Patents by Inventor Karl J. Haltiner, Jr.
Karl J. Haltiner, Jr. has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240039021Abstract: A fuel cell system includes a hotbox configured to house a fuel cell stack, the fuel cell stack including a temperature sensor configured to detect temperature inside the fuel cell stack. The system includes a first tank including a first valve and configured to store methanol. The system includes a second tank including a second valve and configured to store water. The system includes a controller communicatively coupled to receive signals from the temperature sensor and control each of the first valve and the second valve. The controller is configured to set a dosing rate of methanol, based on a temperature of the fuel cells stack, to a predefined dosing rate and initiate operating at least one of the first valve and the second valve to deliver a mixture of methanol and water at the predefined dosing rate to prevent re-oxidation of an anode of the fuel cell stack.Type: ApplicationFiled: August 11, 2023Publication date: February 1, 2024Inventors: Karl J. Haltiner, Jr., Qiang Liu, Malcolm James Grieve, Andrew Philip Shapiro
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Patent number: 10113403Abstract: A plurality of heaters is provided where each of the plurality of heaters includes a fuel cell stack assembly having a plurality of fuel cells which convert chemical energy from a fuel into heat and electricity through a chemical reaction with an oxidizing agent. Each of the plurality of fuel cells also includes a conductor electrically connecting the fuel cell stack assembly to an electronic controller which monitors and controls electric current produced by the fuel cell stack assembly. The conductor of one of the plurality of heaters allows electric current produced by the fuel cell stack assembly of the one of the plurality of heaters to be monitored and controlled by the electronic controller independently of the fuel cell stack assembly of at least another one of the plurality of heaters.Type: GrantFiled: August 29, 2013Date of Patent: October 30, 2018Assignee: DELPHI TECHNOLOGIES, INC.Inventor: Karl J. Haltiner, Jr.
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Patent number: 10082054Abstract: A camshaft phaser includes an input member and an output member defining an advance chamber and a retard chamber; a valve spool moveable along an axis between an advance position and a retard position and having a valve spool bore with a phasing volume and a venting volume defined therein such that the phasing volume is fluidly segregated from the venting volume, the valve spool having a first spool supply passage and a second spool supply passage which is diametrically opposed to the first spool recirculation passage. The first spool supply passage and the second spool supply passage each provide a path for pressurized oil to be supplied to the phasing volume from an oil source.Type: GrantFiled: November 10, 2015Date of Patent: September 25, 2018Assignee: DELPHI TECHNOLOGIES IP LIMITEDInventors: Karl J. Haltiner, Jr., Thomas H. Fischer
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Patent number: 9982576Abstract: A camshaft phaser includes an input member and an output member defining an advance chamber and a retard chamber; a valve body having a valve bore which extends along an axis, an annular groove extending radially outward from the valve bore and having a first width in the direction of the axis, and a passage which opens into the annular groove and which extends from the valve bore through the valve body radially outward from the valve bore such that the passage has a second width in the direction of the axis that is greater than the first width of the annular groove. The camshaft phaser also includes a valve spool which moves along the axis within said valve bore, the valve spool having a land which varies a flow area between the valve bore and the annular groove and between the valve bore and the passage.Type: GrantFiled: July 14, 2016Date of Patent: May 29, 2018Assignee: DELPHI TECHNOLOGIES IP LIMITEDInventor: Karl J. Haltiner, Jr.
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Patent number: 9976450Abstract: A camshaft phaser includes an input member and an output member defining an advance chamber and a retard chamber; a valve spool moveable along an axis between an advance position and a retard position and having a valve spool bore with a phasing volume and a venting volume defined therein such that the phasing volume is fluidly segregated from the venting volume, the valve spool having a first spool recirculation passage and a second spool recirculation passage which is diametrically opposed to the first spool recirculation passage. The first spool recirculation passage and the second spool recirculation passage provide paths for oil to flow from the advance chamber or the retard chamber to the phasing volume depending on the position of the valve spool.Type: GrantFiled: November 10, 2015Date of Patent: May 22, 2018Assignee: DELPHI TECHNOLOGIES IP LIMITEDInventor: Karl J. Haltiner, Jr.
