Patents by Inventor Kazumichi Sashi

Kazumichi Sashi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220028576
    Abstract: An electrical steel sheet provided with an insulating coating wherein the insulating coating is formed by a method includes forming an insulating coating on an electrical steel sheet, including: preparing a treatment solution that does not contain an Fe compound by adding an Si compound to water; applying the treatment solution to a surface of the electrical steel sheet; leaving the treatment solution on the surface of the electrical steel sheet to allow Fe in the electrical steel sheet to be dissolved in the treatment solution; and baking the treatment solution to form the insulating film such that a coating weight of Si in the insulating coating in terms of SiO2 is 50% to 99% of the total coating weight, and a ratio (Fe/Si) of content of Fe to content of Si in the insulating coating is 0.01 to 0.6 on a molar basis.
    Type: Application
    Filed: October 5, 2021
    Publication date: January 27, 2022
    Inventors: Kazumichi Sashi, Nobuko Nakagawa, Naoki Muramatsu, Chiyoko Tada, Nobue Fujibayashi
  • Patent number: 11177052
    Abstract: A method for forming an insulating coating on an electrical steel sheet is provided. The method includes preparing a treatment solution by adding a Si compound to water and applying the treatment solution to a surface of the electrical steel sheet. Fe in the electrical steel sheet dissolves in the treatment solution and, thereafter, the electrical steel sheet and treatment solution are baked to form the insulating film. In the insulating film, a coating weight of Si in terms of SiO2 is 50% to 99% of the total coating weight, and a ratio (Fe/Si) of content of Fe to content of Si in the insulating coating is 0.01 to 0.6 on a molar basis.
    Type: Grant
    Filed: July 22, 2019
    Date of Patent: November 16, 2021
    Assignee: JFE Steel Corporation
    Inventors: Kazumichi Sashi, Nobuko Nakagawa, Naoki Muramatsu, Chiyoko Tada, Nobue Fujibayashi
  • Patent number: 10526672
    Abstract: The disclosure provides an electrical steel sheet with an insulating coating excellent in both punchability and powdering resistance, without any chromium compound being contained in the insulating coating. The electrical steel sheet with an insulating coating includes an electrical steel sheet and an insulating coating formed on the electrical steel sheet. The insulating coating contains Si and particulate organic resin. The organic resin contains primary particles having an average primary particle size of 1.0 ?m or less, and 5% or more and 50% or less of the primary particles of the organic resin are agglomerated particles.
    Type: Grant
    Filed: April 5, 2016
    Date of Patent: January 7, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Naoki Muramatsu, Nobuko Nakagawa, Kazumichi Sashi, Chiyoko Tada
  • Publication number: 20190348195
    Abstract: A method for forming an insulating coating on an electrical steel sheet is provided. The method includes preparing a treatment solution by adding a Si compound to water and applying the treatment solution to a surface of the electrical steel sheet. Fe in the electrical steel sheet dissolves in the treatment solution and, thereafter, the electrical steel sheet and treatment solution are baked to form the insulating film. In the insulating film, a coating weight of Si in terms of SiO2 is 50% to 99% of the total coating weight, and a ratio (Fe/Si) of content of Fe to content of Si in the insulating coating is 0.01 to 0.6 on a molar basis.
    Type: Application
    Filed: July 22, 2019
    Publication date: November 14, 2019
    Inventors: Kazumichi Sashi, Nobuko Nakagawa, Naoki Muramatsu, Chiyoko Tada, Nobue Fujibayashi
  • Patent number: 10403417
    Abstract: An electrical steel sheet is provided with insulating coating. The insulating coating contains Si and Fe. The coating weight of Si in the insulating coating in terms of SiO2 is 50% to 99% of the total coating weight. The ratio (Fe/Si) of the content of Fe to the content of Si in the insulating coating is 0.01 to 0.6 on a molar basis. The ratio (C (the organic resin+the lubricant)/(Fe2O3+SiO2)) of the coating weight of the organic resin and/or the lubricant in terms of C to the sum of the coating weight of Fe in terms of Fe2O3 and the coating weight of Si in terms of SiO2 preferably is 0.05 to 0.8.
