Patents by Inventor Kazuhiro YOSHIDOME
Kazuhiro YOSHIDOME has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230343497Abstract: A metal magnetic powder contains Co as a main component, and the metal magnetic powder includes metal nanoparticles having a mean particle size (D50) of 1 nm or more and 100 nm or less. Each of the metal nanoparticles includes hcp-Co as a main phase, and the metal magnetic powder includes fcc-Co and/or ?-Co as a sub-phase.Type: ApplicationFiled: April 18, 2023Publication date: October 26, 2023Applicant: TDK CORPORATIONInventors: Kyohei TAKAHASHI, Hiroshi ITO, Isao KANADA, Kazuhiro YOSHIDOME
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Patent number: 11798719Abstract: A soft magnetic metal powder having soft magnetic metal particles, wherein a surface of the soft magnetic metal particle is covered by a coating part, the coating part has a first coating part, a second coating part, and a third coating part in this order from the surface of the soft magnetic metal particle towards outside, the first coating part includes oxides of Si as a main component, the second coating part includes oxides of Fe as a main component, and the third coating part includes a compound of at least one element selected from the group consisting of P, Si, Bi, and Zn.Type: GrantFiled: March 8, 2019Date of Patent: October 24, 2023Assignee: TDK CORPORATIONInventors: Kazuhiro Yoshidome, Hiroyuki Matsumoto, Kenji Horino, Satoko Mori, Takuma Nakano, Seigo Tokoro, Shota Otsuka, Toru Ujiie, Kentaro Mori
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Patent number: 11791077Abstract: A soft magnetic alloy including an internal area having a soft magnetic type alloy composition including Fe and Co, a Co concentrated area existing closer to a surface side than the internal area and having a higher Co concentration than in the internal area, and a SB concentrated area existing closer to the surface side than the Co concentrated area and having a higher concentration of at least one element selected from Si and B than in the internal area.Type: GrantFiled: February 15, 2022Date of Patent: October 17, 2023Assignee: TDK CORPORATIONInventors: Hironobu Kumaoka, Kazuhiro Yoshidome, Akito Hasegawa, Satoko Mori
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Patent number: 11783974Abstract: A soft magnetic alloy comprising a main component having a compositional formula of ((Fe(1?(?+?))X1?X2?)(1?(a+b+c))MaBbCrc)1?dCd, and a sub component including P, S and Ti, wherein X1 is selected from the group Co and Ni, X2 is selected from the group Al, Mn, Ag, Zn, Sn, As, Sb, Bi and rare earth elements, “M” is selected from the group Nb, Hf, Zr, Ta, Mo, W and V, 0.030?a?0.14, 0.005?b?0.20, 0<c?0.040, 0?d?0.040, ??0, ??0, and 0??+??0.50 are satisfied, when soft magnetic alloy is 100 wt %, P is 0.001 to 0.050 wt %, S is 0.001 to 0.050 wt %, and Ti is 0.001 to 0.080 wt %, and when a value obtained by dividing P by S is P/S, then P/S satisfies 0.10?P/S?10.Type: GrantFiled: January 26, 2018Date of Patent: October 10, 2023Assignee: TDK CORPORATIONInventors: Akihiro Harada, Hiroyuki Matsumoto, Kenji Horino, Kazuhiro Yoshidome, Akito Hasegawa, Hajime Amano, Kensuke Ara, Seigo Tokoro
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Patent number: 11763969Abstract: A soft magnetic metal powder having soft magnetic metal particles including Fe, wherein a surface of the soft magnetic metal particle is covered by a coating part, the coating part has a first coating part and a second coating part in this order from the surface of the soft magnetic metal particle towards outside, the first coating part includes oxides of Fe as a main component, the second coating part includes a compound of at least one element selected from the group consisting of P, Si, Bi, and Zn, and a ratio of trivalent Fe atom among Fe atoms of oxides of Fe included in the first coating part is 50% or more.Type: GrantFiled: March 8, 2019Date of Patent: September 19, 2023Assignee: TDK CORPORATIONInventors: Kazuhiro Yoshidome, Hiroyuki Matsumoto, Kenji Horino, Satoko Mori, Takuma Nakano, Seigo Tokoro, Shota Otsuka, Toru Ujiie, Kentaro Mori
