Patents by Inventor Kazuhisa Fukutani

Kazuhisa Fukutani has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8172449
    Abstract: To provide a kneading screw which can reduce such a phenomenon that a disproportional load is imposed onto a shaft of the kneading screw without degrading kneading performance of the kneading screw, a twin screw extruder with the kneading screw, and a method for assembling the kneading screw.
    Type: Grant
    Filed: November 6, 2007
    Date of Patent: May 8, 2012
    Assignee: Kobe Steel, Ltd.
    Inventors: Yasuaki Yamane, Kazuo Yamaguchi, Toru Sakatani, Sayaka Yamada, Kazuhisa Fukutani, Koichi Honke
  • Patent number: 8147635
    Abstract: A manufacturing apparatus of a fiber-reinforced resin strand including spreaders that spread a reinforcing fiber bundle and are provided inside a crosshead to which a molten resin material is supplied continuously from an extruding machine, twisting rollers provided at a downstream position from an exit nozzle of the crosshead and that pultrude a fiber-reinforced resin strand formed of a resin-impregnated fiber bundle from the exit nozzle while imparting twists thereto, and twist retaining rollers provided at a downstream position from the twisting rollers and that retain twists of the fiber-reinforced resin strand. The twisting rollers and the twist retaining rollers are made of metal with asperities being formed on the surface thereof. The manufacturing apparatus can achieve excellent durability and is capable of manufacturing a fiber-reinforced resin strand at a high production rate without causing slipping.
    Type: Grant
    Filed: April 18, 2007
    Date of Patent: April 3, 2012
    Assignee: Kobe Steel, Ltd.
    Inventors: Naoyuki Tashiro, Atsushi Yamamoto, Kazuhisa Fukutani, Yoshiaki Matsubara, Katsumi Ogawa
  • Patent number: 8132957
    Abstract: The kneading disc segment according to the present invention comprises plural disc sets each comprising two kneading discs and mounted on a kneading screw (3) which is for kneading a material while feeding the material to a downstream side. Disc sets each comprising a first kneading disc positioned on an upstream side and a second kneading disc, the second kneading disc being mounted continuously with and downstream of the first kneading disc so as to have a phase difference ? of an acute angle relative to the first kneading disc, are disposed continuously in the axial direction of the kneading screw. The first kneading discs in two continuous disc sets have a phase difference of 180°. With this construction, it is possible to attain a higher degree of kneading than in the conventional neutral kneading disc segment.
    Type: Grant
    Filed: December 30, 2008
    Date of Patent: March 13, 2012
    Assignee: Kobe Steel, Ltd.
    Inventors: Kazuhisa Fukutani, Sayaka Yamada, Yasuaki Yamane, Kazuo Yamaguchi
  • Patent number: 8118475
    Abstract: Provided is a kneading degree adjusting apparatus, which can have a wide adjusting range for a kneading degree even if a gate member and a cylindrical segment are not made so close as to invite a fear of metallic contacts. The kneading degree adjusting apparatus is disposed in a kneading treatment equipment, which includes a cylindrical segment formed at a predetermined portion and a kneading screw for kneading a material while feeding the same to the downstream side, thereby to adjust the kneading degree of the material. The kneading degree adjusting apparatus comprises a gate member having an opposed face confronting the outer circumference of the cylindrical segment and moved toward and away from the outer circumference of the cylindrical segment thereby to change the area of the material passage to be formed between the opposed face and the outer circumference of the cylindrical segment. The outer circumference and the opposed face are corrugated to form the passage into a bent shape.
    Type: Grant
    Filed: January 29, 2009
    Date of Patent: February 21, 2012
    Assignee: Kobe Steel, Ltd.
