Patents by Inventor Kazuhiko Baba

Kazuhiko Baba has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10056795
    Abstract: Provided is an interior permanent magnet motor including: a stator; and a rotor, the rotor including separated permanent magnets for one magnetic pole, in which: a rotor core includes the same number of separated magnet insertion holes as that of the plurality of permanent magnets for one magnetic pole; bridges are formed between respective adjacent ones of the magnet insertion holes in each magnetic pole; each of the bridges includes a pair of parallel linear portions and two pairs of curved portions; under a state in which the permanent magnets are inserted into the magnet insertion holes, the pair of linear portions are in contact with edge surfaces of the permanent magnets; the pair of curved portions are connected to ends of the linear portions; and an interval between the pair of curved portions becomes larger as the interval becomes away from the linear portions.
    Type: Grant
    Filed: December 4, 2014
    Date of Patent: August 21, 2018
    Assignee: Mitsubishi Electric Corporation
    Inventors: Naohiro Oketani, Kazuhiko Baba
  • Publication number: 20180212483
    Abstract: A motor rotor includes: a shaft; a smaller-radius iron core fixedly attached to an outer peripheral surface of the shaft; a larger-radius iron core disposed spaced apart from the smaller-radius iron core in a radial direction perpendicular to an axis of the shaft, which is formed in a ring shape in cross section by a combination of a plurality of iron core blocks, and disposed to share a common axis with the smaller-radius iron core; and an insulating resin portion used to fix the smaller-radius iron core and the larger-radius iron core. The larger-radius iron core and the smaller-radius iron core are formed of their respective different materials. The material forming the larger-radius iron core has an iron loss less than an iron loss of the material forming the smaller-radius iron core.
    Type: Application
    Filed: August 5, 2015
    Publication date: July 26, 2018
    Applicant: Mitsubishi Electric Corporation
    Inventors: Kazuhiko BABA, Koji YABE, Hiroshi YAMANAKA, Hironori YABUUCHI
  • Patent number: 10027192
    Abstract: An interior permanent magnet motor includes: a rotator; a stator; a permanent magnet inserted into a magnet accommodating hole; and a slit formed on a radially outer side of the magnet accommodating hole. A space portion is ensured between a radially outer surface of the permanent magnet and a rotator core in each region opposed to the slit. The permanent magnet is apart from the rotator core via the space portion in the each region opposed to the slit.
    Type: Grant
    Filed: June 12, 2013
    Date of Patent: July 17, 2018
    Assignee: Mitsubishi Electric Corporation
    Inventors: Kazuhiko Baba, Koji Yabe, Masahiro Nigo, Tomoaki Oikawa
  • Patent number: 10020699
    Abstract: In an interior permanent magnet motor, a plurality of slits are formed between a rotor outer peripheral surface of a rotor and a radially-outer insertion hole contour surface of a magnet insertion hole. Assuming that a total area of the plurality of slits per magnetic pole is represented by Ss, and an area of a region in a rotor core on a radially outer side with respect to the corresponding one magnet insertion hole is represented by Si, the plurality of slits are formed so as to satisfy a relationship of 0.35?Ss/Si?0.5.
    Type: Grant
    Filed: September 25, 2013
    Date of Patent: July 10, 2018
    Assignee: Mitsubishi Electric Corporation
    Inventors: Atsushi Ishikawa, Masahiro Nigo, Kazuchika Tsuchida, Kazuhiko Baba
  • Patent number: 10008893
    Abstract: In an interior permanent magnet motor, each of permanent magnets has a radially-inner magnet contour surface, a radially-outer magnet contour surface, and a pair of side-end magnet contour surfaces. Each of magnet insertion holes has a radially-inner insertion hole contour surface, a radially-outer insertion hole contour surface, and a pair of side-end insertion hole contour surfaces. The radially-outer magnet contour surface and the radially-outer insertion hole contour surface are each formed by a first arc surface. The radially-inner magnet contour surface and the radially-inner insertion hole contour surface are each formed by a second arc surface and at least one straight surface configured to suppress movement of the permanent magnet along the magnet insertion hole having an arc shape.
