Patents by Inventor Karsten Schibsbye

Karsten Schibsbye has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20120261864
    Abstract: A method in which a fibre material is laid on a mould surface resembling a negative image of a fibre reinforced structure to be produced. Layering the fibre material on the mould surface includes laying rovings of the fibre material on the mould surface or on a fibre material already laid on the mould surface and applying an low pressure to a space between the rovings and the mould surface.
    Type: Application
    Filed: April 5, 2012
    Publication date: October 18, 2012
    Inventor: Karsten Schibsbye
  • Publication number: 20120251654
    Abstract: A mould part is provided. The mould part includes a surface with a mould opening, a first arm with a connecting means for connecting a first pulley, the first arm being pivotably attached to a first attachment point of the mould part, a second arm with a connecting means for connecting a second pulley, the second arm being pivotably attached to a second attachment point of the mould part, wherein the second arm is arranged to be locked in at least two different turning positions.
    Type: Application
    Filed: April 4, 2012
    Publication date: October 4, 2012
    Inventor: Karsten Schibsbye
  • Publication number: 20120114781
    Abstract: A method to manufacture a blade, especially to manufacture a blade of a wind turbine is provided. An arrangement including a mould is provided and used to carry layers of blade-components. A dry-powder is applied at least to an inner surface of the mould, before the layers are arranged onto the inner surface of the mould. Thus the mould includes a dry powder-coat as a bottom layer.
    Type: Application
    Filed: October 27, 2011
    Publication date: May 10, 2012
    Inventor: Karsten Schibsbye
  • Publication number: 20120091627
    Abstract: A method for forming a profile for a hollow component is provided. A first composite fibre layer is laid out on a first surface corresponding to a first profile section of the component. A second composite fibre layer is laid out in a second surface corresponding to a second profile section of the component. A collapsed bag is laid out in onto the first composite fibre layer. The bag and the first composite fibre layer are fixed to the first surface. First and second mould elements are coupled such that the first surface and the second surface correspond to the first and second profiles. The bag is inflated such that the first composite fibre layer is pressed to the first surface and the second composite fibre layer is pressed to the second surface so that the first and second layers are coupled to form the profile.
    Type: Application
    Filed: October 6, 2011
    Publication date: April 19, 2012
    Inventor: Karsten Schibsbye
  • Publication number: 20120003101
    Abstract: A method for manufacturing a work piece is provided. The method includes preparing fibreglass in a mould, preparing a closed mould cavity around the fibreglass, flushing the closed mould cavity with an oxygen-free gas, injecting resin in the closed mould cavity, and curing the casted work piece.
    Type: Application
    Filed: June 24, 2011
    Publication date: January 5, 2012
    Inventor: Karsten Schibsbye
  • Publication number: 20110284150
    Abstract: A method of moulding a wind turbine blade in a mould is provided. The method includes applying a film to an inside surface of a mould, assembling component layers for the wind turbine blade on the film, performing curing to harden the component layers, and subsequently removing the cured wind turbine blade from the mould. Also provided is a film suitable for use in a wind turbine blade moulding process and a mould suitable for moulding a wind turbine blade.
    Type: Application
    Filed: April 22, 2011
    Publication date: November 24, 2011
    Inventor: Karsten Schibsbye
  • Publication number: 20110233837
    Abstract: A mandrel for producing a fibre-reinforced composite part, in particular a blade for a wind turbine is disclosed. The mandrel includes an expandable body with an outer surface onto which a fibre material of the fibre-reinforced composite part is layable out. The expandable body is expandable in an expanded state, wherein in the expanded state the outer surface forms an interior shape of the fibre-reinforced composite part to be produced. Moreover, the expandable body is collapsible in a collapsed state.
    Type: Application
    Filed: March 4, 2011
    Publication date: September 29, 2011
    Inventor: Karsten Schibsbye
  • Publication number: 20110183029
    Abstract: A method and an arrangement to improve the production of a blade, preferably to improve the production of a wind turbine blade is provided. A first container includes a resin. The first container is connected with a degas-system, thus the resin is provided to the degas-system. The degas-system is constructed and designed in a way that the amount of gas within the provided resin is reduced. Thus gas-reduced resin is produced, which is mixable with a hardener. The resin-hardener-mixture is applicable for an injection into an enclosed composite structure, which is used to produce the blade.