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Publication number: 20230272512Abstract: A nanogranular magnetic film comprises a structure including first phases comprised of nano-domains dispersed in a second phase. A ratio of a volume of the first phases to a total volume of the first phases and the second phase is 65% or less. A largest one of A(Fe1)/A(Fe2), A(Co1)/A(Co2), and A(Ni1)/A(Ni2) has a value of 1.20 or more and 8.00 or less, provided that a percentage of Fe in the first phases is A(Fe1), a percentage of Fe in the second phase is A(Fe2), a percentage of Co in the first phases is A(Co1), a percentage of Co in the second phase is A(Co2), a percentage of Ni in the first phases is A(Ni1), and a percentage of Ni in the second phase is A(Ni2). The first phases comprised of the nano-domains have an average size of 2 nm or more and 30 nm or less.Type: ApplicationFiled: February 21, 2023Publication date: August 31, 2023Applicant: TDK CORPORATIONInventors: Satoko MORI, Hajime AMANO, Kazuhiro YOSHIDOME, Hiroyuki MATSUMOTO
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Patent number: 11739403Abstract: A soft magnetic metal powder that has low coercivity Hcj and high saturation magnetic flux density Bs, and has high powder resistivity and high insulating performance is obtained. The soft magnetic metal powder is soft magnetic metal powder containing Fe. The soft magnetic metal powder has particles each including a soft magnetic metal portion and a coating portion coating the soft magnetic metal portion. The coating portion includes a first coating portion and a second coating portion. The first coating portion is closer to the soft magnetic metal portion than the second coating portion. The first coating portion and the second coating portion have oxides containing at least one element selected from Si, Fe, and B as a main component. The first coating portion includes amorphous material, the second coating portion includes crystals, and the second coating portion has a higher crystal content ratio than the first coating portion.Type: GrantFiled: March 25, 2020Date of Patent: August 29, 2023Assignee: TDK CORPORATIONInventors: Satoko Mori, Kazuhiro Yoshidome, Hiroyuki Matsumoto
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Publication number: 20230268107Abstract: A magnetic core, containing metal magnetic powder and resin, in which a content of the metal magnetic powder satisfies 60%?(A1/A2)?90%. The metal magnetic powder includes small particles having the Heywood diameter of 1 ?m or less in the cross section of the magnetic core and large particles having the Heywood diameter of 5 ?m or more and less than 40 ?m. An edge-to-edge distance regarding to a distance between the small particles satisfies 5?((L1av/dav)×100)?70. An edge-to-edge distance regarding to a distance between the small particles and the large particles satisfies 0.02 ?m?L2av?0.13 ?m and ??0.25 ?m.Type: ApplicationFiled: February 15, 2023Publication date: August 24, 2023Applicant: TDK CORPORATIONInventors: Seigo TOKORO, Kazuhiro YOSHIDOME, Akito HASEGAWA, Nobuhiro OKUDA
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Publication number: 20230245810Abstract: A nanogranular magnetic film includes a structure including first phases comprised of nano-domains dispersed in a second phase. The first phases include at least one selected from the group consisting of Fe, Co, and Ni. The second phase includes at least one selected from the group consisting of O, N, and F. A ratio of a volume of the first phases to a total volume of the first phases and the second phase is 65% or less. The nanogranular magnetic film has a porosity of 0.17 or more and 0.30 or less.Type: ApplicationFiled: January 25, 2023Publication date: August 3, 2023Applicant: TDK CORPORATIONInventors: Hajime AMANO, Kensuke ARA, Kazuhiro YOSHIDOME, Risako TSURUMARU
