Patents by Inventor Katsufumi Abe

Katsufumi Abe has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20120093452
    Abstract: A caged roller bearing includes a plurality of rollers (1) and a roller retaining cage (2) having pockets (3) defined therein at circumferential locations thereof for accommodating the respective rollers (1) therein. A nickel plating layer, which is a plated backing layer (4), is applied to the entire surface of the roller retaining cage (2), and an Ni.PTFE plated layer (5), containing nickel and polytetrafluoroethylene, is applied to the surface of the nickel plating layer.
    Type: Application
    Filed: May 13, 2010
    Publication date: April 19, 2012
    Inventors: Masanori Sato, Katsufumi Abe, Hitoshi Murakami, Hiromitsu Kawai
  • Patent number: 8136420
    Abstract: Provided are a gear in which oil film formation between the tooth surfaces of gears rotating at high speed can be effected to a sufficient degree, in which generation of pitting, abrasion, and scoring is prevented, and which helps to prevent an increase in temperature and wear to achieve an improvement in durability, and a gear drive unit. A multitude of minute concave recesses are provided at random on a tooth surface, and an average area of the recesses is set to a range of 160 to 740 ?m2. Accordingly, the tooth surface can obtain a high oil film forming capacity. Thus, even under a low-viscosity/thin-lubrication condition in which the thickness of the oil film is extremely small, it is possible to achieve a long service life.
    Type: Grant
    Filed: October 23, 2006
    Date of Patent: March 20, 2012
    Assignee: NTN Corporation
    Inventors: Masanori Satou, Yoshiyasu Nakano, Katsufumi Abe
  • Patent number: 8132550
    Abstract: A needle roller bearing (21) as a roller bearing comprises an outer ring (22) formed by connecting a plurality of arc-shaped outer ring members in a circumferential direction, and a plurality of needle rollers (23) arranged along the inner diameter surface of the outer ring (22), and an oil groove (22i) extending in a circumferential direction so as to contain a position opposed to an opening (13e) of an oil path of a housing is formed in the outer diameter surface of the outer ring member.
    Type: Grant
    Filed: August 30, 2007
    Date of Patent: March 13, 2012
    Assignees: NTN Corporation, Honda Motor Co., Ltd.
    Inventors: Shinji Oishi, Akihiko Katayama, Yugo Yoshimura, Katsufumi Abe, Hiroki Tsuchiyama, Noriaki Fujii, Tomoya Fujimoto, Keiko Yoshida, Kiminori Komura, Kazuto Abe
  • Patent number: 8100027
    Abstract: The invention aims to improve not only the resistance to abrasion and scoring, but also the fatigue strength against pitting and chipping, without increasing the number of steps of the manufacturing process. The tooth face 2 of the gear is smoothed by gyro polishing. In the thus smoothed tooth face 2, a multitude of microscopic recesses 3 are randomly formed by liquid honing in which microscopic hard particles are collided with the tooth surface together with liquid. By the liquid honing, a large compressive residual stress is produced on the tooth face 2. This improves not only the resistance to abrasion and scoring, but also the fatigue strength against pitting and chipping, without increasing the number of steps of the manufacturing process.
    Type: Grant
    Filed: November 21, 2008
    Date of Patent: January 24, 2012
    Assignee: NTN Corporation
    Inventors: Masanori Sato, Katsufumi Abe
  • Publication number: 20120008893
    Abstract: A positioning protrusion 14 is provided in a center of an outer diameter surface of a halved outer ring 11a in both circumferential and axial directions. The positioning protrusion 14 is configured to engage with a housing, which is placed on an outer diameter side of the halved outer ring, to position the halved outer ring 11a with respect to the housing. A protruding portion 17a and a recessed portion 17b are provided in each abutting portions 16a, 16b where a pair of the halved outer rings 11a abut on each other when fitted on a rotary shaft that is supported by a roller bearing. The protruding portion 17a and the recessed portion 17b are configured to mesh with each other to restrict axial movement of both halved outer rings 11a. The protruding portion 17a and the recessed portion 17b are point-symmetric with respect to a center 20 of the positioning protrusion 14.
