Patents by Inventor Katsushige Yamada

Katsushige Yamada has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20190055614
    Abstract: A novel fungus belongs to the genus Trichoderma whose cellulase can be used to hydrolyze cellulose-based biomass without degradation of xylan contained in the biomass into xylose, and a method produces glucose and xylo-oligosaccharides from a cellulose containing biomass using it. The fungus belonging to the genus Trichoderma includes N- and C-terminal domains of the ?-xylosidase 1 (BXL1) gene, but lacks the Fn3-like domain of the gene due to its disruption. The use of this fungus belonging to the genus Trichoderma results in deletion of ?-xylosidase activity and increase in ?-glucosidase activity. Thus, in hydrolysis of cellulose contained in biomass, xylan contained in the biomass is not degraded into xylose, which enables efficient production of glucose and xylo-oligosaccharides.
    Type: Application
    Filed: March 30, 2017
    Publication date: February 21, 2019
    Inventors: Koji Kobayashi, Shingo Hiramatsu, Katsushige Yamada
  • Patent number: 10196352
    Abstract: A method for selective production of ?-caprolactam, wherein a substance inducible from a biomass resource is used as a material; the reaction process is short; ammonium sulfate is not produced as a by-product; and production of by-products is suppressed; is disclosed. The method for producing ?-caprolactam comprises the step of reacting a particular compound inducible from a biomass resource, such as ?-hydromuconic acid, 3-hydroxyadipic acid, or 3-hydroxyadipic acid-3,6-lactone, or a salt thereof with hydrogen or ammonia.
    Type: Grant
    Filed: October 27, 2015
    Date of Patent: February 5, 2019
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Masateru Ito, Daijiro Tsukamoto, Kenji Kawamura, Kohei Yamashita, Masato Akahira, Katsushige Yamada, Koji Yamauchi
  • Patent number: 10179924
    Abstract: A method of producing a sugar liquid includes hydrolyzing with a filamentous fungus-derived cellulase a product obtained by adding a water-soluble inorganic salt(s) to a pretreated product of cellulose to a final concentration of 5 to 35 g/L; and subjecting the hydrolysate to solid-liquid separation and filtering the obtained solution component through an ultrafiltration membrane to recover the filamentous fungus-derived cellulase as a non-permeate and to obtain a sugar liquid as a permeate.
    Type: Grant
    Filed: March 28, 2012
    Date of Patent: January 15, 2019
    Assignee: Toray Industries, Inc.
    Inventors: Hiroyuki Kurihara, Junpei Kishimoto, Katsushige Yamada
  • Publication number: 20180355385
    Abstract: A method of producing 3-oxoadipic acid from an aliphatic compound easily utilizable by a microorganism, such as a saccharide, by utilization of a metabolic pathway of the microorganism is disclosed.
    Type: Application
    Filed: December 9, 2016
    Publication date: December 13, 2018
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Kyohei ISOBE, Kenji KAWAMURA, Masateru ITO, Katsushige YAMADA
  • Patent number: 10125075
    Abstract: A method for producing highly pure p-toluic acid by a simple solid-liquid separation operation using as a raw material a substance inducible from a biomass resource and suitable for fermentation production by a microorganism is disclosed. The method for producing p-toluic acid includes: a dehydration reaction step of dehydrating Compound(s) (1)-(4), which are substances inducible from biomass resources and suitable for fermentation production by microorganisms; and a solid-liquid separation step of recovering a solid produced by this dehydration reaction by a simple solid-liquid separation operation.
    Type: Grant
    Filed: February 22, 2016
    Date of Patent: November 13, 2018
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Daijiro Tsukamoto, Satoshi Sakami, Katsushige Yamada, Tetsu Yonehara
  • Patent number: 10093747
    Abstract: A method of producing a sugar liquid using a cellulose-containing biomass as a raw material includes (a) hydrolyzing a cellulose-containing biomass to produce an aqueous sugar solution and (b) filtering the obtained aqueous sugar solution through a reverse osmosis membrane to collect a purified sugar liquid from a feed side, while removing fermentation-inhibiting substances from a permeate side.
    Type: Grant
    Filed: May 28, 2014
    Date of Patent: October 9, 2018
    Assignee: Toray Industries, Inc.
    Inventors: Hiroyuki Kurihara, Atsushi Minamino, Masateru Ito, Hideki Sawai, Masayuki Hanakawa, Shin-ichi Minegishi, Katsushige Yamada
  • Patent number: 10093948
    Abstract: A method of producing alcohol from cellulose-containing biomass includes steps (1) to (8): step (1): pretreating a cellulose-containing biomass; step (2): saccharifying the pretreated cellulose-containing biomass obtained in step (1) with a saccharification enzyme; step (3): removing a saccharification residual solid from a saccharification treated product obtained in step (2); step (4): culturing an alcohol fermentation microorganism with an aqueous sugar solution obtained in step (3) as a fermentation raw material; step (5): removing the alcohol fermentation microorganism from a culture liquid containing the alcohol fermentation microorganism obtained in step (4); step (6): distilling the alcohol fermentation liquid obtained in step (5) to recover alcohol; step (7): passing and filtering a distillation residual liquid obtained in step (6) through a reverse osmosis membrane; and step (8): performing treatment of discharging a retentate obtained in step (7).
