Patents by Inventor Karl-Heinz Koestermeier
Karl-Heinz Koestermeier has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10569321Abstract: A device for flow-forming workpieces having a rotatable first, outer forming tool for acting upon an outer contour of a first workpiece in the form of a hollow body. The device also has a first, inner forming tool for acting upon an inner contour of the workpiece. The first workpiece can be set in rotation about a first workpiece axis and can be plastically deformed by a pressure applied by the first, inner forming tool and the first, outer forming tool in a forming zone formed between the first forming tools by the material being made to flow between the first forming tools. The device has a drive for driving the first, outer forming tool.Type: GrantFiled: November 4, 2015Date of Patent: February 25, 2020Assignee: Repkon Machine and Tool Industry and Trade Inc.Inventor: Karl-Heinz Köstermeier
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Patent number: 10124388Abstract: A device to process a blank (3) that includes at least one outer shaping tool (8) that may be radially positioned or radially displaced. An inner shaping tool (9) is mounted co-axially to the main machine axis (x) of the main spindle (1.1). The inner shaping tool (9) may be axially displaced and/or axially positioned with respect to the axial position of the outer shaping tools (8).Type: GrantFiled: January 7, 2011Date of Patent: November 13, 2018Assignee: Repkon Machine and Tool Industry and Trade, Inc.Inventor: Karl-Heinz Köstermeier
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Publication number: 20180178266Abstract: A device for flow-forming workpieces having a rotatable first, outer forming tool for acting upon an outer contour of a first workpiece in the form of a hollow body. The device also has a first, inner forming tool for acting upon an inner contour of the workpiece. The first workpiece can be set in rotation about a first workpiece axis and can be plastically deformed by a pressure applied by the first, inner forming tool and the first, outer forming tool in a forming zone formed between the first forming tools by the material being made to flow between the first forming tools. The device has a drive for driving the first, outer forming tool.Type: ApplicationFiled: November 4, 2015Publication date: June 28, 2018Applicant: Repkon Machine and Tool Industry and Trade Inc.Inventor: Karl-Heinz Köstermeier
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Patent number: 9662695Abstract: A method for producing workpieces wherein a substantially rotationally symmetrical workpiece (4, 9, 33), which has a workpiece axis (22), is tentered concentrically relative to an inner mandrel (3, 16) provided inside the workpiece (4, 9, 33), and is reshaped by a process of flow forming by radially applying external reshaping rollers (7). The wall thickness of the workpiece (4) is also reduced in at least some regions. The inner diameter (18, 41) of the workpiece (33) is enlarged by applying inner reshaping rollers (11) of an inner reshaping unit. The inner reshaping rollers (11) are arranged such that the roller axes of rotation and the enveloping cone (20) all intersect at one point on the workpiece axis (22).Type: GrantFiled: September 19, 2013Date of Patent: May 30, 2017Assignee: Repkon Machine and Tool Industry and Trade Inc.Inventor: Karl-Heinz Köstermeier
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Publication number: 20160074922Abstract: A device (1) for forming a hollow and at least essentially rotation-symmetric workpiece (4), having an inner forming tool (3) for supporting an inner contour of the workpiece (4) and an outer forming tool (2) for introducing a forming force into an outer contour (10) of the workpiece (4). The workpiece (4) can be rotated relative to the outer forming tool (2) around an axis of rotation (X). The device (1) has a machining tool (15) and is designed such that the machining tool (15) can act upon the outer contour (10) of the workpiece (4) at the same time as the forming tool (2) in order to insure that the diameter of the workpiece (4) is uniform before the workpiece (4) is acted upon by the forming tool (2) to prevent whip arm or curvature in the workpiece (4).Type: ApplicationFiled: August 14, 2015Publication date: March 17, 2016Inventor: Karl-Heinz Köstermeier
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Patent number: 8984921Abstract: A device for manufacturing or processing work pieces consists of a preform (4.1), with a mandrel (1a) that is supported rotatably and parallel to a longitudinal axis (x) of the device, an associated chuck (1b) for clamping the preform (4.1) as well as a spindle sleeve (2a) that can be coupled with the mandrel (1a) and can be moved along the longitudinal direction (x), and with a forming unit (3) for forming the preform (4.1). The chuck (1b) is designed in a rotational fashion in relation to the mandrel (1a).Type: GrantFiled: July 29, 2009Date of Patent: March 24, 2015Assignee: Repkon Machine and Tool Industry and Trade Inc.Inventor: Karl-Heinz Köstermeier