    Type: Grant
    Filed: August 26, 2014
    Date of Patent: June 26, 2018
    Assignee: Mitsubishi Electric Corporation
    Inventors: Masahiro Nigo, Kazuchika Tsuchida, Kazuhiko Baba
  • Patent number: 9929610
    Abstract: A permanent magnet embedded electric motor includes a slit and a flux barrier. A hole defining portion of a magnet insertion hole includes an extended portion. The extended portion projects toward an interpolar core portion in a rotor core in an area positioned further on an outer side of a circumferential direction with respect to a width-direction end surface of a permanent magnet. (Lb) is larger than (La), and (Lc) is smaller than (Ld), where the (La) represents a distance between the slit and the core outer peripheral surface; the (Lb) represents a distance between the slit and an outer peripheral-side surface of the permanent magnet; the (Lc) represents a shortest distance between the extended portion and the interpolar core portion; and the (Ld) represents a thickness of the permanent magnet.
    Type: Grant
    Filed: October 29, 2013
    Date of Patent: March 27, 2018
    Assignee: Mitsubishi Electric Corporation
    Inventors: Masahiro Nigo, Naohiro Oketani, Koji Yabe, Kazuhiko Baba
  • Patent number: 9923493
    Abstract: A drive circuit for a synchronous motor including a rotor having ten magnetic poles formed by a permanent magnet, and a stator in which a winding is wound in a concentrated manner around nine teeth facing the rotor, the drive circuit including: an inverter including a plurality of switching elements in bridge connection; and a control unit that controls the inverter in such a manner that a square-wave-shaped current flows to the winding, wherein the control unit operates in such a manner that an energization phase at which to pass the square-wave-shaped current falls within a range of electric angles of ?10° to +5° from an energization phase at which the current is minimum when a target torque of the synchronous motor is generated.
    Type: Grant
    Filed: January 9, 2014
    Date of Patent: March 20, 2018
    Assignee: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Atsushi Matsuoka, Kazuhiko Baba, Hiroyuki Ishii
  • Publication number: 20180062460
    Abstract: A permanent-magnet-embedded electric motor includes a stator core including a yoke and a plurality of teeth, a rotor core including a plurality of magnet insertion holes, and a plurality of permanent magnets respectively inserted into the magnet insertion holes, each being arranged with a lateral direction set in a radial direction of the rotor core and with a longitudinal direction set in a direction orthogonal to the radial direction. When a width of base sections of the teeth is represented as S1, a width of a distal end sections of the teeth is represented as S2, a width of the permanent magnets in the longitudinal direction is represented as R1, and a width of the magnet insertion holes in an extension direction thereof is represented as R2, relations of S1?R1<S2 and S1?R2?R1 are satisfied.
    Type: Application
    Filed: March 18, 2015
    Publication date: March 1, 2018
    Inventors: Kazuhiko BABA, Naohiro OKETANI, Koji YABE
  • Patent number: 9899897
    Abstract: A permanent magnet buried type electric motor includes a rotator having a rotator core and a stator. The rotator core includes: a plurality of magnet accommodating holes formed as many as the number of poles; a plurality of permanent magnets; air holes through which a coolant and a refrigerant oil pass; and a fastening hole. The magnet accommodating hole is formed into a shape that projects toward a radially inner side and is recessed toward a radially outer side. The air hole portions and the fastening holes are arranged so as to be alternately positioned. The air hole portion is formed into such a shape that includes a portion extending in an arc shape along an outer peripheral surface of a rotary shaft in a circumferential direction of the rotator core so that an area of the air hole portion is larger than an area of the fastening hole.
    Type: Grant
    Filed: December 21, 2012
    Date of Patent: February 20, 2018
    Assignee: Mitsubishi Electric Corporation
    Inventors: Kazuhiko Baba, Masahiro Nigo, Kazuchika Tsuchida
  • Publication number: 20180048209
    Abstract: A permanent-magnet-embedded electric motor for a compressor includes a stator core and a rotor. The rotor includes a rotor core including a plurality of magnet insertion holes, and an end plate disposed on an end portion of the rotor core in an axial direction of the rotor core. An outer diameter of the end plate is equal to an outer diameter of the rotor core. The end plate is formed of a magnetic material that is more ferromagnetic than a magnetic material of the rotor core. A plurality of through-holes each communicating with corresponding one of the magnet insertion holes are formed in the end plate, the through-holes extending in the axial direction of the rotor.
