Patents by Inventor Kazuhiko Fukamachi

Kazuhiko Fukamachi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8070893
    Abstract: The invention provides Cu—Ni—Si—Co—Cr copper alloys for electronic materials having excellent characteristics such as dramatically improved strength and electrical conductivity. In one aspect, the invention is a Cu—Ni—Si—Co—Cr copper alloy for electronic materials, containing about 0.5-about 2.5% by weight of Ni, about 0.5 -about 2.5% by weight of Co, about 0.30-about 1.2% by weight of Si, and about 0.09 -about 0.5% by weight of Cr, and the balance being Cu and unavoidable impurities, wherein the ratio of the total weight of Ni and Co to the weight of Si in the alloy composition satisfies the formula: about 4?[Ni+Co]/Si?about 5, and the ratio of Ni to Co in the alloy composition satisfies the formula: about 0.5?Ni/Co?about 2, and wherein Pc is equal to or less than about 15/1000 ?m2, or Pc/P is equal to or less than about 0.
    Type: Grant
    Filed: March 31, 2006
    Date of Patent: December 6, 2011
    Assignee: JX Nippon Mining & Metals Corporation
    Inventors: Naohiko Era, Kazuhiko Fukamachi, Hiroshi Kuwagaki
  • Publication number: 20090035174
    Abstract: The invention provides Cu—Ni—Si alloys containing Co, and having excellent strength and conductivity. A copper alloy for electronic materials in accordance with the invention contains about 0.5-about 2.5% by weight of Ni, about 0.5-about 2.5% by weight of Co, about 0.30-about 1.2% by weight of Si, and the balance being Cu and unavoidable impurities, wherein the ratio of the total weight of Ni and Co to the weight of Si ([Ni+Co]/Si ratio) satisfies the formula: about 4?[Ni+Co]/Si?about 5, and the ratio of Ni to Co (Ni/Co ratio) satisfies the formula: about 0.5?Ni/Co?about 2.
    Type: Application
    Filed: March 23, 2006
    Publication date: February 5, 2009
    Applicant: Nippon Mining & Metals Co., Ltd.
    Inventors: Naohiko Era, Kazuhiko Fukamachi, Hiroshi Kuwagaki
  • Publication number: 20090025840
    Abstract: The invention provides Cu—Ni—Si—Co—Cr copper alloys for electronic materials having excellent characteristics such as dramatically improved strength and electrical conductivity. In one aspect, the invention is a Cu—Ni—Si—Co—Cr copper alloy for electronic materials, containing about 0.5-about 2.5% by weight of Ni, about 0.5-about 2.5% by weight of Co, about 0.30-about 1.2% by weight of Si, and about 0.09-about 0.5% by weight of Cr, and the balance being Cu and unavoidable impurities, wherein the ratio of the total weight of Ni and Co to the weight of Si in the alloy composition satisfies the formula: about 4?[Ni+Co]/Si?about 5, and the ratio of Ni to Co in the alloy composition satisfies the formula: about 0.5?Ni/Co?about 2, and wherein Pc is equal to or less than about 15/1000 ?m2, or Pc/P is equal to or less than about 0.
    Type: Application
    Filed: March 31, 2006
    Publication date: January 29, 2009
    Applicant: Nippon Mining & Metals Co., Ltd.
    Inventors: Naohiko Era, Kazuhiko Fukamachi, Hiroshi Kuwagaki
  • Publication number: 20090022993
    Abstract: Copper alloys having excellent strength while suppressing irregularity of wavelengths, etc., of the fluctuations and having excellent bendability are obtained while suppressing growth of crystal grains. The copper-based alloy contains 2.0 to 4.0 mass % of Ti, and the total content of unavoidable impurity elements Pb, Sn, Zn, Mn, Fe, Co, Ni, S, Si, Al, P, As, Se, Te, Sb, Bi, Au, and Ag is not more than 0.1 mass %, and contents of each element thereof is not more than 0.01 mass %, and not less than 80% of quality of a second-phase particles having an area of not less than 0.01 ?m2 observed by a cross section speculum contains not less than 3% of the total amount of the above described unavoidable impurity elements in composition.