    Inventors: Sayaka Yamada, Kazuo Yamaguchi, Yasuaki Yamane, Koichi Honke, Kazuhisa Fukutani
  • Publication number: 20120014206
    Abstract: A kneading rotor, in which the length L4 of a long blade in the direction of rotation of a rotor section is greater than one half of the total length L5 of a rotor section main body in the direction of rotation, and the long blades are arranged in such a manner that, in a case where a pair of the rotor sections are arranged mutually in parallel inside the chamber of the closed kneading machine and are rotated in mutually opposite directions, an end section on the rearward side in the direction of rotation of the rotor section, of the long blade of one of the rotor sections, and an end section on the forward side in the direction of rotation of the rotor section, of the long blade of the other one of the rotor sections, alternately repeat mutually an approaching action and a separating action, and in the state of approach, the end section on the forward side and the end section on the rearward side oppose each other in the direction of rotation of the rotor sections on a line which links the respective central
    Type: Application
    Filed: March 12, 2010
    Publication date: January 19, 2012
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Norifumi Yoshida, Masaaki Uemura, Hiromi Nakano, Katsunobu Hagiwara, Kimio Inoue, Mika Nishida, Kazuhisa Fukutani
  • Patent number: 8087815
    Abstract: One object of the present invention is to provide a kneader which can diminish wear of screws and a barrel while preventing the manufacturing process for the screws and barrel from becoming complicated. In this kneader, a pair of screws are rotated about respective axes thereof to knead a material to be kneaded which is introduced into a kneading space formed within a barrel. Each screw has such a shape generating deflection in a predetermined direction perpendicular to an arranged direction of the axes of the pair of screws during kneading of the material to be kneaded, and the kneading space has a shape such that a pair of accommodating spaces which accommodate each of the screws respectively are connected together so as to overlap each other partially in the radial direction, each accommodating space being formed in such a manner that the diameter thereof in the predetermined direction in which there occurs deflection of each screw is larger than in any other direction.
    Type: Grant
    Filed: September 16, 2008
    Date of Patent: January 3, 2012
    Assignee: Kobe Steel, Ltd.
    Inventors: Kazuhisa Fukutani, Sayaka Yamada, Shigehiro Kasai, Kazuo Yamaguchi, Yasuaki Yamane
  • Publication number: 20110222364
    Abstract: Provided is a kneading rotor, a batch kneader and a method of kneading materials capable of obtaining kneaded materials with higher quality in comparison to conventional kneaded materials when the materials to be kneaded are kneaded in a high temperature state. The kneading rotor comprises a rotor portion which is disposed in a kneading chamber of a chamber of a batch kneader, and applies shear force, by using a plurality of kneading blades, to materials to be kneaded which pass through a tip clearance. A first long blade of the plurality of kneading blades has an apex for forming, with the inner surface of the chamber forming the kneading chamber, three-staged tip clearances of different sizes configured from a combination of a large tip clearance, a mid tip clearance that is smaller than the large tip clearance, and a small tip clearance that is smaller than the mid tip clearance so as to be arranged in the longitudinal direction of the first long blade.
    Type: Application
    Filed: January 13, 2010
    Publication date: September 15, 2011
    Applicant: Kabushiki Kaisha Kobe Seiko Sho(kobe) Steel (LTD)
    Inventors: Norifumi Yoshida, Masaaki Uemura, Hiromi Nakano, Katsunobu Hagiwara, Kimio Inoue, Mika Nishida, Kazuhisa Fukutani
  • Publication number: 20100309745
    Abstract: Provided is a kneading degree adjusting apparatus, which can have a wide adjusting range for a kneading degree even if a gate member and a cylindrical segment are not made so close as to invite a fear of metallic contacts. The kneading degree adjusting apparatus is disposed in a kneading treatment equipment, which includes a cylindrical segment formed at a predetermined portion and a kneading screw for kneading a material while feeding the same to the downstream side, thereby to adjust the kneading degree of the material. The kneading degree adjusting apparatus comprises a gate member having an opposed face confronting the outer circumference of the cylindrical segment and moved toward and away from the outer circumference of the cylindrical segment thereby to change the area of the material passage to be formed between the opposed face and the outer circumference of the cylindrical segment. The outer circumference and the opposed face are corrugated to form the passage into a bent shape.
    Type: Application
    Filed: January 29, 2009
    Publication date: December 9, 2010
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Sayaka Yamada, Kazuo Yamaguchi, Yasuaki Yamane, Koichi Honke, Kazuhisa Fukutani
  • Publication number: 20100271901
    Abstract: The degree of kneading of a material to be kneaded is to be capable of being adjusted with a high accuracy. A kneading degree adjusting mechanism is installed in a processing apparatus having a barrel and a kneading screw inserted into the barrel rotatably, the kneading screw having a kneading section and being adapted to rotate within the barrel to knead a material continuously while feeding the material from an upstream side toward a downstream side, the kneading degree adjusting mechanism including a push-back section for pushing back the material to the upstream side and thereby making the material stay around the kneading section, the push-back section being disposed downstream of the kneading section in the kneading screw, a kneading degree adjusting member having an opposed surface opposed to an outer periphery surface of the push-back section, and a drive section for actuating the kneading degree adjusting member so that the opposed surface moves toward and away from the push-back section.
