Patents by Inventor Kaj Backfolk
Kaj Backfolk has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230151545Abstract: The present invention relates to a method for manufacturing a multilayer film comprising highly refined cellulose fibers, the method comprising the steps of: a) forming a first wet web by applying a first pulp suspension comprising highly refined cellulose fibers on a first wire; b) partially dewatering the first wet web to obtain a first partially dewatered web; c) forming a second wet web by applying a second pulp suspension comprising highly refined cellulose fibers on a second wire; d) partially dewatering the second wet web to obtain a second partially dewatered web; e) applying a binder between the first and second partially dewatered web and joining the first and second partially dewatered web to obtain a multilayer web; and f) further dewatering, and optionally drying, the multilayer web to obtain a multilayer film comprising highly refined cellulose fibers.Type: ApplicationFiled: April 14, 2021Publication date: May 18, 2023Applicant: Stora Enso OYJInventors: Isto Heiskanen, Kaj Backfolk, Katja Lyytikäinen, Jukka Kankkunen
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Publication number: 20230151553Abstract: The present invention relates to a method for manufacturing a multilayer film comprising highly refined cellulose fibers, the method comprising the steps of: a) forming a first wet web by applying a first pulp suspension comprising highly refined cellulose fibers on a first wire; b) partially dewatering the first wet web to obtain a first partially dewatered web; c) forming a second wet web by applying a second pulp suspension comprising highly refined cellulose fibers on a second wire; d) partially dewatering the second wet web to obtain a second partially dewatered web; e) joining the first and second partially dewatered web to obtain a multilayer web; and f) further dewatering, and optionally drying, the multilayer web to obtain a multilayer film comprising highly refined cellulose fibers; wherein at least one of said first and second pulp suspension comprises lignin at a concentration in the range of 0.1-50 wt %, based on the total dry weight of the pulp suspension.Type: ApplicationFiled: April 14, 2021Publication date: May 18, 2023Applicant: Stora Enso OYJInventors: Isto Heiskanen, Kaj Backfolk, Katja Lyytikäinen
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Publication number: 20230151552Abstract: The present invention relates to a method for manufacturing a multilayer film comprising highly refined cellulose fibers, the method comprising the steps of: a) forming a first wet web by applying a first pulp suspension comprising highly refined cellulose fibers on a first wire; b) partially dewatering the first wet web to obtain a first partially dewatered web; c) forming a second wet web by applying a second pulp suspension comprising highly refined cellulose fibers on a second wire; d) partially dewatering the second wet web to obtain a second partially dewatered web; e) joining the first and second partially dewatered web to obtain a multilayer web; and f) further dewatering, and optionally drying, the multilayer web to obtain a multilayer film comprising highly refined cellulose fibers.Type: ApplicationFiled: April 14, 2021Publication date: May 18, 2023Applicant: Stora Enso OYJInventors: Isto Heiskanen, Kaj Backfolk, Anna Kauppi, Jukka Kankkunen
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Patent number: 11643776Abstract: The invention discloses a method to form a composition, which method includes fibrillating fibers to form MFC in the presence of an alkali-metal silicate whereby an MFC and silicate mixture is formed The presence of alkali-metal silicate during fibrillation of fibers to MFC, reduces the viscosity and increases the water release behavior, whereby the fibrillation can be accomplished at higher concentrations and a more uniform mixture of MFC-silicate is accomplished. The composition formed by the method of the invention may e.g. be used in paper or paperboard production, in cement production or as an additive in composites.Type: GrantFiled: February 18, 2019Date of Patent: May 9, 2023Assignee: Stora Enso OYJInventors: Philip Håkansson, Kaj Backfolk, Isto Heiskanen
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Patent number: 11643259Abstract: The present invention is directed to a packaging material, more specifically a packaging material having gas and/or moisture barrier properties, wherein the material comprises a barrier material comprising a layer comprising at least 50% of a zinc ionomer, a layer of polyethylene and a layer that forms a gas barrier. The invention is also directed to packaging products using said barrier material. Such products are in particular packages suitable for cosmetics and personal care products.Type: GrantFiled: November 8, 2018Date of Patent: May 9, 2023Assignee: Stora Enso OYJInventors: Ville Ribu, Paula Hirsilä, Kaj Backfolk
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Publication number: 20230135217Abstract: The present invention relates to a method for manufacturing a multilayer film comprising highly refined cellulose fibers, the method comprising the steps of: a) forming a first wet web by applying a first pulp suspension comprising highly refined cellulose fibers on a first wire; b) partially dewatering the first wet web to obtain a first partially dewatered web; c) forming a second wet web y applying a foamed second pulp suspension comprising highly refined cellulose fibers and a foaming agent on a second wire; d) partially dewatering the foamed second wet web to obtain a second partially dewatered web; e) joining the first and second partially dewatered web to obtain a multilayer web; and f) further dewatering, and optionally drying, the multilayer web to obtain a multilayer film comprising highly refined cellulose fibers.Type: ApplicationFiled: April 14, 2021Publication date: May 4, 2023Applicant: Stora Enso OYJInventors: Isto Heiskanen, Kaj Backfolk, Katja Lyytikäinen, Jukka Kankkunen, Anna Kauppi
