Abstract: This invention provides an apparatus and method for a high performance, flexible optical fiber furcation assembly that minimizes bending in the optical fibers throughout the life of the furcation assembly. The furcation assembly includes a flexible furcation body having a passageway with a first end and an opposed second end, the first end for receiving a fiber optic cable and the second end for routing a furcated leg, and holding material for flexibly securing and supporting the fiber optic cable and the furcated leg substantially within the single passageway. A method is provided for applying the furcation assembly to an optical cable. The apparatus and method of this invention apply to a variety of optical cable types.

Abstract: A multifiber optical ribbon cable 2 and a multifiber optical ribbon cable connector assembly 10 allow the cable to extend from the rear of the connector assembly at an angle of ninety (90) degrees. The multifiber optical ribbon cable connector assembly 10 includes a two piece spring push adapter 30 that holds a coil spring 20 between the spring push adapter 30 and an optical ferrule 12. The spring push adapter 30 includes a curved, closed channel 40, which completely encloses that segment 4 of the cable 2, a provides for a smooth transition as a multifiber optical ribbon cable segment 4 bends and twists through ninety degrees. This two piece spring push adapter 30 can also be assembled on the cable 2 after the optical fibers are terminated to the ferrule 12.

Abstract: A universal ferrule for use within a plurality of optical fiber connector types includes a longitudinally extending ferrule body having an opposing end face and base. The ferrule body defines an internal passageway at the base and at least one bore at the end face. The base is sized and shaped to engage an internal chamber within the housing of each connector type to rotationally, radially and longitudinally position the at least one bore relative to the connector housing. The ferrule body has a cylindrical external surface that includes at least one longitudinal groove. A first groove portion adjacent the end face is sized and shaped to position the universal ferrule relative to a mating ferrule. A second groove portion adjacent the base is larger than the first groove portion. A chamfered edge between the end face and the external surface of the ferrule body facilitates interconnection of mating ferrules.

Abstract: This invention provides an apparatus and method for a high performance, flexible optical fiber furcation assembly that minimizes bending in the optical fibers throughout the life of the furcation assembly. The furcation assembly includes a flexible furcation body having a passageway with a first end and an opposed second end, the first end for receiving a fiber optic cable and the second end for routing a furcated leg, and holding material for flexibly securing and supporting the fiber optic cable and the furcated leg substantially within the single passageway. A method is provided for applying the furcation assembly to an optical cable. The apparatus and method of this invention apply to a variety of optical cable types.

Abstract: A preassembled multifiber connector is provided that includes a connector housing and a windowless multifiber ferrule that is substantially rectangular in lateral cross-section. The windowless multifiber ferrule can be at least partially disposed within an internal cavity defined by the connector housing to thereby form a multifiber connector that is free of optical fibers. Thus, the multifiber connector is capable of being preassembled prior to inserting the plurality of optical fibers into the optical fiber bores defined by the windowless multifiber ferrule. A corresponding method of preassembling a multifiber connector is therefore also provided according to the present invention. A ferrule is also provided that is capable of being selectively converted from a windowless configuration to a windowed configuration. The ferrule of this embodiment includes a ferrule body that not only defines at least one optical fiber bore, but that also defines a well extending through a side surface of the ferrule body.

Abstract: A preassembled multifiber connector is provided that includes a connector housing and a windowless multifiber ferrule that is substantially rectangular in lateral cross-section. The windowless multifiber ferrule can be at least partially disposed within an internal cavity defined by the connector housing to thereby form a multifiber connector that is free of optical fibers. Thus, the multifiber connector is capable of being preassembled prior to inserting the plurality of optical fibers into the optical fiber bores defined by the windowless multifiber ferrule. A corresponding method of preassembling a multifiber connector is therefore also provided according to the present invention. A ferrule is also provided that is capable of being selectively converted from a windowless configuration to a windowed configuration. The ferrule of this embodiment includes a ferrule body that not only defines at least one optical fiber bore, but that also defines a well extending through a side surface of the ferrule body.

Abstract: A novel optical fiber module attachment is provided. The module attachment has a crimp assembly and a fiber crimp tube disposed therein. The tube is crimped or otherwise fixedly attached to the core of the fiber optic cable. The fiber crimp tube has a shoulder that is fixedly captured within the crimp assembly, such that the core of the fiber optic cable does not exhibit movement relative to the connector. In accordance to another aspect of the invention, the module attachment is a fiber crimp tube having at least one shoulder thereon. The fiber crimp tube is crimped or otherwise attached to the fiber optic cable. The shoulder is fixedly received in receiving ports on an optical device. A heat shrink tube is optionally provided to connect an end of the tubular body to the cable to minimize the bend radius. The fiber crimp tube may also have an inner compression sleeve disposed between the fiber crimp tube and the core of the cable.

