Abstract: A jig (31) is placed on a cylinder block (11) set in an inverted position, and a crankshaft (5) is lifted upward from a main bearing part (17) and held at a predetermined height position. A lower link (7) temporarily fitted to a crank pin (6) in the previous step is rotated about the crank pin (6) as a center by a robot hand, and held in a predetermined inclined position in which a dividing surface (28) becomes vertical. In this state, a pair of bolts (29) is horizontally fastened from the right and the left by using a nut runner (55).

Abstract: A cutting edge configuration of a cutting tool for performing a cutting process on a surface (21) of a workpiece (19), the cutting tool including a rake face (3) provided with first and second cutting edges (11, 13), the cutting tool being moved relative to the surface-to-be-cut (21) with the first and second cutting edges (11, 13) cutting thereinto to thereby perform the cutting process, wherein the first cutting edge (11) is positioned ahead of the second cutting edge (13) in a cutting direction (z-direction) of the cutting tool to provide the rake face (3) with a feed-direction (y-direction) rake-angle, and the cutting tool is fed in a direction from a side of the second cutting edge (13) to a side of the first cutting edge (11).

Abstract: A jig (31) is placed on a cylinder block (11) set in an inverted position, and a crankshaft (5) is lifted upward from a main bearing part (17) and held at a predetermined height position. A lower link (7) temporarily fitted to a crank pin (6) in the previous step is rotated about the crank pin (6) as a cener by a robot hand, and held in a predetermined inclined position in which a dividing surface (28) becomes vertical. In this state, a pair of bolts (29) is horizontally fastened from the right and the left by using a nut runner (55).

Abstract: A high durability roller, a manufacturing method thereof and a power transmission device with the high durability roller are provided. The roller for a power transmission device that comprises a plurality of rollers in contact with each other directly or with lubricant between them, includes: a metal base having a Young's modulus of 220 GPa or less; and a coating that is formed on a surface of the metal base, includes hard particles and a metal component composed of at least either simple metal or alloy, and has a Young's modulus of 250 GPa or more. The power transmission device includes the roller. The method of manufacturing the roller includes: forming the coating on the surface of the metal base by thermal spraying using a thermal spray material that comprises the hard particles and the metal component composed of at least either simple metal or alloy.

Abstract: A molded rare-earth magnet which simultaneously satisfies increased film thickness, high density, and improved magnetic properties (in particular, coercive force, residual magnetic flux density, and tight adhesion) has a rare-earth magnet phase that contains as a main component a nitride which contains Sm and Fe, in which the molded rare-earth magnet has a density of 80% or higher of the theoretical density of a molded magnet constituted of the rare-earth magnet phase, and has a structure in which particles of Zn and/or Mn have been dispersed in the molded magnet.

Abstract: A thick magnet film contains a rare earth magnet phase represented by formula R-M-X, where R contains at least one of Nd and Sm, M contains at least one of Fe and Co, and X contains at least one of N and B. The thick magnet film has a density of equal to or more than 80% but less than 95% of the theoretical density when R contains Nd as a main component and has the density of equal to or more than 80% but less than 97% of the theoretical density when R contains Sm as a main component. The magnet can achieve an increase in thickness when formed into a film, an increase in density and an improvement in magnetic properties such as residual magnetic flux density.

Abstract: A high durability roller, a manufacturing method thereof and a power transmission device with the high durability roller are provided. The roller for a power transmission device that comprises a plurality of rollers in contact with each other directly or with lubricant between them, includes: a metal base having a Young's modulus of 220 GPa or less; and a coating that is formed on a surface of the metal base, includes hard particles and a metal component composed of at least either simple metal or alloy, and has a Young's modulus of 250 GPa or more. The power transmission device includes the roller. The method of manufacturing the roller includes: forming the coating on the surface of the metal base by thermal spraying using a thermal spray material that comprises the hard particles and the metal component composed of at least either simple metal or alloy.

Abstract: An apparatus for forming recesses on a circumferential surface that defines a cylindrical bore in a workpiece includes a tool holder disposed coaxially with the cylindrical bore; a form roller support retained on the tool holder; a form roller rotatably supported on the form roller support, the form roller including projections on an outer circumferential surface thereof which are configured to form the recesses on the circumferential surface that defines the cylindrical bore in the workpiece. A control assembly is configured to control the form roller support such that the form roller is allowed to be in press contact with the circumferential surface that defines the cylindrical bore in the workpiece at a press contact load of a predetermined value on the basis of a centrifugal force which is exerted on the form roller support and the form roller during rotation of the tool holder.

Abstract: There is provided a low-friction sliding member having a sliding surface slidable relative to an opposing member via an oil, wherein the sliding surface has a plurality of texture groups, each of the texture groups consists of at least two adjacent fine recesses having portions aligned to each other in either a sliding direction or oil flow direction; a distance between the texture groups is larger than a distance between the adjacent recesses; and the texture groups is distributed uniformly over the sliding surface.

Abstract: According to one aspect of the present invention, there is provided a low-friction sliding member having a sliding surface slidable relative to an opposing member via an oil, wherein the sliding surface has a plurality of texture groups, each of the texture groups consists of at least two adjacent fine recesses having portions aligned to each other in either a sliding direction or oil flow direction; a distance between the texture groups is larger than a distance between the adjacent recesses; and the texture groups is distributed uniformly over the sliding surface.