    Type: Application
    Filed: June 17, 2015
    Publication date: February 15, 2018
    Inventor: Kazuhiko BABA
  • Patent number: 9876449
    Abstract: A drive circuit for a synchronous motor including a rotor having ten magnetic poles formed by a permanent magnet, and a stator in which a winding is wound in a concentrated manner around nine teeth facing the rotor, the drive circuit including: an inverter including a plurality of switching elements in bridge connection; and a control unit that controls the inverter in such a manner that a square-wave-shaped current flows to the winding, wherein the control unit operates in such a manner that an energization phase at which to pass the square-wave-shaped current falls within a range of electric angles of ?10° to +5° from an energization phase at which the current is minimum when a target torque of the synchronous motor is generated.
    Type: Grant
    Filed: January 9, 2014
    Date of Patent: January 23, 2018
    Assignee: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Atsushi Matsuoka, Kazuhiko Baba, Hiroyuki Ishii
  • Patent number: 9876402
    Abstract: An interior permanent magnet motor includes a stator and a rotor. The rotor includes a rotor core formed by laminating a plurality of plate members. The rotor core has a plurality of magnet insertion holes formed therein, into which corresponding permanent magnets are respectively inserted. At least one slit and at least one caulked portion are formed between a rotor outer peripheral surface of the rotor and a radially-outer insertion hole contour surface of the magnet insertion hole. At least a part of the caulked portion is positioned between a pair of width extended lines of the slit.
    Type: Grant
    Filed: September 18, 2014
    Date of Patent: January 23, 2018
    Assignee: Mitsubishi Electric Corporation
    Inventors: Kazuchika Tsuchida, Masahiro Nigo, Kazuhiko Baba, Atsushi Ishikawa, Tomoaki Oikawa
  • Patent number: 9871419
    Abstract: A rotor of a permanent-magnet embedded motor includes a rotor core having magnet insertion holes along a circumferential direction and a magnet inserted into each of the holes, wherein a gap is formed at opposite ends of a hole at a time of inserting the magnet therein, an outer peripheral face of the core is formed by a first curved surface formed from a magnetic pole center to between poles, with a radial distance from a shaft center of the core being largest at the pole center on the peripheral face, and a second curved surface formed from an interpolar portion toward the pole center to intersect with the first curved surface, with the radial distance from the shaft center being smallest in the interpolar portion on the peripheral face, and wherein a length of the first curved surface is larger than a length of the second curved surface.
    Type: Grant
    Filed: December 26, 2011
    Date of Patent: January 16, 2018
    Assignee: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Koji Yabe, Kazuhiko Baba
  • Patent number: 9853510
    Abstract: An interior permanent magnet motor includes a stator and a rotor rotatably arranged so as to be opposed to the stator. The rotor includes a rotor core having a plurality of magnet insertion holes formed therein, into which corresponding permanent magnets are respectively inserted. The plurality of permanent magnets and the plurality of magnet insertion holes are each formed into an arc shape that is convex toward a center side of the rotor. When a shortest distance between the adjacent magnet insertion holes is defined as an inter-pole shortest distance (L), a ratio of the inter-pole shortest distance (L) to an outer diameter (D) of the rotor is 0.035?L/D?0.045.
    Type: Grant
    Filed: December 19, 2014
    Date of Patent: December 26, 2017
    Assignee: Mitsubishi Electric Corporation
    Inventors: Atsushi Ishikawa, Kazuhiko Baba, Masahiro Nigo, Kazuchika Tsuchida
  • Patent number: 9800099
    Abstract: A synchronous motor is configured such that a rotor, in which permanent magnets having poles are provided at an equiangular interval in a circumferential direction, with magnetic poles with different polarities being alternately provided, is provided to face a stator, in which nine teeth are formed at an equiangular interval in a circumferential direction, and the tip width of the central tooth of each phase among the teeth of each phase grouped into three phases with each phase including three adjacent teeth is larger than 32° and smaller than 40°.
    Type: Grant
    Filed: January 24, 2013
    Date of Patent: October 24, 2017
    Assignee: Mitsubishi Electric Corporation
    Inventors: Atsushi Matsuoka, Kazuhiko Baba, Hiroki Aso, Yuto Urabe
  • Patent number: 9800105
    Abstract: A rotor core includes a plurality of first electromagnetic steel plates that are stacked in an axial direction and a plurality of second electromagnetic steel plates that are stacked in an axial direction at both ends of the electromagnetic steel plate group thereof. The first electromagnetic steel plates are provided therein with magnet insertion holes and first flux barriers. The second electromagnetic steel plates are provided therein with the magnet insertion holes, second flux barriers, and projections that regulate the positions of the magnets. The second electromagnetic steel plates are stacked at at least one of the axial direction ends of the electromagnetic steel plate group including the plurality of first electromagnetic steel plates and are provided at a position overhanging the axial direction end of a stator core.