Abstract: A preassembled multifiber connector is provided that includes a connector housing and a windowless multifiber ferrule that is substantially rectangular in lateral cross-section. The windowless multifiber ferrule can be at least partially disposed within an internal cavity defined by the connector housing to thereby form a multifiber connector that is free of optical fibers. Thus, the multifiber connector is capable of being preassembled prior to inserting the plurality of optical fibers into the optical fiber bores defined by the windowless multifiber ferrule. A corresponding method of preassembling a multifiber connector is therefore also provided according to the present invention. A ferrule is also provided that is capable of being selectively converted from a windowless configuration to a windowed configuration. The ferrule of this embodiment includes a ferrule body that not only defines at least one optical fiber bore, but that also defines a well extending through a side surface of the ferrule body.

Abstract: A multifiber ferrule is provided that includes a ferrule body that defines at least one elongate hole opening through the front face of the ferrule body that, in turn, includes a lead-in portion proximate the front face for guiding the respective alignment member into the elongate hole. The ferrule body at least partially defines one or more elongate holes, such as a guide pin hole or an alignment groove, each having a longitudinal axis extending therethrough. Each elongate hole includes the lead-in portion proximate the front face and an adjacent alignment portion. The lead-in portion expands radially outward from the longitudinal axis in a direction extending from the adjacent alignment portion to the front face of the ferrule body. As such, the opening of the lead-in portion through the front face of the ferrule body is larger in lateral cross-section than the opening of the lead-in portion into the adjacent alignment portion.

Abstract: A multifiber ferrule is provided that includes a ferrule body that defines at least one elongate hole opening through the front face of the ferrule body that, in turn, includes a lead-in portion proximate the front face for guiding the respective alignment member into the elongate hole. The ferrule body at least partially defines one or more elongate holes, such as a guide pin hole or an alignment groove, each having a longitudinal axis extending therethrough. Each elongate hole includes the lead-in portion proximate the front face and an adjacent alignment portion. The lead-in portion expands radially outward from the longitudinal axis in a direction extending from the adjacent alignment portion to the front face of the ferrule body. As such, the opening of the lead-in portion through the front face of the ferrule body is larger in lateral cross-section than the opening of the lead-in portion into the adjacent alignment portion.

Abstract: A multifiber connector subassembly is provided that includes a ferrule and a multifiber alignment adapter for individually guiding the plurality of individual optical fibers into alignment with respective ones of the bores or microholes defined by the ferrule. In this regard, the ferrule includes a forward portion that defines the plurality of bores for receiving respective end portions of a plurality of optical fibers and a rear portion that defines an opening of a predetermined shape. The multifiber alignment adapter defines a plurality of lengthwise extending passageways for receiving respective ones of the plurality of optical fibers. The multifiber alignment adapter also has a forward end having an exterior shape that corresponds to the predetermined shape of the opening defined by the rear portion of the ferrule.

Abstract: An alignment sleeve for precisely aligning a pair of ferrules, such as a pair of multifiber ferrules, is provided along with an associated assembly method. The alignment sleeve includes a sleeve member defining a lengthwise extending cavity opening through opposed ends thereof. The sleeve member can also define at least one window and, more commonly, a plurality of windows opening into the cavity. The alignment sleeve also includes a guide pin extending lengthwise through the cavity and a guide pin engagement member extending at least partially into the window defined by the sleeve member. The guide pin engagement member is bonded, such as by welding, to the guide pin such that the guide pin is retained in a floating relationship within the sleeve member. The sleeve member can also define an expansion window to accommodate expansion of the guide pin that is creating during welding of the guide pin.

Abstract: A method for providing core protrusion relative to cladding in an optical fiber mounted in a fiber optic connector includes the step of etching the end face of the fiber with a solution which preferentially removes the cladding from around the core of the optical fiber so that the core protrudes beyond the cladding. Additional steps may include fine polishing the end of the core in order to provide a relatively even end on the core and/or irradiating the end of the optical fiber with a laser in order to smooth the end of the core, thereby facilitating contact with the end of the second optical fiber in a fiber optic connector. As a result, according to the present invention a fiber optic connector with a protruding core is also provided. The core protrudes beyond the end of the cladding to improve contact and thus reduce reflectance when mated with a second fiber optic connector.

Abstract: An adapter assembly is provided for removably receiving two optical fiber ferrules of the type with open grooves extending longitudinally rearward of the end face of the ferrule. The assembly comprises a sleeve with an interior surface that defines a passageway therethrough sized for receiving the ends of the ferrules therein. The interior surface also defines two longitudinal grooves opposite each other that open to the passageway. A guide pin is located in each groove such that an exposed portion of the outer surface of the guide pin along the entire length of the guide pin inside the sleeve is exposed to the passageway. The exposed portion are sized and located relative to each other to slide in the ferrule grooves and operatively align the end faces of the ferrules rotationally and laterally relative to each other when the two ferrules are inserted into the sleeve.