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Publication number: 20230245809Abstract: A nanogranular magnetic film includes a structure including first phases comprised of nano-domains dispersed in a second phase. The first phases include at least one selected from the group consisting of Fe, Co, and Ni. The second phase includes at least one selected from the group consisting of O, N, and F. A ratio of a volume of the first phases to a total volume of the first phases and the second phase is 65% or less. A noble gas element is included at 0.20 at % or more and 0.80 at % or less.Type: ApplicationFiled: January 25, 2023Publication date: August 3, 2023Applicant: TDK CORPORATIONInventors: Hajime AMANO, Kensuke ARA, Kazuhiro YOSHIDOME, Risako TSURUMARU
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Patent number: 11705259Abstract: According to an aspect, a soft magnetic metal powder includes a plurality of soft magnetic metal particles containing iron, a surface of each of the soft magnetic metal particles is covered with a coating part, and a maximum height Sz of a surface of the coating part is 10 to 700 nm. According to another aspect, a soft magnetic metal powder includes a plurality of soft magnetic metal particles containing iron, a surface of each of the soft magnetic metal particles is covered with a coating part, and a maximum height Rz of a surface of the coating part is 10 to 700 nm.Type: GrantFiled: September 29, 2020Date of Patent: July 18, 2023Assignee: TDK CORPORATIONInventors: Masahito Koeda, Kazuhiro Yoshidome, Hiroyuki Matsumoto
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Patent number: 11682507Abstract: A coil component having high inductance while suppressing core loss is obtained. The coil component includes a coil and a magnetic core. The magnetic core has a laminated body in which soft magnetic layers are laminated. Micro gaps are formed in the soft magnetic layers. The soft magnetic layers are divided into at least two or more small pieces by the micro gaps. A structure made of Fe-based nano-crystals is observed in the soft magnetic layers.Type: GrantFiled: February 25, 2020Date of Patent: June 20, 2023Assignee: TDK CORPORATIONInventors: Kazuhiro Yoshidome, Hiroyuki Matsumoto, Hitoshi Ohkubo, Atsuyuki Nakano
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Publication number: 20230178275Abstract: A soft magnetic metal powder including a soft magnetic metal particle. The soft magnetic metal particle includes a metal particle and an oxide part covering the metal particle. An interface between the metal particle and the oxide part has roughness. A maximum height Rz of roughness at the interface between the metal particle and the oxide part is within a range of 1.0 nm or more and 50.0 nm or less.Type: ApplicationFiled: November 22, 2022Publication date: June 8, 2023Applicant: TDK CORPORATIONInventors: Masahito KOEDA, Satoko MORI, Kazuhiro YOSHIDOME, Hiroyuki MATSUMOTO
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Publication number: 20230170115Abstract: A soft magnetic powder includes soft magnetic metal particles. The soft magnetic metal particles include metal particles and oxide parts covering the metal particles. Each of the metal particles at least include Fe. Each of the oxide parts at least include Fe and Mn. Concentration distributions of Mn of the soft magnetic particles have maximum concentrations of Mn in the oxide parts.Type: ApplicationFiled: November 22, 2022Publication date: June 1, 2023Applicant: TDK CORPORATIONInventors: Yoshiki KAJIURA, Hiroyuki MATSUMOTO, Kazuhiro YOSHIDOME, Satoko MORI
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Publication number: 20230130266Abstract: A soft magnetic alloy powder includes a particle body and a surface layer. The particle body comprises a soft magnetic alloy including Fe and Co. The surface layer is located on a surface side of the particle body. The surface layer includes one or more local maximum points of Si concentration and one or more local maximum points of Co concentration. The surface layer satisfies DSi?DCo, in which DSi is a distance from an interface between the particle body and the surface layer to a first Si local maximum point LSimax, and DCo is a distance from the interface to a first Co local maximum point LComax.Type: ApplicationFiled: October 18, 2022Publication date: April 27, 2023Applicant: TDK CORPORATIONInventors: Akito HASEGAWA, Satoko MORI, Kazuhiro YOSHIDOME