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Patent number: 9957853Abstract: A camshaft phaser includes an input member; an output member defining an advance chamber and a retard chamber with the input member; a camshaft phaser attachment bolt which clamps the camshaft phaser to a camshaft, the camshaft phaser attachment bolt having a bolt valve bore extending along an axis. A valve sleeve is located coaxially within the bolt valve bore such that an annular clearance is provided radially therebetween. A valve spool is located coaxially within the valve sleeve such that the valve spool is moved coaxially between an advance position and a retard position. A compliant sealing ring radially between the bolt valve bore and the valve sleeve prevents fluid communication through the annular clearance axially between opposing axial sides of the sealing ring and isolates the valve sleeve from radial expansion of the camshaft phaser attachment bolt.Type: GrantFiled: August 30, 2016Date of Patent: May 1, 2018Assignee: DELPHI TECHNOLOGIES IP LIMITEDInventor: Karl J. Haltiner, Jr.
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Publication number: 20180058272Abstract: A camshaft phaser includes an input member; an output member defining an advance chamber and a retard chamber with the input member; a camshaft phaser attachment bolt which clamps the camshaft phaser to a camshaft, the camshaft phaser attachment bolt having a bolt valve bore extending along an axis. A valve sleeve is located coaxially within the bolt valve bore such that an annular clearance is provided radially therebetween. A valve spool is located coaxially within the valve sleeve such that the valve spool is moved coaxially between an advance position and a retard position. A compliant sealing ring radially between the bolt valve bore and the valve sleeve prevents fluid communication through the annular clearance axially between opposing axial sides of the sealing ring and isolates the valve sleeve from radial expansion of the camshaft phaser attachment bolt.Type: ApplicationFiled: August 30, 2016Publication date: March 1, 2018Inventor: Karl J. Haltiner, JR.
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Publication number: 20180016950Abstract: A camshaft phaser includes an input member and an output member defining an advance chamber and a retard chamber; a valve body having a valve bore which extends along an axis, an annular groove extending radially outward from the valve bore and having a first width in the direction of the axis, and a passage which opens into the annular groove and which extends from the valve bore through the valve body radially outward from the valve bore such that the passage has a second width in the direction of the axis that is greater than the first width of the annular groove. The camshaft phaser also includes a valve spool which moves along the axis within said valve bore, the valve spool having a land which varies a flow area between the valve bore and the annular groove and between the valve bore and the passage.Type: ApplicationFiled: July 14, 2016Publication date: January 18, 2018Inventor: Karl J. Haltiner, JR.
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Patent number: 9816408Abstract: A camshaft phaser includes an input member an output member defining an advance chamber and a retard chamber; a valve spool having a valve spool bore; a first recirculation check valve and a second recirculation check valve disposed within the valve spool bore; and a biasing member which biases the first recirculation check valve and the second recirculation check valve away from each other. The first recirculation check valve allows oil to pass from the advance chamber to the retard chamber and prevents oil from passing from the retard chamber to the advance chamber when the valve spool is in a retard position. The second recirculation check valve allows oil to pass from the retard chamber to the advance chamber and prevents oil from passing from the advance chamber to the retard chamber when the valve spool is in an advance position.Type: GrantFiled: February 23, 2016Date of Patent: November 14, 2017Assignee: DELPHI TECHNOLOGIES, INC.Inventor: Karl J. Haltiner, Jr.