    Type: Application
    Filed: February 18, 2010
    Publication date: January 12, 2012
    Applicant: NTN CORPORATION
    Inventors: Shinji Oishi, Yugo Yoshimura, Katsufumi Abe
  • Patent number: 8024989
    Abstract: Provided are a gear and a gear drive unit which allow oil film formation to a sufficient degree between tooth surfaces of gears rotating at high-speed and which help to prevent generation of pitting, abrasion, and prevent scoring, temperature rise, and wear to thereby achieve an improvement in terms of durability. A tooth surface is provided with a multitude of minute recesses arranged at random, in which an axial surface roughness parameter Ryni of the surface thus provided with the recesses is set to a range: 0.8 ?m?Ryni?2.3 ?m. As a result, the tooth surface is endowed with a high oil film formation performance, and it is possible to attain a long service life even under a low-viscosity/thin-lubrication condition in which the oil film is extremely thin.
    Type: Grant
    Filed: September 29, 2006
    Date of Patent: September 27, 2011
    Assignee: NTN Corporation
    Inventors: Masanori Satou, Yoshiyasu Nakano, Katsufumi Abe
  • Publication number: 20110132304
    Abstract: A cam follower for a rocker arm includes a cylindrical outer ring (11) having an outer circumference surface abutting on a cam, a support shaft (6) to support the outer ring (11), a plurality of rollers (12) arranged in an annular region between the support shaft (6) and the outer ring (11), and a side plate (16) composed of a ring-shaped disk penetrated by the support shaft (6), opposed to an end face (15) of the roller (12), and having an outer diameter Ds smaller than an inner diameter Dr of the outer ring (11), in which the side plate (16) is arranged at each end of the roller (12), and a relationship Lr<Lk+2t is satisfied in which Lk represents a shaft length of the roller (12), Lr represents a shaft length of the outer ring (11), and t represents a thickness of the side plate (16).
    Type: Application
    Filed: July 22, 2009
    Publication date: June 9, 2011
    Applicant: NTN CORPORATION
    Inventors: Akihiko Katayama, Katsufumi Abe, Hisataka Hasegawa, Masara Kuroda
  • Publication number: 20110088506
    Abstract: A pump tappet (21) transmits a rotation movement of a cam shaft (12) provided with a cam (12a) to a pump plunger (13) as a reciprocation linear movement, and performs a reciprocation linear movement together with the pump plunger (13). The pump tappet (21) includes a shaft (22), a roller bearing (31) arranged on an outer diameter side of the shaft (22) and rotatably supported on the shaft (22), and a case (23) to house the shaft (22) and the roller bearing (31). The roller bearing (31) includes an outer ring (32) abutting on the cam (12a), a plurality of rollers (33) arranged between the outer ring (32) and the shaft (22), and a retainer (34) to retain the plurality of rollers (33).
    Type: Application
    Filed: April 28, 2009
    Publication date: April 21, 2011
    Applicant: NTN Corporation
    Inventors: Shinji Oishi, Masahiko Kataoka, Katsufumi Abe
  • Patent number: 7896557
    Abstract: A needle roller bearing comprises an outer ring having a split part in a circumferential direction, a plurality of rollers which can roll along an inner diameter surface of the outer ring, and a cage holding the plurality of rollers. The outer ring has an engaging click protruding inward along a diameter at a width-direction end thereof to prevent the cage from moving in an axial direction.
    Type: Grant
    Filed: March 13, 2006
    Date of Patent: March 1, 2011
    Assignees: NTN Corporation, Honda Motor Co., Ltd.
    Inventors: Yoshiyasu Nakano, Shinji Oishi, Katsufumi Abe, Yugo Yoshimura, Noriaki Fujii, Keiko Yoshida
  • Patent number: 7896556
    Abstract: A needle roller bearing comprises an outer ring having a plurality of outer ring members split by split lines extending in an axial direction of the bearing, a plurality of needle rollers arranged on an orbit surface of said outer ring so that they can roll thereon, and a cage holding the needle rollers at intervals. The outer ring member has a projection serving as a positioning engaging part which engages with a housing for positioning, and an engaging click protruding from an axial end of the outer ring member inward along a diameter to prevent the cage from moving in an axial direction, in positions shifted from its circumferential center.
    Type: Grant
    Filed: March 13, 2006
    Date of Patent: March 1, 2011
    Assignees: NTN Corporation, Honda Motor Co., Ltd.