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Publication number: 20230125339Abstract: A soft magnetic alloy includes a main body and a surface layer. The main body has a soft magnetic alloy composition including Fe and Co. The surface layer is located on a surface side of the main body. A ratio of Co concentration to a sum of Co concentration and Fe concentration in the surface layer is Co/(Fe+Co). A distribution of Co/(Fe+Co) in a thickness direction of the surface layer includes a local minimum point and one or more local maximum points.Type: ApplicationFiled: October 17, 2022Publication date: April 27, 2023Applicant: TDK CorporationInventors: Akito HASEGAWA, Satoko MORI, Kazuhiro YOSHIDOME
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Patent number: 11628500Abstract: A metal powder producing apparatus comprising a melted metal supplying part discharging a melted metal, a cylinder body provided below the melted metal supplying part, and a cooling liquid layer forming part forming a flow of a cooling liquid for cooling the melted metal discharged from the melted metal supplying part along an inner circumference face of the cylinder body, wherein the cooling liquid layer forming part has a primary pressure reservoir, and the primary pressure reservoir is provided on an outer circumference part of the cylinder body.Type: GrantFiled: June 30, 2021Date of Patent: April 18, 2023Assignee: TDK CORPORATIONInventors: Kenji Horino, Kazuhiro Yoshidome, Akihiro Harada, Hiroyuki Matsumoto
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Publication number: 20230095146Abstract: A metal powder producing apparatus includes a molten metal supply unit, a cylinder body, and a cooling liquid introduction unit. The molten metal supply unit discharges a molten metal. The cylinder body is capable of being formed with a layer of a cooling liquid for cooling the molten metal on an inner circumference surface of the cylinder body. The cooling liquid introduction unit supplies the cooling liquid to an upper inside of the cylinder body. The inner circumference surface of the upper inside of the cylinder body has a substantially elliptical shape.Type: ApplicationFiled: September 14, 2022Publication date: March 30, 2023Applicant: TDK CORPORATIONInventors: Masakazu HOSONO, Kazuhiro YOSHIDOME, Yoshiki KAJIURA, Hiroyuki MATSUMOTO
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Patent number: 11587704Abstract: To obtain a magnetic core having an improved withstand voltage property while maintaining a high relative magnetic permeability, and the like. The magnetic core contains large particles observed as soft magnetic particles having a Heywood diameter of 5 ?m or more and 25 ?m or less and small particles observed as soft magnetic particles having a Heywood diameter of 0.5 ?m or more and less than 5 ?m in a cross section. C1<C2 is satisfied in which an average circularity of the small particles close to the large particles is C1 and an average circularity of all small particles observed in the cross section including small particles not close to the large particles is C2. The small particles close to the large particles are defined as small particles whose distance from centroids of the small particles to a surface of the large particles is 3 ?m or less.Type: GrantFiled: March 23, 2021Date of Patent: February 21, 2023Assignee: TDK CORPORATIONInventors: Kazuhiro Yoshidome, Hiroyuki Matsumoto
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Patent number: 11521770Abstract: A soft magnetic alloy includes a composition of (Fe(1-(?+?))X1?X2?)(1-(a+b+c+d+e+f+g))MaTibBcPdSieSfCg. X1 is one or more of Co and Ni. X2 is one or more of Al, Mn, Ag, Zn, Sn, As, Sb, Cu, Cr, Bi, N, O, and rare earth elements. M is one or more of Nb, Hf, Zr, Ta, Mo, W, and V. 0.020?a+b?0.140, 0.001?b?0.140, 0.020<c?0.200, 0.010?d?0.150, 0?e?0.060, a?0, f?0, g?0, a+b+c+d+e+f+g<1, ??0, ??0, and 0??+??0.50 are satisfied. The soft magnetic alloy has a nanohetero structure or a structure of Fe-based nanocrystalline.Type: GrantFiled: June 4, 2019Date of Patent: December 6, 2022Assignee: TDK CORPORATIONInventors: Kazuhiro Yoshidome, Hiroyuki Matsumoto, Kenji Horino, Hajime Amano, Akito Hasegawa