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Patent number: 9812717Abstract: A fuel cell cassette for forming a fuel cell stack along a fuel cell axis includes a cell retainer, a plate positioned axially to the cell retainer and defining a space axially with the cell retainer, and a fuel cell having an anode layer and a cathode layer separated by an electrolyte layer. The outer perimeter of the fuel cell is positioned in the space between the plate and the cell retainer, thereby retaining the fuel cell and defining a cavity between the cell retainer, the fuel cell, and the plate. The fuel cell cassette also includes a seal disposed within the cavity for sealing the edge of the fuel cell. The seal is compliant at operational temperatures of the fuel cell, thereby allowing lateral expansion and contraction of the fuel cell within the cavity while maintaining sealing at the edge of the fuel cell.Type: GrantFiled: September 20, 2013Date of Patent: November 7, 2017Assignee: DELPHI TECHNOLOGIES, INC.Inventors: Karl J. Haltiner, Jr., Anthony J. Derose, Darasack C. Klotzbach, Jonathan R. Schneider
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Patent number: 9784144Abstract: A camshaft phaser includes a stator; a rotor defining an advance chamber and a retard chamber with the stator; a valve spool that is rotatable about an axis and defining a supply chamber and a vent chamber with the rotor; an actuator which rotates the valve spool to change the position of the rotor relative to the stator by 1) supplying oil from the supply chamber to the advance chamber and venting oil from the retard chamber to the vent chamber and 2) supplying oil from the supply chamber to the retard chamber and venting oil from the advance chamber to the vent chamber; and a check valve which is displaceable axially between an open position which allows oil to flow from the vent chamber to the supply chamber and a closed position which prevents oil from flowing from the supply chamber to the vent chamber.Type: GrantFiled: July 20, 2015Date of Patent: October 10, 2017Assignee: DELPHI TECHNOLOGIES, INC.Inventors: Karl J. Haltiner, Jr., Thomas H. Fischer, Thomas H. Lichti
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Publication number: 20170241302Abstract: A camshaft phaser includes an input member an output member defining an advance chamber and a retard chamber; a valve spool having a valve spool bore; a first recirculation check valve and a second recirculation check valve disposed within the valve spool bore; and a biasing member which biases the first recirculation check valve and the second recirculation check valve away from each other. The first recirculation check valve allows oil to pass from the advance chamber to the retard chamber and prevents oil from passing from the retard chamber to the advance chamber when the valve spool is in a retard position. The second recirculation check valve allows oil to pass from the retard chamber to the advance chamber and prevents oil from passing from the advance chamber to the retard chamber when the valve spool is in an advance position.Type: ApplicationFiled: February 23, 2016Publication date: August 24, 2017Inventor: KARL J. HALTINER, JR.
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Patent number: 9698434Abstract: A heater includes a fuel cell stack assembly disposed within a heater housing and includes a plurality of fuel cells which convert chemical energy from a fuel into heat and electricity through a chemical reaction with an oxidizing agent. A combustor disposed within the heater housing receives an anode exhaust and a cathode exhaust from the fuel cell stack assembly and combusts a mixture of the anode exhaust and the cathode exhaust to produce a heated combustor exhaust. The combustor includes a combustor exhaust outlet for discharging the heated combustor exhaust into the heater housing. A baffle disposed around the fuel cell stack assembly and the combustor defines a heat transfer channel radially between the heater housing and the baffle. A flow director in fluid communication with the combustor exhaust outlet and the heat transfer channel communicates the heated combustor exhaust to the heat transfer channel.Type: GrantFiled: August 29, 2013Date of Patent: July 4, 2017Assignee: DELPHI TECHNOLOGIES, INC.Inventors: Karl J. Haltiner, Jr., Bernhard A. Fischer, Charles J. Badura
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Patent number: 9689286Abstract: A camshaft phaser includes an input member connectable to the crankshaft of the internal combustion engine; an output member connectable to the camshaft of the internal combustion engine and defining an advance chamber and a retard chamber with the input member; a valve spool coaxially disposed within the output member such that the valve spool is rotatable relative to the output member and the input member, the valve spool defining a supply chamber and a vent chamber with the output member; and an actuator which rotates the valve spool in order to change the position of the output member relative to the input member by supplying pressurized oil from the supply chamber to one of the advance chamber and the retard chamber and venting oil to the vent chamber from the other of the supply chamber and the advance chamber.Type: GrantFiled: November 26, 2014Date of Patent: June 27, 2017Assignee: DELPHI TECHNOLOGIES, INC.Inventor: Karl J. Haltiner, Jr.