    Type: Application
    Filed: February 25, 2008
    Publication date: January 22, 2009
    Applicant: NIPPON MINING & METALS CO., LTD
    Inventors: Yasutaka Sugawara, Kazuhiko Fukamachi
  • Publication number: 20080210353
    Abstract: The invention aims at providing high-strength copper alloy, especially phosphor bronze, with excellent bending workability. The excellently bendable high-strength copper alloy is obtained through grain size control whereby a finally cold rolled copper alloy with a tensile strength and 0.2% yield strength different by not more than 80 MPa is allowed to have characteristics such that its mean grain size (mGS) after annealing at 425° C. for 10,000 seconds is not more than 5 ?m and the standard deviation of the mean grain size (?GS) is not more than ?×mGS. Improvements in characteristics presumably attributable to the synergistic effect of grain-boundary strengthening and dislocation strengthening are stably achieved by the adjustments of cold rolling and annealing conditions and by the study of the correlation between pertinent characteristic values after the final rolling.
    Type: Application
    Filed: April 11, 2008
    Publication date: September 4, 2008
    Applicant: Nippon Mining & Metals Co., Ltd.
    Inventors: Kazuhiko Fukamachi, Masato Shigyo
  • Publication number: 20080175746
    Abstract: The present invention provides Corson alloy having remarkably improved properties, in particular, by bringing out the effect of added Cr more efficiently. A copper alloy for electronic materials comprising 2.5-4.5% by mass of Ni; 0.50-1.2% by mass of Si; 0.0030-0.2% by mass of Cr; balance Cu and inevitable impurities, wherein the weight ratio of Ni to Si is in the range of 3 to 7 and the content of carbon is 50 ppm by mass or less is provided.
    Type: Application
    Filed: January 18, 2007
    Publication date: July 24, 2008
    Applicant: Nippon Mining & Metals Co., Ltd.
    Inventors: Naohiko Era, Kazuhiko Fukamachi, Hiroshi Kuwagaki
  • Publication number: 20080121320
    Abstract: Superior bendability in a copper alloy and further strength improvement ensures characteristics which are sufficiently superior in view of essential qualities of strength of titanium-copper. 2.0 to 4.0 mass % of Ti, 0.01 to 0.50 mass % of one or more than one kind of element from among Fe, Co, Ni, Cr, V, Zr, B, and P as the third element group are contained, and not less than 50% of the total content of these elements is made to exist as second-phase particles.
    Type: Application
    Filed: January 29, 2008
    Publication date: May 29, 2008
    Applicant: NIPPON MINING & METALS COMPANY, LIMITED
    Inventors: Yasutaka Sugawara, Kazuhiko Fukamachi
  • Publication number: 20060204396
    Abstract: A copper material alloy comprising 2.0 to 4.0 weight % of Ti and 0.05 to 0.50 weight % of Fe wherein; inevitable impurities have an amount of 0.01 weight % or less in total; and the ratio of X ray diffraction intensity of the alloy satisfies I(311)/I(111)?0.5. The copper alloy of the present invention has improved punchability and excellent bendability.
    Type: Application
    Filed: March 9, 2006
    Publication date: September 14, 2006
    Inventors: Yasutaka Sugawara, Kazuhiko Fukamachi
  • Patent number: 6881281
    Abstract: The present invention provides a Cu—Cr—Zr alloy material excellent in fatigue and intermediate temperature characteristics, which comprises 0.05 to 1.0% by mass of Cr and 0.05 to 0.25% by mass of Zr with a balance of Cu and inevitable impurities. The alloy comprises inclusion particles based on any one of Zr and a Cu—Zr alloy having a diameter of 0.1 ?m or more, and the proportion of the inclusion particles containing 10% or more of sulfur as one of the inevitable impurities is one particle/mm2.
    Type: Grant
    Filed: January 20, 2004
    Date of Patent: April 19, 2005
    Assignee: Nikko Metal Manufacturing Co., Ltd.