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Publication number: 20230131315Abstract: The present invention is directed to a process for manufacturing a nano-coated pulp-based substrate comprising the steps of: a) providing a suspension comprising pulp, said pulp having Schopper Riegler value of at least 70°; b) using the suspension of step a) to form a wet web; c) dewatering and/or drying the wet web to form a substrate; d) reducing surface roughness of the substrate; providing a nano-coating on the surface of the substrate obtained in step d) such that a nano-coating having a thickness in the range of from 0.1 nm to 100 nm is provided on the substrate.Type: ApplicationFiled: May 6, 2021Publication date: April 27, 2023Applicant: Stora Enso OYJInventors: Kaj Backfolk, Isto Heiskanen, Katja Lyytikäinen
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Publication number: 20230132010Abstract: The present invention is directed to a process for manufacturing a nano-coated pulp-based substrate comprising the steps of: a) providing a suspension comprising pulp, said pulp having Schopper Riegler value of at least 70°; b) using the suspension of step a) to form a wet web; c) dewatering and/or drying the wet web to form a substrate; d) adding a first layer of an acrylic monomer solution comprising less than 2 wt-% water to the surface of the substrate, followed by radiation curing the first layer; e) optionally adding a second layer comprising an acrylic monomer solution to the surface of the cured first layer and radiation curing the second layer; f) providing a nano-coating on the surface of the cured first or second layer such that a nano-coating having a thickness in the range of from 0.1 nm to 100 nm is provided on the substrate.Type: ApplicationFiled: May 6, 2021Publication date: April 27, 2023Applicant: Stora Enso OYJInventors: Kaj Backfolk, Isto Heiskanen, Jukka Kankkunen
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Publication number: 20230131438Abstract: The present invention is directed to a coated paper substrate that is particularly suitable for metallization and other nano-coatings that provide barrier properties and are applied using vacuum deposition techniques. The invention is also directed to a process for preparing the coated paper substrate. The invention is also directed to a packaging material comprising the coated paper substrate.Type: ApplicationFiled: May 6, 2021Publication date: April 27, 2023Applicant: Stora Enso OYJInventors: Kaj Backfolk, Isto Heiskanen, Katja Lyytikäinen
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Patent number: 11598050Abstract: The present invention relates to a new process for providing a coating layer on a moulded article comprising fibers. In the present invention, a coating dispersion is prepared that comprises microfibrillated cellulose (MFC), a slip aid and at least one hydrocolloid.Type: GrantFiled: October 26, 2017Date of Patent: March 7, 2023Assignee: Stora Enso OYJInventors: Kaj Backfolk, Isto Heiskanen, Esa Saukkonen
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Patent number: 11578463Abstract: A method of dosing a nanocellulose suspension in gel phase into a second suspension, wherein the method comprises the steps of: providing said nanocellulose suspension in gel phase; providing said second suspension; bringing said nanocellulose suspension in gel phase in contact with said second suspension; wherein the method comprises a step of subjecting said nanocellulose suspension in gel phase to a shear rate of more than 500 l/s, simultaneously with and/or immediately prior to the step of bringing said nanocellulose suspension in gel phase and said second suspension in contact with each other.Type: GrantFiled: July 2, 2018Date of Patent: February 14, 2023Assignees: Stora Enso Oyj, Wetend Technologies OyInventors: Esa Saukkonen, Isto Heiskanen, Kaj Backfolk, Jouni Matula, Jussi Matula
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Publication number: 20230040740Abstract: Method for producing an electrically conductive pattern on a substrate, wherein the method comprising the steps of forming an adhesive layer in a predetermined pattern on a substrate, adding electrically conductive solid particles onto the adhesive layer, wherein the particles stick onto the adhesive, heating the solid particles with electromagnetic radiation wherein the wavelengths of the electromagnetic spectrum are in the range 600-1400 nm, preferably in the range 700-1200 nm, such that the temperature of the particles exceeding their characteristic melting point, and pressing the heated particles against the substrate in a nip, wherein the particles are flattened, such that the particles electrically connect to each other and thereby form the conductive pattern.Type: ApplicationFiled: December 17, 2020Publication date: February 9, 2023Applicant: DIGITAL TAGS FINLAND OYInventors: Lauri HUHTASALO, Kaj BACKFOLK
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Publication number: 20230016725Abstract: The present invention relates to a foam formed solid composite, comprising: a matrix phase consisting of a mixture of nanocellulose, at least one foaming agent, and optional additives, and a dispersed phase consisting of solid low-density particles having a density of less than 1.2 kg/dm3. The present invention further relates to a method and a liquid foam composition for manufacturing the solid composite.Type: ApplicationFiled: December 15, 2020Publication date: January 19, 2023Applicant: Stora Enso OYJInventors: Kaj Backfolk, Isto Heiskanen