Abstract: A cutting edge configuration of a cutting tool for performing a cutting process on a surface (21) of a workpiece (19), the cutting tool including a rake face (3) provided with first and second cutting edges (11, 13), the cutting tool being moved relative to the surface-to-be-cut (21) with the first and second cutting edges (11, 13) cutting thereinto to thereby perform the cutting process, wherein the first cutting edge (11) is positioned ahead of the second cutting edge (13) in a cutting direction (z-direction) of the cutting tool to provide the rake face (3) with a feed-direction (y-direction) rake-angle, and the cutting tool is fed in a direction from a side of the second cutting edge (13) to a side of the first cutting edge (11).

Abstract: An apparatus for forming microscopic recesses on a circumferential surface that defines a cylindrical bore in a workpiece, the apparatus including a form roller, a form roller drive driving the form roller to rotate about a rotation axis in an axially offset position in which the rotation axis is offset from a central axis of the cylindrical bore, an axial drive causing a relative axial movement of the workpiece and the form roller drive along the central axis of the cylindrical bore, and a rotary drive driving at least one of the workpiece and the form roller drive to rotate about the central axis of the cylindrical bore while keeping an outer peripheral surface of the form roller pressing against the circumferential surface that defines a cylindrical bore.

Abstract: An apparatus for machining a circumferential surface defining a cylindrical bore of a workpiece, the apparatus including a tool holder rotatable about a first rotation axis, and a form roller supported on the tool holder so as to be rotatable about a second rotation axis parallel to a central axis of the cylindrical bore of the workpiece. The form roller has a diameter smaller than a diameter of the cylindrical bore of the workpiece and is adapted for forming a plurality of microscopic recesses on the circumferential surface defining the cylindrical bore of the workpiece.

Abstract: A micro-concave portion machining method is provided for forming micro-concave portions on an inner circumferential surface of a cylindrical bore form in a workpiece. The micro-concave portion machining method includes performing mirror surface machining and subsequent plastic working on the inner circumferential surface. The plastic working on the inner circumferential surface forms a plurality of recesses with each of the recesses including a micro-concave portion.

Abstract: An apparatus for forming microscopic recesses on a circumferential surface that defines a cylindrical bore in a workpiece, including a tool holder rotatably about a rotation axis, a form roller support moveable in a direction perpendicular to the rotation axis of the tool holder, a form roller rotatable about a rotation axis parallel to the rotation axis of the tool holder, and control means for controlling the form roller support such that the form roller is allowed to be in press contact with the circumferential surface of the cylindrical bore at a press contact load of a predetermined value on the basis of a centrifugal force which is exerted on the form roller support and the form roller during rotation of the tool holder.

Abstract: A micro-roll forming device for providing a cylindrical blank metal article with a minute convexoconcave bearing surface, comprises a powered article holding structure that, when energized, rotates the cylindrical blank metal article about its axis; a forming tool that includes a form roller with a corrugated circular ridge; a tool holding structure that holds the forming tool in such a manner that the corrugated circular ridge of the form roller is directed toward and in contact with an outer surface of the cylindrical blank metal article rotatably held by the article holding structure; a biasing member that is incorporated with the tool holding structure to press the form roller against the outer surface of the cylindrical blank metal article with a given pressing force; and a powered moving structure that, when energized, moves at least one of the article holding structure and the tool holding structure in such a manner that the selected one moves in both a first direction perpendicular to an axis of the u

Abstract: A high smoothness grinding process for obtaining a highly smooth surface of a metal material member. The process includes grinding an outer peripheral surface of a cylindrical or generally cylindrical metal material member by using a super abrasive grain grinding wheel in a condition in which a value [a peripheral speed of the grinding wheel/a peripheral speed of the metal material member] is not larger than 100, the grinding serving as a main grinding step.

Abstract: An apparatus for forming microscopic recesses on a circumferential surface that defines a cylindrical bore in a workpiece, the apparatus including a form roller, a form roller drive driving the form roller to rotate about a rotation axis in an axially offset position in which the rotation axis is offset from a central axis of the cylindrical bore, an axial drive causing a relative axial movement of the workpiece and the form roller drive along the central axis of the cylindrical bore, and a rotary drive driving at least one of the workpiece and the form roller drive to rotate about the central axis of the cylindrical bore while keeping an outer peripheral surface of the form roller pressing against the circumferential surface that defines a cylindrical bore.

Abstract: An apparatus for machining a circumferential surface defining a cylindrical bore of a workpiece, the apparatus including a tool holder rotatable about a first rotation axis, and a form roller supported on the tool holder so as to be rotatable about a second rotation axis parallel to a central axis of the cylindrical bore of the workpiece. The form roller has a diameter smaller than a diameter of the cylindrical bore of the workpiece and is adapted for forming a plurality of microscopic recesses on the circumferential surface defining the cylindrical bore of the workpiece.

Abstract: A high smoothness grinding process for obtaining a highly smooth surface of a metal material member. The process includes grinding an outer peripheral surface of a cylindrical or generally cylindrical metal material member by using a super abrasive grain grinding wheel in a condition in which a value [a peripheral speed of the grinding wheel/a peripheral speed of the metal material member] is not larger than 100, the grinding serving as a main grinding step.