    Inventors: Kazuki Kanmuri, Kazuhiko Fukamachi
  • Publication number: 20040219054
    Abstract: Copper alloys having excellent strength while suppressing irregularity of wavelengths, etc., of the fluctuations and having excellent bendability are obtained while suppressing growth of crystal grains. The copper-based alloy contains 2.0 to 4.0 mass % of Ti, and the total content of unavoidable impurity elements Pb, Sn, Zn, Mn, Fe, Co, Ni, S, Si, Al, P, As, Se, Te, Sb, Bi, Au, and Ag is not more than 0.1 mass %, and contents of each element thereof is not more than 0.01 mass %, and not less than 80% of quality of a second-phase particles having an area of not less than 0.01 &mgr;m2 observed by a cross section speculum contains not less than 3% of the total amount of the above described unavoidable impurity elements in composition.
    Type: Application
    Filed: November 28, 2003
    Publication date: November 4, 2004
    Applicant: NIKKO METAL MANUFACTURING CO., LTD.
    Inventors: Yasutaka Sugawara, Kazuhiko Fukamachi
  • Publication number: 20040208778
    Abstract: The present invention provides a Cu—Cr—Zr alloy material excellent in fatigue and intermediate temperature characteristics, which comprises 0.05 to 1.0% by mass of Cr and 0.05 to 0.25% by mass of Zr with a balance of Cu and inevitable impurities. The alloy comprises inclusion particles based on any one of Zr and a Cu—Zr alloy having a diameter of 0.1 &mgr;m or more, and the proportion of the inclusion particles containing 10% or more of sulfur as one of the inevitable impurities is one particle/mm2.
    Type: Application
    Filed: January 20, 2004
    Publication date: October 21, 2004
    Inventors: Kazuki Kanmuri, Kazuhiko Fukamachi
  • Publication number: 20040136861
    Abstract: Superior bendability in a copper alloy and further strength improvement ensures characteristics which are sufficiently superior in view of essential qualities of strength of titanium-copper. 2.0 to 4.0 mass % of Ti, 0.01 to 0.50 mass % of one or more than one kind of element from among Fe, Co, Ni, Cr, V, Zr, B, and P as the third element group are contained, and not less than 50% of the total content of these elements is made to exist as second-phase particles.
    Type: Application
    Filed: November 28, 2003
    Publication date: July 15, 2004
    Applicant: NIKKO METAL MANUFACTURING CO., LTD.
    Inventors: Yasutaka Sugawara, Kazuhiko Fukamachi
  • Publication number: 20040007294
    Abstract: A phosphor bronze strip having excellent bending workability and high mechanical strength for use in electronic parts such as terminal connectors wherein;
    Type: Application
    Filed: March 28, 2003
    Publication date: January 15, 2004
    Inventors: Kazuhiko Fukamachi, Toshihiro Niimi
  • Publication number: 20030211357
    Abstract: A copper alloy material for connectors for reducing wear of a press die, the material comprising: 25 to 40 mass % of Zn and the balance of Cu and inevitable impurities; the material having an arithmetic mean surface roughness (Ra) along a direction perpendicular to a rolling direction for the material of 0.07 to 0.13 &mgr;m; maximum height (Ry) of not more than 1.3 &mgr;m; a surface oxide film having a thickness in a range of from 3 to 80 nm; and not less than 10 atom % of oxide of alloy elements, except for Cu, contained in the oxide film.
    Type: Application
    Filed: March 27, 2003
    Publication date: November 13, 2003
    Applicant: NIPPON MINING & METALS CO., LTD.
    Inventors: Koji Harada, Kazuhiko Fukamachi
  • Publication number: 20030188809
    Abstract: The present invention relates to a high-strength copper alloy used for electronic parts such as terminals and connectors, and more particularly, to a high-strength phosphor bronze strip. The present invention provides a phosphor bronze strip with excellent punching formability characterized in that a total content of S (20 to 100 ppm), Mn, Ca, Mg and Al is 50 ppm or less, a phosphor bronze strip with excellent punching formability characterized in that the sum total of lengths of etching imprints is 5 mm/mm2 or more when a cross-section parallel to the rolling direction is etched, a phosphor bronze strip with excellent punching formability characterized in that a copper sulfide phase exists in a range of 1 to 3% of the microstructure whose cross-section is parallel to the rolling direction and a phosphor bronze strip characterized in that the plastic deformation ratio when subjected to a shearing test with clearance of 4 to 10% is 50% or less.
