkem ASA
    Inventors: Jan Arthur Aune, Kai Johansen
  • Publication number: 20040173053
    Abstract: A hollow partition wall is employed to feed carbon material to an underflow of a carbothermic reduction furnace used to make aluminum. The partition wall divides a low temperature reaction zone where aluminum oxide is reacted with carbon to form aluminum carbide and a high temperature reaction zone where the aluminum carbide and remaining aluminum oxide are reacted to form aluminum and carbon monoxide.
    Type: Application
    Filed: March 6, 2003
    Publication date: September 9, 2004
    Inventors: Jan Arthur Aune, Kai Johansen
  • Publication number: 20030183514
    Abstract: The present invention relates to an electrolytic cell for the production of aluminum comprising an anode and an electrolytic tank where the electrolytic tank comprises an outer shell made from steel and carbon blocks in the bottom of the tank forming the cathode of the electrolytic cells. At least a part of the sidewall of the electrolytic tank consists of one or more evaporation cooled panels, and wherein high temperature, heat resistant and heat insulating material is arranged between the evaporation cooled panels and the steel shell. The invention also includes a method for maintaining a crust on the sidewall of the tank and for recovering heat from the cooling medium inside the panel for transformation into electrical energy.
    Type: Application
    Filed: May 16, 2003
    Publication date: October 2, 2003
    Inventors: Jan Arthur Aune, Kai Johansen, Per Olav Nos
  • Patent number: 6440193
    Abstract: The present invention relates to a process for carbothermic production of aluminum where molten bath aluminum carbide and aluminum oxide are produced in a low temperature compartment (2), and continuously flow into a high temperature compartment (3) where the aluminum carbide is reacted with alumina to produce a top aluminum layer (31), where the aluminum layer (31) forms a layer on the top of a molten slag layer and is tapped from the high temperature compartment (3) at outlet (5), and where off-gases from the two compartments are treated in reactors fed by one or more columns (9, 19). According to the invention the low temperature compartment (2) and the high temperature compartment (3) are located in a common reaction vessel (1) where the low temperature compartment is separated from the high temperature compartment by an underflow partition wall (4).
    Type: Grant
    Filed: May 21, 2001
    Date of Patent: August 27, 2002
    Assignees: Alcoa Inc., Elken ASA
    Inventors: Kai Johansen, Jan A. Aune