    Type: Application
    Filed: October 31, 2008
    Publication date: October 28, 2010
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Kazuo Yamaguchi, Yasuaki Yamane, Katsunori Takahashi, Taiji Orimo, Sayaka Yamada, Kazuhisa Fukutani
  • Patent number: 7802915
    Abstract: The device for adjusting the degree of mixing according to the present invention is installed in mixing equipment equipped with a kneading/mixing screw for mixing material while feeding the material to a downstream side, wherein a gate member is moved relative to a portion of a circular section provided for the kneading/mixing screw so as to cause a change in the area of a flow path formed between the gate member and the portion of a circular section, thereby adjusting the degree of mixing of the material. A drive quantity changing device; is disposed between the gate member and a drive member.
    Type: Grant
    Filed: October 1, 2009
    Date of Patent: September 28, 2010
    Assignee: Kobe Steel, Ltd.
    Inventors: Sayaka Yamada, Kazuo Yamaguchi, Yasuaki Yamane, Kazuhisa Fukutani
  • Publication number: 20100224309
    Abstract: A manufacturing apparatus of a fiber-reinforced resin strand including spreaders that spread a reinforcing fiber bundle and are provided inside a crosshead to which a molten resin material is supplied continuously from an extruding machine, twisting rollers provided at a downstream position from an exit nozzle of the crosshead and that pultrude a fiber-reinforced resin strand formed of a resin-impregnated fiber bundle from the exit nozzle while imparting twists thereto, and twist retaining rollers provided at a downstream position from the twisting rollers and that retain twists of the fiber-reinforced resin strand. The twisting rollers and the twist retaining rollers are made of metal with asperities being formed on the surface thereof. The manufacturing apparatus can achieve excellent durability and is capable of manufacturing a fiber-reinforced resin strand at a high production rate without causing slipping.
    Type: Application
    Filed: April 18, 2007
    Publication date: September 9, 2010
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd)
    Inventors: Naoyuki Tashiro, Atsushi Yamamoto, Kazuhisa Fukutani, Yoshiaki Matsubara, Katsumi Ogawa
  • Publication number: 20100110822
    Abstract: The device for adjusting the degree of mixing according to the present invention is installed in mixing equipment equipped with a kneading/mixing screw for mixing material while feeding the material to a downstream side, wherein a gate member is moved relative to a portion of a circular section provided for the kneading/mixing screw so as to cause a change in the area of a flow path formed between the gate member and the portion of a circular section, thereby adjusting the degree of mixing of the material. Drive quantity changing means is disposed between the gate member and drive means.
    Type: Application
    Filed: October 1, 2009
    Publication date: May 6, 2010
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Sayaka Yamada, Kazuo Yamaguchi, Yasuaki Yamane, Kazuhisa Fukutani
  • Publication number: 20100091603
    Abstract: To provide a kneading screw which can reduce such a phenomenon that a disproportional load is imposed onto a shaft of the kneading screw without degrading kneading performance of the kneading screw, a twin screw extruder with the kneading screw, and a method for assembling the kneading screw.
    Type: Application
    Filed: November 6, 2007
    Publication date: April 15, 2010
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Yasuaki Yamane, Kazuo Yamaguchi, Toru Sakatani, Sayaka Yamada, Kazuhisa Fukutani, Koichi Honke
  • Publication number: 20090213683
    Abstract: The kneading disc segment according to the present invention comprises plural disc sets each comprising two kneading discs and mounted on a kneading screw (3) which is for kneading a material while feeding the material to a downstream side. Disc sets each comprising a first kneading disc positioned on an upstream side and a second kneading disc, the second kneading disc being mounted continuously with and downstream of the first kneading disc so as to have a phase difference ? of an acute angle relative to the first kneading disc, are disposed continuously in the axial direction of the kneading screw. The first kneading discs in two continuous disc sets have a phase difference of 180°. With this construction, it is possible to attain a higher degree of kneading than in the conventional neutral kneading disc segment.