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Publication number: 20150027190Abstract: A method for producing workpieces wherein a substantially rotationally symmetrical workpiece (4, 9, 33), which has a workpiece axis (22), is tentered concentrically relative to an inner mandrel (3, 16) provided inside the workpiece (4, 9, 33), and is reshaped by a process of flow forming by radially applying external reshaping rollers (7). The wall thickness of the workpiece (4) is also reduced in at least some regions. The inner diameter (18, 41) of the workpiece (33) is enlarged by applying inner reshaping rollers (11) of an inner reshaping unit. The inner reshaping rollers (11) are arranged such that the roller axes of rotation and the enveloping cone (20) all intersect at one point on the workpiece axis (22).Type: ApplicationFiled: September 19, 2013Publication date: January 29, 2015Inventor: Karl-Heinz Köstermeier
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Publication number: 20120285215Abstract: A device to process a blank (3) that includes at least one outer shaping tool (8) that may be radially positioned or radially displaced. An inner shaping tool (9) is mounted co-axially to the main machine axis (x) of the main spindle (1.1). The inner shaping tool (9) may be axially displaced and/or axially positioned with respect to the axial position of the outer shaping tools (8).Type: ApplicationFiled: January 7, 2011Publication date: November 15, 2012Applicant: Repkon Machine and Tool Industry and Trade Inc.Inventor: Karl-Heinz Köstermeier
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Patent number: 8161788Abstract: A method for producing workpieces wherein a generally cylindrical preform (8) is formed by at least one pressure roller (7) into a finished workpiece (8.2). The method includes slidingly placing a portion of the preform (8) on at least a first mandrel (3, 4?) which is slidably mounted in parallel with the longitudinal axis (A) of the preform (8), aligning the mandrel (3, 4?) such that the surface (3b, 4b, 4b?) thereof disposed within the preform (8) substantially defines a negative profile of an inner surface to be formed in said preform (8), and performing a relative movement between the preform (8) and the pressure roller (7) in a direction parallel to the longitudinal axis (A) while pressing the pressure roller (7) against the preform (8) such that material of the preform (8) is displaced by the pressure roller (7) in such a way that the mandrel (3, 4?) is moved by the displaced material.Type: GrantFiled: May 26, 2009Date of Patent: April 24, 2012Assignee: REPKON Machine and Tool Industry and Trade Inc.Inventor: Karl-Heinz Köstermeier
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Publication number: 20110126606Abstract: A device for manufacturing or processing work pieces consists of a preform (4.1), with a mandrel (1a) that is supported rotatably and parallel to a longitudinal axis (x) of the device, an associated chuck (1b) for clamping the preform (4.1) as well as a spindle sleeve (2a) that can be coupled with the mandrel (1a) and can be moved along the longitudinal direction (x), and with a forming unit (3) for forming the preform (4.1). The chuck (1b) is designed in a rotational fashion in relation to the mandrel (1a).Type: ApplicationFiled: July 29, 2009Publication date: June 2, 2011Applicant: Repkon Machine and Tool Industry and Trade Inc.Inventor: Karl-Heinz Köstermeier
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Patent number: 6269670Abstract: The invention relates to a method for working or forming a workpiece by flow-forming, particularly for the manufacture of internal teeth on the workpiece, in which a cup-shaped preform or blank is axially fixed against a tool chuck and pressed by means of at least one rolling body onto said tool chuck and the blank is rotated relative to the rolling body, the at least one rolling body, at the start of forming, at the open end of the blank is pressed against the cylinder wall area thereof and in axial relative movement is guided in forming contact over the cylinder wall area to the base of the blank.Type: GrantFiled: June 16, 1999Date of Patent: August 7, 2001Assignee: Leico GmbH & Co. WerkzeugmaschinenbauInventor: Karl-Heinz Koestermeier
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Publication number: 20010001367Abstract: The invention relates to a method for working or forming a workpiece by flow-forming, particularly for the manufacture of internal teeth on the workpiece, in which a cup-shaped preform or blank is axially fixed against a tool chuck and pressed by means of at least one rolling body onto said tool chuck and the blank is rotated relative to the rolling body, the at least one rolling body, at the start of forming, at the open end of the blank is pressed against the cylinder wall area thereof and in axial relative movement is guided in forming contact over the cylinder wall area to the base of the blank.Type: ApplicationFiled: June 16, 1999Publication date: May 24, 2001Inventor: KARL-HEINZ KOESTERMEIER