    Type: Application
    Filed: March 27, 2003
    Publication date: October 9, 2003
    Inventors: Kazuhiko Fukamachi, Toshihiro Niimi
  • Publication number: 20030188814
    Abstract: The invention aims at providing high-strength copper alloy, especially phosphor bronze, with excellent bending workability. The excellently bendable high-strength copper alloy is obtained through grain size control whereby a finally cold rolled copper alloy with a tensile strength and 0.2% yield strength different by not more than 80 MPa is allowed to have characteristics such that its mean grain size (mGS) after annealing at 425° C. for 10,000 seconds is not more than 5 &mgr;m and the standard deviation of the mean grain size (&sgr;GS) is not more than ⅓XmGS. Improvements in characteristics presumably attributable to the synergistic effect of grain-boundary strengthening and dislocation strengthening are stably achieved by the adjustments of cold rolling and annealing conditions and by the study of the correlation between pertinent characteristic values after the final rolling.
    Type: Application
    Filed: March 10, 2003
    Publication date: October 9, 2003
    Inventors: Kazuhiko Fukamachi, Masato Shigyo
  • Patent number: 6613451
    Abstract: Ni alloy or Cu alloy containing P and/or B is plated on a base metal consisting of Cu or Cu alloy as an intermediate layer, Sn or Sn alloy is further plated on the content of P or B in the plating layer is limited by carrying out reflow treatment, whereby, heat resistance and insertion and withdrawal properties are improved.
    Type: Grant
    Filed: April 12, 2001
    Date of Patent: September 2, 2003
    Assignee: Nippon Mining & Metals Co., Ltd.
    Inventors: Hajime Asahara, Kazuhiko Fukamachi
  • Patent number: 6403234
    Abstract: A plated material for connectors, having superior insertion and withdrawal properties, comprises an intermediate layer consisting of Ni alloy plating having a Vickers hardness of 450 to 750 Hv and a thickness of 0.3 to 2 &mgr;m provided on a base metal consisting of Cu or Cu alloy, a reflowed Sn or Sn alloy plated surface layer provided thereon, and an alloy layer consisting primarily of Sn—Ni and having a thickness of 0.05 to 2 &mgr;m formed by diffusion between the intermediate layer and the surface layer, in which average grain size of said Sn—Ni compound is 0.05 to 1 &mgr;m.
    Type: Grant
    Filed: June 14, 2000
    Date of Patent: June 11, 2002
    Assignee: Nippon Mining & Metals Co., Ltd.
    Inventors: Atsushi Kodama, Kazuhiko Fukamachi
  • Patent number: 6024809
    Abstract: Fe--Ni alloy with improved etch factors for electronic parts are provided which are characterized by the composition consisting of, all by weight, 30-55% Ni, 0.8% or less Mn, 0.0030-0.0100% N, or 0.02% less Al, and the balance Fe and unavoidable impurities, preferably with 0.01% or less C, 0.003% or less Si, 0.005%, or less S, 0.005% or less P, and 0.0100% or less O. There is provided Fe--Ni alloy materials for electronic parts which have high etch factors and produce favorably etched surfaces without blister generation, by restricting the N and Al contents within specified ranges and preferably limiting C, Si, P, S, and O contents below specified levels.
    Type: Grant
    Filed: November 17, 1997
    Date of Patent: February 15, 2000
    Assignee: Nippon Mining & Metals Co., Ltd.
    Inventors: Toshiyuki Ono, Kazuhiko Fukamachi
  • Patent number: 5161972
    Abstract: In a method and device for fixing a denture to the root cap, which is embedded in the tooth root, non-plated platinum magnet containing from 33-47% of Pt is attached to the inner or lower surface of the denture so as to generate the magnetic retention between the magnet and the root cap.
    Type: Grant
    Filed: August 31, 1990
    Date of Patent: November 10, 1992
    Assignee: Nippon Mining Co., Ltd.
    Inventors: Yasuhiro Matsui, Kazuhiko Fukamachi