    Type: Application
    Filed: December 30, 2008
    Publication date: August 27, 2009
    Applicant: Kabushiki Kaisha kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Kazuhisa Fukutani, Sayaka Yamada, Yasuaki Yamane, Kazuo Yamaguchi
  • Publication number: 20090097350
    Abstract: One object of the present invention is to provide a kneader which can diminish wear of screws and a barrel while preventing the manufacturing process for the screws and barrel from becoming complicated. In this kneader, a pair of screws are rotated about respective axes thereof to knead a material to be kneaded which is introduced into a kneading space formed within a barrel. Each screw has such a shape generating deflection in a predetermined direction perpendicular to an arranged direction of the axes of the pair of screws during kneading of the material to be kneaded, and the kneading space has a shape such that a pair of accommodating spaces which accommodate each of the screws respectively are connected together so as to overlap each other partially in the radial direction, each accommodating space being formed in such a manner that the diameter thereof in the predetermined direction in which there occurs deflection of each screw is larger than in any other direction.
    Type: Application
    Filed: September 16, 2008
    Publication date: April 16, 2009
    Inventors: Kazuhisa Fukutani, Sayaka Yamada, Shigehiro Kasai, Kazuo Yamaguchi, Yasuaki Yamane
  • Publication number: 20090056620
    Abstract: [Subject] A thermal spraying nozzle device capable of accurately forming a uniform and compact metal laminate, as well as a thermal spraying system using the thermal spraying nozzle device, are to be provided.
    Type: Application
    Filed: November 24, 2005
    Publication date: March 5, 2009
    Inventors: Tsuyoshi Oda, Hideo Hata, Yasushi Maeda, Kazuhisa Fukutani
  • Patent number: 7470118
    Abstract: An underwater cutting pelletizer is disclosed wherein a water chamber is circular in plan, an inlet portion is formed on one side in a diametrical direction of the water chamber to introduce cooling water into the water chamber, and an outlet portion is formed on the other side in the diametrical direction of the water chamber to discharge the cooling water from the interior of the water chamber to the exterior, the inlet portion being in a divergent shape in an inflow direction of cooling water. The retention time of pellets in the interior of the water chamber can be made as short as possible.
    Type: Grant
    Filed: July 28, 2006
    Date of Patent: December 30, 2008
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Kazuhisa Fukutani, Koichi Honke, Kazuo Iritani, Nobuki Nagami
  • Patent number: 7326298
    Abstract: In a wire insulating line, a cooling device that cools down a traveling high-temperature linear material, which is resin-coated by an extruder, in cooling water includes a reservoir tank that reserves the cooling water and allows the linear material to pass therein, and water spray nozzles that are provided in plural numbers in the reservoir tank with a gap along the linear material traveling direction and spray water to the linear material in the cooling water.
    Type: Grant
    Filed: October 7, 2005
    Date of Patent: February 5, 2008
    Assignee: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Takehiko Wakazono, Kazuhisa Fukutani, Naoyuki Tashiro
  • Publication number: 20070119286
    Abstract: An underwater cutting pelletizer is disclosed wherein a water chamber is circular in plan, an inlet portion is formed on one side in a diametrical direction of the water chamber to introduce cooling water into the water chamber, and an outlet portion is formed on the other side in the diametrical direction of the water chamber to discharge the cooling water from the interior of the water chamber to the exterior, the inlet portion being in a divergent shape in an inflow direction of cooling water. The retention time of pellets in the interior of the water chamber can be made as short as possible.
    Type: Application
    Filed: July 28, 2006
    Publication date: May 31, 2007
    Inventors: Kazuhisa Fukutani, Koichi Honke, Kazuo Iritani, Nobuki Nagami
  • Publication number: 20060081177
    Abstract: In a wire insulating line, a cooling device that cools down a traveling high-temperature linear material, which is resin-coated by an extruder, in cooling water includes a reservoir tank that reserves the cooling water and allows the linear material to pass therein, and water spray nozzles that are provided in plural numbers in the reservoir tank with a gap along the linear material traveling direction and spray water to the linear material in the cooling water.
    Type: Application
    Filed: October 7, 2005
    Publication date: April 20, 2006
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel Ltd.)
    Inventors: Takehiko Wakazono, Kazuhisa Fukutani, Naoyuki Tashiro