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Patent number: 6227024Abstract: A flow-forming device includes a forming device having a cage in which a plurality of rolling members are rotatably arranged in ring-like manner about a rotation axis. A spinning chuck is configured to hold a blank so as to be axially displaceable relative to the forming device. A drive is provided for rotating the blank relative to said forming device. A method for flow-forming includes rotating at least one of the blank and the rolling member about a rotation axis and flow-forming the blank through contact with a plurality of rolling members which are arranged in a ring-like manner around the rotation axis and mounted in rotary manner in a cage.Type: GrantFiled: May 7, 1999Date of Patent: May 8, 2001Assignee: Leico GmbH & Co WerkzeugmaschinenbauInventor: Karl-Heinz Koestermeier
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Patent number: 6205832Abstract: In a flow-forming method, an axially symmetrical first workpiece is fixed on a spinning mandrel, which together with the workpiece is rotated. At least one spinning roll is infed. The workpiece is formed and shaped while on an axially extending external profile of the spinning mandrel. A spacer is mounted on this spinning mandrel. A marginal area of the workpiece is shaped on an area of the spacer, the latter being plastically deformed during the shaping of the marginal area of the workpiece. Also, a flow-forming apparatus has a spinning mandrel on which a workpiece can be fixed, a drive by which the spinning mandrel and workpiece can be rotated together, and at least one spinning roll for shaping the workpiece in a forming area. The deformable spacer has an overlap area. During workpiece shaping, the overlap area at least partly overlaps with the forming area of the workpiece.Type: GrantFiled: November 26, 1999Date of Patent: March 27, 2001Assignee: Leico GmbH & Co. WerkzeugmaschinenbauInventor: Karl-Heinz Köstermeier
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Patent number: 5972418Abstract: In a method and an apparatus for the manufacture of a workpiece with a rotation-symmetrically hardened surface area, the workpiece surface area to be hardened is initially applied with a carrier film of pulverized alloying elements. A roll is radially infed to the carrier film, accompanied by the rotation of the workpiece. Under the influence of heat, the pulverized alloying elements of the carrier film are rolled into the surface area of the workpiece so that the alloying elements are intercalated into the workpiece surface and increase its hardness. For performing this method, the workpiece is clamped on a spindle driven in a rotary manner. A receiving hopper and an application device are radially spaced from the spindle and are interconnected by a supply device.Type: GrantFiled: December 18, 1997Date of Patent: October 26, 1999Assignee: Leico GmbH & Co. WerkzeugmaschinenbauInventor: Karl-Heinz Koestermeier
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Patent number: 5718140Abstract: A method for manufacturing a work-piece which is rotationally symmetrical about an axis is provided wherein the work-piece has a spindle and at least one hollow member connected with the spindle by a hub part extending in radial direction. The method includes the steps of producing a work-piece blank having the rotationally symmetrical spindle and an integral, rotationally symmetrical, radially outwardly extending circumferential flange; mechanically processing the work-piece blank by at least one of boring, turning, milling, pressing, and grinding; and rolling a radially outer part of the flange to form the hollow member and leaving a remainder of the flange unchanged to form the hub. A roller is also provided for radially splitting the flange into three wings. The roller has two axially spaced splitting edges separated by a groove which has a rectangular cross-section.Type: GrantFiled: August 26, 1996Date of Patent: February 17, 1998Assignees: Liefeld GmbH & Co., General Motors Corp., Jurgen KoppelInventors: Karl-Heinz Koestermeier, Mario Zanet, Jurgen Koppel
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Patent number: 5323630Abstract: A flow-roller machine comprises a machine frame, a rotatable spindle, a rotary drive for the spindle, a compression tool attached to a face end of the spindle, an axially displaceable pressure pad aligning with the spindle for a workpiece put in place on the compression tool, and at least two rotatable compression rollers that, guided in the machine frame, can be advanced in radial direction of the spindle. The spindle together with its rotary drive and the pressure pad are displaceable in axial direction of the spindle relative to the machine frame and relative to the compression rollers.Type: GrantFiled: February 19, 1993Date of Patent: June 28, 1994Assignee: Leifeld GmbH & Co.Inventors: Helmut Wenzel, Karl-Heinz Koestermeier