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Patent number: 9692079Abstract: An improved SOFC repeating fuel cell unit comprising three flat plates and a cell retainer. The three flat plates are metallurgically joined (brazed or laser welded) into a subassembly to which is added the fuel cell and cell retainer (which may also be joined as a second subassembly). Each flat plate performs a specific set of functions and can be optimized for those functions. Since the plates are flat and designed to overlap in loaded areas, the fuel cell unit is not prone to dimensional collapse which eliminates the internal reinforcements of the prior art design. The cell retainer is formed to provide a self-locating and locking feature for the fuel cell and decouples thermal stresses from the thin ceramic fuel cell.Type: GrantFiled: August 11, 2009Date of Patent: June 27, 2017Assignee: DELPHI TECHNOLOGIES, INC.Inventors: Karl J. Haltiner, Jr., Charles J. Badura
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Patent number: 9666880Abstract: A metal interconnect for a fuel cell stack is formed from an electrically conductive metal sheet having at least four stamped slots through the metal sheet, and often many more than four slots. The stamped slots individually extend lengthwise parallel to the direction of fluid flow during operation of the fuel cell stack assembly and are disposed on the metal sheet in a pattern extending parallel and perpendicular to the direction of fluid flow, so as to define at least one metal strip portion between adjacent slots extending parallel to the direction of fluid flow and at least one metal strip portion between adjacent slots extending perpendicular to the direction of fluid flow. The metal strip portion(s) include portions of reduced thickness that allow for fluid flow between adjacent slots and portions of greater thickness that provide discrete locations of electrical connection between the separator plate fuel cell electrode.Type: GrantFiled: December 13, 2013Date of Patent: May 30, 2017Assignee: Delphi Technologies, Inc.Inventors: Karl J. Haltiner, Jr., Charles J. Badura
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Publication number: 20170130617Abstract: A camshaft phaser includes an input member and an output member defining an advance chamber and a retard chamber; a valve spool moveable along an axis between an advance position and a retard position and having a valve spool bore with a phasing volume and a venting volume defined therein such that the phasing volume is fluidly segregated from the venting volume, the valve spool having a first spool supply passage and a second spool supply passage which is diametrically opposed to the first spool recirculation passage. The first spool supply passage and the second spool supply passage each provide a path for pressurized oil to be supplied to the phasing volume from an oil source.Type: ApplicationFiled: November 10, 2015Publication date: May 11, 2017Inventors: KARL J. HALTINER, JR., THOMAS H. FISCHER
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Publication number: 20170130618Abstract: A camshaft phaser includes an input member and an output member defining an advance chamber and a retard chamber; a valve spool moveable along an axis between an advance position and a retard position and having a valve spool bore with a phasing volume and a venting volume defined therein such that the phasing volume is fluidly segregated from the venting volume, the valve spool having a first spool recirculation passage and a second spool recirculation passage which is diametrically opposed to the first spool recirculation passage. The first spool recirculation passage and the second spool recirculation passage provide paths for oil to flow from the advance chamber or the retard chamber to the phasing volume depending on the position of the valve spool.Type: ApplicationFiled: November 10, 2015Publication date: May 11, 2017Inventor: KARL J. HALTINER, JR.
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Patent number: 9647291Abstract: A heater includes a heater housing with a support plate secured to one end. A fuel cell stack assembly is disposed within the heater housing and includes a plurality of fuel cells which convert chemical energy from a fuel into heat and electricity through a chemical reaction with an oxidizing agent. The fuel cell stack assembly includes a fuel cell manifold for receiving the fuel and distributing the fuel to the plurality of fuel cells and for receiving the oxidizing agent and distributing the oxidizing agent to the plurality of fuel cells. A fuel supply conduit supplies the fuel to the fuel cell manifold and an oxidizing agent supply conduit supplies the oxidizing agent to the fuel cell manifold. The fuel cell stack assembly is supported on the support plate by one of the fuel supply conduit and the oxidizing agent supply conduit.Type: GrantFiled: August 29, 2013Date of Patent: May 9, 2017Assignee: DELPHI TECHNOLOGIES, INC.Inventors: Jonathan R. Schneider, Karl J. Haltiner, Jr., Bernhard A. Fischer, Charles J. Badura
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Patent number: 9617878Abstract: A camshaft phaser includes a camshaft phaser input member connectable to a crankshaft; a camshaft phaser output member connectable to a camshaft; an intermediate member rotatable relative to the camshaft phaser input member such that rotation of the intermediate member relative to the camshaft phaser input member causes the camshaft phaser output member to rotate relative to the camshaft phaser input member; and a rotational actuator configured to selectively rotate the intermediate member relative to the camshaft phaser input member, the rotational actuator comprising. The rotational actuator includes a compound planetary gear set having an input planetary gear set driven by the camshaft phaser input member and an output planetary gear set driven by the input planetary gear set; and an adjusting actuator connected to the compound planetary gear set.Type: GrantFiled: February 4, 2015Date of Patent: April 11, 2017Assignee: Delphi Technologies, Inc.Inventor: Karl J. Haltiner, Jr.