    Inventors: Yoshiyasu Nakano, Shinji Oishi, Katsufumi Abe, Akihiko Katayama, Yugo Yoshimura, Noriaki Fujii, Keiko Yoshida
  • Publication number: 20100300229
    Abstract: The invention aims to improve not only the resistance to abrasion and scoring, but also the fatigue strength against pitting and chipping, without increasing the number of steps of the manufacturing process. The tooth face 2 of the gear is smoothed by gyro polishing. In the thus smoothed tooth face 2, a multitude of microscopic recesses 3 are randomly formed by liquid honing in which microscopic hard particles are collided with the tooth surface together with liquid. By the liquid honing, a large compressive residual stress is produced on the tooth face 2. This improves not only the resistance to abrasion and scoring, but also the fatigue strength against pitting and chipping, without increasing the number of steps of the manufacturing process.
    Type: Application
    Filed: November 21, 2008
    Publication date: December 2, 2010
    Inventors: Masanori Sato, Katsufumi Abe
  • Publication number: 20100278472
    Abstract: A roller bearing retainer 33 includes a plurality of column parts 15 each containing a column center part 16, a pair of column end parts 17, and a pair of column sloped parts 18 positioned between the column center part 16 and each of the pair of column end parts 17, and a pair of annular ring parts 14 connected to longitudinal one side and the other side ends of the plurality of column parts 15, and having a flange part 19 extending from a position connected to the column part 15 toward the radial inner side.
    Type: Application
    Filed: December 2, 2008
    Publication date: November 4, 2010
    Inventors: Shinji Oishi, Katsufumi Abe, Yugo Yoshimura
  • Publication number: 20100278471
    Abstract: A roller bearing retainer (13) includes a pair of annular ring parts (14) and a plurality of column parts (15) each including a column center part (16) provided in an axial center region so as to be positioned relatively on the radial inner side, a pair of column end parts (17) provided in axial end regions so as to be positioned relatively on the radial outer side, and a pair of column sloped parts (18) positioned between the column center part (16) and the pair of column end parts (17), and connecting the pair of ring parts to each other. A thickness of each part of the column center part, the pair of column end parts, and the pair of column sloped parts is smaller than a thickness of a boundary part between the adjacent parts.
    Type: Application
    Filed: December 19, 2008
    Publication date: November 4, 2010
    Inventors: Shinji Oishi, Yugo Yoshimura, Katsufumi Abe
  • Publication number: 20100195945
    Abstract: A needle roller bearing (11) includes an outer ring (12) having a first outer ring member (13) having a center angle larger than 180° and a second outer ring member (14) having a center angle smaller than 180°, needle rollers (15), and a retainer (16) having a pair of ring sections and a plurality of column sections (17c) (18c) arranged between the pair of ring sections, and d<X<D and a formula (1) below are satisfied in which reference D represents an inner diameter dimension of the outer ring (12), reference r represents a radius of the needle roller (15), reference d represents an outer diameter dimension of the retainer (16), and reference X represents a length of a line segment l1 connecting circumferential ends of an inner diameter surface of the first outer ring member (13), and when a line l2 passing through the center of the outer ring (12) and parallel to the line segment l1 passes through the column section (17c), reference ? represents an angle formed between the line l2 and a line l3 connec
    Type: Application
    Filed: June 3, 2008
    Publication date: August 5, 2010
    Inventors: Katsufumi Abe, Akihiko Katayama
  • Publication number: 20100071495
    Abstract: Provided are a gear in which oil film formation between the tooth surfaces of gears rotating at high speed can be effected to a sufficient degree, in which generation of pitting, abrasion, and scoring is prevented, and which helps to prevent an increase in temperature and wear to achieve an improvement in durability, and a gear drive unit. A multitude of minute concave recesses are provided at random on a tooth surface, and an average area of the recesses is set to a range of 160 to 740 ?m2. Accordingly, the tooth surface can obtain a high oil film forming capacity. Thus, even under a low-viscosity/thin-lubrication condition in which the thickness of the oil film is extremely small, it is possible to achieve a long service life.