    Type: Grant
    Filed: July 10, 2014
    Date of Patent: October 9, 2018
    Assignee: Toray Industries, Inc.
    Inventors: Takashi Mimitsuka, Katsushige Yamada, Kenji Sawai, Koji Kobayashi
  • Patent number: 10087469
    Abstract: A method of producing a sugar solution includes a pretreatment step of treating cellulosic biomass with a treatment agent containing ammonia to obtain an ammonia-treated product, an ammonia-treated sugar solution preparation step of enzymatically saccharifying the ammonia-treated product to obtain an ammonia-treated sugar solution, and a purified sugar solution preparation step of removing coumaramide and/or ferulamide in the ammonia-treated sugar solution by purification to obtain a purified sugar solution having a concentration of coumaramide and/or ferulamide of 10 to 1,100 ppm.
    Type: Grant
    Filed: February 12, 2013
    Date of Patent: October 2, 2018
    Assignee: Toray Industries, Inc.
    Inventors: Masahiro Niwa, Sho Shindo, Takanori Nishida, Junpei Kishimoto, Atsushi Minamino, Hiroyuki Kurihara, Katsushige Yamada
  • Publication number: 20180265445
    Abstract: A method for producing highly pure p-toluic acid by a simple solid-liquid separation operation using as a raw material a substance inducible from a biomass resource and suitable for fermentation production by a microorganism is disclosed. The method for producing p-toluic acid includes: a dehydration reaction step of dehydrating Compound(s) (1)-(4), which are substances inducible from biomass resources and suitable for fermentation production by microorganisms; and a solid-liquid separation step of recovering a solid produced by this dehydration reaction by a simple solid-liquid separation operation.
    Type: Application
    Filed: February 22, 2016
    Publication date: September 20, 2018
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Daijiro TSUKAMOTO, Satoshi SAKAMI, Katsushige YAMADA, Tetsu YONEHARA
  • Patent number: 10072117
    Abstract: A method of producing lactic acid includes removing glycerol from an aqueous lactic acid solution containing glycerol as an impurity using an ion-exchange resin. The lactic acid can be separated simply and at low cost from an aqueous lactic acid solution containing glycerol as an impurity.
    Type: Grant
    Filed: May 21, 2013
    Date of Patent: September 11, 2018
    Assignee: Toray Industries, Inc.
    Inventors: Kenji Kawamura, Masateru Ito, Katsushige Yamada
  • Patent number: 10072275
    Abstract: A method of producing 2,3-butanediol includes the steps of: culturing a microorganism belonging to the genus Zymobacter in a fermentation feedstock containing a carbon source (Step A); and purifying 2,3-butanediol from culture liquid obtained in this step (Step B). In this method, the carbon source contains pentose, and the microorganism belonging to the genus Zymobacter has a capacity to metabolize pentose.
    Type: Grant
    Filed: November 19, 2014
    Date of Patent: September 11, 2018
    Assignee: Toray Industries, Inc.
    Inventors: Kyohei Isobe, Kenji Sawai, Kenji Kawamura, Katsushige Yamada, Hideshi Yanase
  • Publication number: 20180237389
    Abstract: A method of producing ?-caprolactam from 3-oxoadipic acid includes: step 1 of mixing at least one selected from the group consisting of 3-oxoadipic acid and salts thereof with a catalyst and a solvent in the presence of hydrogen to produce 3-hydroxyadipic acid; and step 2 of reacting the 3-hydroxyadipic acid which is a product of step 1, a salt or carboxylic acid derivative thereof, or a mixture of these with hydrogen and ammonia.
    Type: Application
    Filed: September 8, 2016
    Publication date: August 23, 2018
    Inventors: Daijiro Tsukamoto, Masateru Ito, Katsushige Yamada, Kohei Yamashita, Masato Akahira, Koji Yamauchi
  • Publication number: 20180237805
    Abstract: A sugar liquid or solid sugar is derived from cellulose-containing biomass or blackstrap molasses, wherein content of one or more free amino acids selected from the group consisting of serine, threonine, asparagine, aspartic acid, glutamine, glutamic acid, proline, phenyl alanine, lysine, and histidine, which are impurities, is below the limit of detection.