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Publication number: 20230019391Abstract: The invention relates to a method to produce a linerboard exhibiting a high bending resistance and a high compression strength, which in turn provides high resistance to interflute buckling and sagging in a thereof formed corrugated board. This is achieved by the inventive combination of an optimized fiber refining level of the furnish in each layer of the linerboard, the separate formation of the top layer and the use of a multi-layer headbox to form the two-layered ply. In addition, the linerboard made according to the invention provides good printing properties in a thereof produced corrugated board, especially in flexographic printing, without the fluting structure being negatively affected.Type: ApplicationFiled: December 11, 2020Publication date: January 19, 2023Applicant: Stora Enso OYJInventors: Seppo Lampainen, Janne Myllykangas, Petri Paakkanen, Atso Laakso, Kaj Backfolk
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Publication number: 20230018981Abstract: A textured film is provided which comprises nanocellulose. At least a first surface of the film comprises a patterned, textured surface formed by repeating protruding regions and at least one non-protruding region arranged between said protruding regions. A particular height difference between the protruding and non-protruding regions can give liquid repellent properties. Methods for making the textured film are also provided.Type: ApplicationFiled: December 22, 2020Publication date: January 19, 2023Applicant: Stora Enso OYJInventors: Kaj Backfolk, Isto Heiskanen, Nina Miikki
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Patent number: 11555275Abstract: A method of manufacturing a film having an oxygen transmission rate (OTR) value in the range of 0.1 to 200 cc/m2*24 h at 23° C., 50% relative humidity (RH), and an OTR value in the range of 0.1 to 2000 cc/m2*24 h at 38° C. at 85% RH, comprising at least 60% by weight nanocellulose based on the weight of the total amount of fibers in the film, wherein the method comprises the steps of, providing an aqueous suspension comprising said nanocellulose; forming a web from said aqueous suspension; calendering said web at a line load of at least 40 kN/m, and at a temperature of at least 60° C. wherein said film is formed and said web has an OTR value in the range of 50 to 10 000 cc/m2*24 h at 23° C., 50% RH before said calendering step, or more preferably in the range of 500 to 5000 cc/m2*24 h at 23° C., 50% RH before said calendering step.Type: GrantFiled: May 17, 2018Date of Patent: January 17, 2023Assignee: Stora Enso OYJInventors: Esa Saukkonen, Isto Heiskanen, Katja Lyytikäinen, Kaj Backfolk
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Publication number: 20230009598Abstract: A method of identifying a defect in a wet film comprises conveying said wet film (20), in a wet state, on a conveyor (10), providing a laser projection (1511) onto the wet film, acquiring a series of images, each depicting an area of the wet film, wherein at least a portion of the laser projection is visible, and using at least some of said images to identify said defect. There is also disclosed a method and device for producing a film.Type: ApplicationFiled: December 18, 2020Publication date: January 12, 2023Applicant: Stora Enso OYJInventors: Otto Nylén, Kaj Backfolk
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Publication number: 20230002976Abstract: A method is provided for coating a fibrous web, in particular a fibrous web comprising nanocellulose fibres. The method includes steps of applying a coating agent to a textured surface region of a textured substrate, applying a fibre furnish or a wet fibrous web onto the coated textured surface region of the textured substrate, optionally dewatering to provide a wet fibrous web, and drying said wet fibrous web such that at least a portion of said coating agent is transferred to said fibrous web. The method provides a coated fibrous web with improved barrier properties.Type: ApplicationFiled: December 22, 2020Publication date: January 5, 2023Applicant: Stora Enso OYJInventors: Kaj Backfolk, Isto Heiskanen, Otto Nylén
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Publication number: 20220389658Abstract: A barrier material comprising (a) at least one layer of cellulosic substrate comprising MFC, and (b) a first barrier layer arranged on at least one surface of said cellulosic substrate, is provided, as well as a method for reducing the water vapour transmission rate (WVTR) of a cellulosic substrate.Type: ApplicationFiled: November 4, 2020Publication date: December 8, 2022Applicant: Stora Enso OYJInventors: Isto Heiskanen, Katja Lyytikäinen, Otto Nylén, Kaj Backfolk
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Patent number: 11518858Abstract: A method of forming a film comprising nanocellulose having an Oxygen Transmission Rate (OTR) value in the range of 0.1 to 300 cc/m2/24 h at 38° C. and 85% relative humidity (RH), and having a basis weight in the range of in the range of 0.1 to 45 g/m2 wherein the method comprises the steps of; providing a suspension comprising nanocellulose, forming at least one layer of a web or a film from said suspension; drying said formed web or film to a dry content of at least 65 weight-%, wherein said method further comprises the steps of; treating at least one side of said dewatered and dried web or film with ultra violet (UV) or electron beam (EB) irradiation; and wherein at least one cooling step is provided in connection with or after the UV or EB treatment step.Type: GrantFiled: October 31, 2017Date of Patent: December 6, 2022Assignee: Stora Enso OYJInventors: Esa Saukkonen, Isto Heiskanen, Kaj Backfolk, Ville Ribu