    Type: Grant
    Filed: November 1, 2012
    Date of Patent: October 24, 2017
    Assignee: Mitsubishi Electric Corporation
    Inventors: Masahiro Nigo, Naohiro Oketani, Koji Yabe, Kazuhiko Baba
  • Patent number: 9793769
    Abstract: Provided is an interior permanent magnet motor, including: a plurality of permanent magnets respectively inserted into a plurality of magnet accommodating holes formed in a rotator core of a rotator. In the magnet accommodating hole, a pair of minute projecting portions, a pair of large projecting portions, and a pair of demagnetizing field recesses are formed. The permanent magnet is sandwiched by a corresponding pair of minute projecting portions. The minute projecting portion is protruded radially inward to be in surface-contact with a corresponding end surface of the permanent magnet. The large projecting portion is formed on an outer side of the minute projecting portion, and is extended to an inner defining line side of the magnet accommodating hole. A height dimension (Ta) of the large projecting portion is larger than a height dimension (Tb) of the minute projecting portion.
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: October 17, 2017
    Assignee: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Kazuhiko Baba, Koji Yabe, Tomoaki Oikawa
  • Publication number: 20170294814
    Abstract: In a permanent magnet embedded electric motor, a rotor iron core of a rotor disposed on an inner diameter side of a stator includes: a plurality of first slits that are formed on a radial direction outer side of a magnet insertion hole, and communicate with the magnet insertion hole; a plurality of second slits formed at positions opposed to and spaced apart from the first slits; inter-slit iron core portions formed between the first slits and the second slits; outer side iron core portions formed between the second slits and an outer circumferential surface of the rotor iron core; space portions communicating with rotating direction end portions of the magnet insertion hole; and thin iron core portions that are formed between the space portions and the outer circumferential surface of the rotor iron core, and extend in a rotating direction.
    Type: Application
    Filed: October 7, 2014
    Publication date: October 12, 2017
    Inventors: Kazuhiko BABA, Masahiro NIGO, Atsushi ISHIKAWA
  • Patent number: 9762096
    Abstract: An interior permanent magnet motor includes: a rotor; a stator; and a plurality of permanent magnets respectively inserted into a plurality of magnet insertion holes formed in a rotor core, the rotor core being formed by laminating a plurality of magnetic steel sheets, the magnetic steel sheets including first magnetic steel sheets each not having a magnet stopper in the magnet insertion hole, and second magnetic steel sheets each having magnet stoppers at both end portions of the magnet insertion hole, the rotor core including a laminate of the magnetic steel sheets in a lamination mode in which, when Hn represents a distance between an upper end surface of the second magnetic steel sheet and an upper end surface of the n-th second magnetic steel sheet, a progression of differences of Hn is a geometric progression.
    Type: Grant
    Filed: February 20, 2013
    Date of Patent: September 12, 2017
    Assignee: Mitsubishi Electric Corporation
    Inventors: Naohiro Oketani, Masahiro Nigo, Kazuhiko Baba, Koji Yabe
  • Patent number: 9762098
    Abstract: A rotor of an interior permanent magnet motor includes a rotor core having a plurality of magnet insertion holes, a shaft, a plurality of rare-earth magnets, and a pair of magnet fixing members. One surface of the magnet fixing member is provided with a plurality of pairs of tongue-like portions, and the tongue-like portions are inserted into the magnet insertion holes. On each of both sides in a rotary shaft direction, the rare-earth magnets have both end surfaces in a rotor circumferential direction sandwiched by a corresponding pair of tongue-like portions. An interval between the tongue-like portions includes, at a position separated from a base position, an interval that is smaller than the width of the rare-earth magnet in the rotor circumferential direction.
    Type: Grant
    Filed: October 2, 2013
    Date of Patent: September 12, 2017
    Assignee: Mitsubishi Electric Corporation
    Inventors: Naohiro Oketani, Masahiro Nigo, Kazuhiko Baba, Koji Yabe