    Type: Application
    Filed: April 17, 2018
    Publication date: August 23, 2018
    Inventors: Hiroyuki Kurihara, Hiroko Ishizuka, Katsushige Yamada
  • Publication number: 20180223318
    Abstract: A method of producing ?-hydromuconic acid using a metabolic pathway of a microorganism is disclosed. The method of producing ?-hydromuconic acid includes the step of culturing at least one type of microorganism having a capacity to produce ?-hydromuconic acid, selected from the group consisting of microorganisms belonging to the genus Escherichia, microorganisms belonging to the genus Pseudomonas, microorganisms belonging to the genus Hafnia, microorganisms belonging to the genus Bacillus, microorganisms belonging to the genus Cupriavidus, microorganisms belonging to the genus Acinetobacter, microorganisms belonging to the genus Alcaligenes, microorganisms belonging to the genus Delftia, and microorganisms belonging to the genus Shimwellia.
    Type: Application
    Filed: June 9, 2016
    Publication date: August 9, 2018
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Kyohei ISOBE, Kenji KAWAMURA, Masateru ITO, Katsushige YAMADA
  • Patent number: 10041100
    Abstract: A method of producing sugar solution by repeating a sugar solution production process includes steps (1) to (3), wherein a wash solution obtained in step (4) of washing a separation membrane after step (3) is used for step (1) of subsequent sugar solution production processes: step (1): preparing slurry of pretreated cellulose-containing biomass; step (2): hydrolyzing the slurry of pretreated cellulose-containing biomass in step (1) using cellulase from filamentous fungi; and step (3): subjecting the hydrolyzate of step (2) to solid-liquid separation into a solution component and a hydrolysis residue, filtering the solution component through an ultrafiltration membrane and recovering the cellulase from filamentous fungi as a non-permeate, and recovering the sugar solution as a permeate.
    Type: Grant
    Filed: March 3, 2014
    Date of Patent: August 7, 2018
    Assignee: Toray Industries, Inc.
    Inventors: Chiaki Yamada, Hiroyuki Kurihara, Katsushige Yamada
  • Publication number: 20180142271
    Abstract: A novel method of producing 3-hydroxyadipic acid using a metabolic pathway of a microorganism is disclosed.
    Type: Application
    Filed: June 9, 2016
    Publication date: May 24, 2018
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Kyohei ISOBE, Kenji KAWAMURA, Masateru ITO, Katsushige YAMADA
  • Patent number: 9976160
    Abstract: A method of producing a sugar liquid from biomass includes decomposing a fermentation inhibitor contained in a sugar aqueous solution obtained from biomass with a microorganism incapable of utilizing glucose and/or xylose or a crude enzyme derived from the microorganism, wherein the fermentation inhibitor includes one or more compounds selected from the group consisting of courmaric acid, coumaramide, ferulic acid, ferulamide, vanillin, vanillic acid, acetovanillone, furfural, and 3-hydroxymethylfurfural.
    Type: Grant
    Filed: July 8, 2014
    Date of Patent: May 22, 2018
    Assignee: Toray Industries, Inc.
    Inventors: Hiroyuki Kurihara, Hiroko Ishizuka, Katsushige Yamada
  • Patent number: 9963728
    Abstract: A method of producing a filter aid includes: (A) obtaining a pretreated biomass by pulverization treatment and/or thermochemical treatment of a cellulose-containing biomass; (B) treating the pretreated biomass obtained in (A) with cellulase to obtain a cellulase-treated product; and (C) obtaining a solid content of the cellulase-treated product of (B).
    Type: Grant
    Filed: July 27, 2012
    Date of Patent: May 8, 2018
    Assignee: Toray Industries, Inc.
    Inventors: Atsushi Minamino, Hiroyuki Kurihara, Katsushige Yamada, Junpei Kishimoto
  • Patent number: 9951393
    Abstract: A method of producing a sugar liquid includes filtering a cellulose-derived sugar liquid through one or more separation membranes selected from the group consisting of an ultrafiltration membrane, a nanofiltration membrane and a reverse osmosis membrane and washing the separation membrane(s) after filtration with washing water containing an alkaline substance and an aromatic compound at 10° C. or more and less than 50° C.
    Type: Grant
    Filed: August 8, 2013
    Date of Patent: April 24, 2018
    Assignee: Toray Industries, Inc.
    Inventors: Jumpei Kishimoto, Hiroyuki Kurihara, Atsushi Minamino, Katsushige Yamada
  • Patent number: 9926613
    Abstract: A method of producing a sugar liquid includes filtering a sugar liquid through a nanofiltration membrane and collecting a sugar liquid from the feed side, wherein a sugar liquid containing an organic liquid compound having a relative dielectric constant of not less than 17 at 25° C. is filtered through the nanofiltration membrane.
    Type: Grant
    Filed: April 25, 2013
    Date of Patent: March 27, 2018
    Assignee: Toray Industries, Inc.
    Inventors: Junpei Kishimoto, Hiroyuki Kurihara, Atsushi Minamino, Katsushige Yamada