    Type: Application
    Filed: January 26, 2011
    Publication date: July 28, 2011
    Inventor: Karsten Schibsbye
  • Patent number: 7966726
    Abstract: The present invention relates to a method of manufacturing a blade for a wind turbine, wherein the blade is made in one or more moulds; and wherein the blade has integrally moulded root bushings in the root of the blade for direct or indirect attachment to a hub in a wind turbine. The novel aspect of the invention is that the root bushings (203) in the root (201) of the blade are leveled by shortening of at least one of the root bushings prior to the blade being removed from a supporting mould (205). The invention further relates to a blade made in accordance with the method and a leveling unit (207) for leveling the root of the blade, wherein the leveling unit comprises means for mounting on a mould.
    Type: Grant
    Filed: December 28, 2006
    Date of Patent: June 28, 2011
    Assignee: LM Glasfiber A/S
    Inventor: Karsten Schibsbye
  • Publication number: 20110146896
    Abstract: A mould for building up a blade is described. The mould has an inner surface for supporting a plurality of layers forming the blade. The mould also has at least one inlet for injecting a matrix material which penetrates the layers to build up the blade. The at least one inlet is integrated into the inner surface of the mould.
    Type: Application
    Filed: December 15, 2010
    Publication date: June 23, 2011
    Inventor: Karsten Schibsbye
  • Publication number: 20100326584
    Abstract: A method for producing a composite structure comprising fibre reinforced material by means of vacuum assisted resin transfer moulding is described. The fibre material is impregnated with liquid resin, and the method comprising the steps of: a) providing a forming structure comprising a rigid mould part and a second mould part, b) placing the fibre material in the rigid mould part, c) sealing the second mould part against the rigid mould part to form a mould cavity, d) connecting a source of uncured fluid resin to at least one resin inlet communicating with the mould cavity, e) connecting at least one vacuum outlet communicating with the mould cavity, f) evacuating the interior of the forming structure through the at least one vacuum outlet, g) supplying uncured resin from the source of uncured resin to the mould cavity through the at least one resin inlet so as to fill the mould cavity with resin, and h) curing the resin in order to form the composite structure.
    Type: Application
    Filed: February 18, 2009
    Publication date: December 30, 2010
    Applicant: LM GLASFIBER A/S
    Inventor: Karsten Schibsbye
  • Publication number: 20100201045
    Abstract: The present invention relates to a method for producing a composite structure comprising fibre reinforced material by means of vacuum assisted resin transfer moulding, where fibre material is impregnated with liquid resin. The method comprises an evacuation process of a mould cavity by initially providing an under-pressure in a part of the mould cavity in order to provide a first vacuum front having a first pressure gradient oriented towards a first side of the forming structure, and a second vacuum front with a second pressure gradient oriented towards a second side of the forming structure, and controlling the first vacuum front and the second front to move towards the first side and the second side of the forming structure, respectively.
    Type: Application
    Filed: August 21, 2008
    Publication date: August 12, 2010
    Applicant: LM GLASFIBER A/S
    Inventor: Karsten Schibsbye
  • Publication number: 20090252614
    Abstract: The present invention relates to a method of manufacturing a blade for a wind turbine, wherein the blade is made in one or more moulds; and wherein the blade has integrally moulded root bushings in the root of the blade for direct or indirect attachment to a hub in a wind turbine. The novel aspect of the invention is that the root bushings (203) in the root (201) of the blade are leveled by shortening of at least one of the root bushings prior to the blade being removed from a supporting mould (205). The invention further relates to a blade made in accordance with the method and a leveling unit (207) for leveling the root of the blade, wherein the leveling unit comprises means for mounting on a mould.
    Type: Application
    Filed: December 28, 2006
    Publication date: October 8, 2009
    Applicant: LM GLASFIBER A/S
    Inventor: Karsten Schibsbye
  • Publication number: 20080277834
    Abstract: A mould assembly comprises a first (1) and a second mould part (2) said mould assembly further comprising a hinge mechanism optionally detachably connected to the two mould parts.
    Type: Application
    Filed: November 7, 2006
    Publication date: November 13, 2008
    Inventor: Karsten Schibsbye