    Type: Application
    Filed: October 23, 2006
    Publication date: March 25, 2010
    Applicant: NTN CORPORATION
    Inventors: Masanori Satou, Yoshiyasu Nakano, Katsufumi Abe
  • Publication number: 20100065010
    Abstract: A needle roller bearing (21) as a roller bearing comprises an outer ring (22) having a plurality of outer ring members (22a) and (22b) split by a split line extending in the axial direction of the bearing, and a plurality of needle rollers (23) arranged along the track surface of the outer ring (22). The outer ring member (22a) is in the form of a semicircular shape having a center angle of 180° and has an engagement click (22c) bent from one circumferential side end to the radial outer side. The two outer ring members (22a) and (22b) are connected in the circumferential direction to form the annular outer ring (22).
    Type: Application
    Filed: August 30, 2007
    Publication date: March 18, 2010
    Inventor: Katsufumi Abe
  • Publication number: 20100058750
    Abstract: A thrust roller bearing includes a plurality of rollers, a retainer, an annular first track ring having a track surface, an outer periphery flange part, and a first claw part, and an annular second track ring having a track surface, an inner periphery flange part, and a second claw part. Bearing internal gaps to allow the eccentric rotation of the first track ring and the second track ring are provided between the outer periphery flange part and an outer edge part of the retainer, and between the inner periphery flange part and an inner edge part of the retainer. In addition, at least one of the first and second claw parts is a projection part formed by a bending process. Furthermore, an edge part of the retainer opposed to the projection part has a first slope part formed at a corner part on the side opposed to the track surface, and a second slope part having a radial length relatively shorter than that of the first slope part, and formed at a corner part on the opposite side in a thickness direction.
    Type: Application
    Filed: December 20, 2007
    Publication date: March 11, 2010
    Inventors: Rino Fukami, Kazuyuki Yamamoto, Katsufumi Abe
  • Publication number: 20100012059
    Abstract: A roller bearing includes an outer ring formed by connecting a plurality of arc-shaped outer ring members in a circumferential direction and a plurality of rollers arranged along an inner diameter surface of the outer ring. A slope surface (22i) is provided at one or each circumferential end on an inner diameter surface of the outer ring member (22a), and a contour line of the slope surface (22i) is along a direction perpendicular to a revolution direction of the roller.
    Type: Application
    Filed: August 30, 2007
    Publication date: January 21, 2010
    Inventors: Katsufumi Abe, Hiroki Tsuchiyama, Shinji Oishi, Noriaki Fujii, Tomoya Fujimoto, Keiko Yoshida, Kazuto Abe, Kiminori Komura
  • Publication number: 20100000356
    Abstract: Provided are a gear and a gear drive unit which allow oil film formation to a sufficient degree between tooth surfaces of gears rotating at high-speed and which help to prevent generation of pitting, abrasion, and prevent scoring, temperature rise, and wear to thereby achieve an improvement in terms of durability. A tooth surface is provided with a multitude of minute recesses arranged at random, in which an axial surface roughness parameter Ryni of the surface thus provided with the recesses is set to a range: 0.8 ?m?Ryni?2.3 ?m. As a result, the tooth surface is endowed with a high oil film formation performance, and it is possible to attain a long service life even under a low-viscosity/thin-lubrication condition in which the oil film is extremely thin.
    Type: Application
    Filed: September 29, 2006
    Publication date: January 7, 2010
    Applicant: NTN CORPORATION
    Inventors: Masanori Satou, Yoshiyasu Nakano, Katsufumi abe
  • Patent number: 7617677
    Abstract: A stator unit for a torque converter includes a stator, a one-way clutch mounted radially inside the stator, and thrust bearings provided on both axial sides of the one-way clutch. The one-way clutch includes an outer ring having a peripheral wall and side walls extending radially inwardly from the respective side edges of the peripheral wall and each having a flange formed at the radially inner edge thereof, an inner ring which is in sliding contact with the flanges, and sprags disposed between the inner surface of the peripheral wall and the outer surface of the inner ring. Each of the thrust bearings has a stake which is pressed into one of engaging steps formed in the radially inner surface of the stator until the bearing ring of the thrust bearing is pressed against one of the side walls and one of axial end surfaces of the inner ring, thereby retaining the component parts so as to be inseparable from the stator.
    Type: Grant
    Filed: March 21, 2007
    Date of Patent: November 17, 2009
    Assignee: NTN Corporation
    Inventors: Hideki Akamatsu, Takahide Saito, Yasumasa Hibi, Takashi Hattori, Katsufumi Abe