    Type: Grant
    Filed: November 11, 2014
    Date of Patent: September 3, 2019
    Assignee: JFE Steel Corporation
    Inventors: Kazumichi Sashi, Nobuko Nakagawa, Naoki Muramatsu, Chiyoko Tada, Nobue Fujibayashi
  • Publication number: 20180251869
    Abstract: The disclosure provides an electrical steel sheet with an insulating coating excellent in both punchability and powdering resistance, without any chromium compound being contained in the insulating coating. The electrical steel sheet with an insulating coating includes an electrical steel sheet and an insulating coating formed on the electrical steel sheet. The insulating coating contains Si and particulate organic resin. The organic resin contains primary particles having an average primary particle size of 1.0 ?m or less, and 5% or more and 50% or less of the primary particles of the organic resin are agglomerated particles.
    Type: Application
    Filed: April 5, 2016
    Publication date: September 6, 2018
    Applicant: JFE STEEL CORPORATION
    Inventors: Naoki MURAMATSU, Nobuko NAKAGAWA, Kazumichi SASHI, Chiyoko TADA
  • Publication number: 20170162295
    Abstract: An electrical steel sheet is provided with insulating coating. The insulating coating contains Si and Fe. The coating weight of Si in the insulating coating in terms of SiO2 is 50% to 99% of the total coating weight. The ratio (Fe/Si) of the content of Fe to the content of Si in the insulating coating is 0.01 to 0.6 on a molar basis. The ratio (C (the organic resin+the lubricant)/(Fe2O3+SiO2)) of the coating weight of the organic resin and/or the lubricant in terms of C to the sum of the coating weight of Fe in terms of Fe2O3 and the coating weight of Si in terms of SiO2 preferably is 0.05 to 0.8.
    Type: Application
    Filed: November 11, 2014
    Publication date: June 8, 2017
    Inventors: Kazumichi Sashi, Nobuko Nakagawa, Naoki Muramatsu, Chiyoko Tada, Nobue Fujibayashi
  • Publication number: 20170117758
    Abstract: A stacked electrical steel sheet used for a stacked iron core of an automotive motor and the like required to have high-temperature bond property and high-temperature oil resistance is provided. An electrical steel sheet for stacking includes: an electrical steel sheet; and a bond-type insulating coating formed on at least one surface of the electrical steel sheet and having Martens hardness HM of 50 or more and less than 500.
    Type: Application
    Filed: July 24, 2015
    Publication date: April 27, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Nobuko NAKAGAWA, Kazumichi SASHI, Naoki MURAMATSU, Chiyoko TADA
  • Patent number: 9594191
    Abstract: A solar reflector plate maintains an excellent reflectance of a reflective layer and has excellent sand resistance and weather resistance. The solar reflector plate includes a substrate; a reflective layer provided onto the substrate; and a protective layer provided onto the reflective layer, wherein the protective layer contains silicon in an amount of 10% by mass to 60% by mass in terms of SiO2 and an organic substance, and has 1.5 to 3.2 oxygen atoms on average that form a chemical bond with silicon.
    Type: Grant
    Filed: March 19, 2013
    Date of Patent: March 14, 2017
    Assignee: JFE Steel Corporation
    Inventors: Kazumichi Sashi, Takahiko Oshige, Shin Ishikawa, Yoshihito Sakamoto, Takahiro Kubota
  • Patent number: 9534136
    Abstract: A semi-organic insulation coating includes an inorganic component and an organic resin, a Zr compound and an Si compound contains a plate-like silica as an inorganic component and are included in a ratio in a dry coating of 20 to 70 mass % of Zr compound (converted to ZrO2) and 10 to 50 mass % of Si compound containing plate-like silica (converted to SiO2), and the remainder is substantially an organic resin, whereby a magnetic steel sheet with a semi-organic insulation coating has no deterioration of corrosion resistance and water resistance without containing a chromium compound and being excellent in powdering resistance, scratch resistance, sticking resistance, TIG weldability, punchability and coating appearance.
    Type: Grant
    Filed: July 21, 2011
    Date of Patent: January 3, 2017
    Assignee: JFE Steel Corporation
    Inventors: Kazumichi Sashi, Hiroyuki Ogata, Chiyoko Tada, Nobuko Nakagawa, Nobue Fujibayashi, Tomofumi Shigekuni, Kenichi Sasaki
  • Publication number: 20160111182
    Abstract: There is provided an electrical steel sheet provided with an insulating coating which has high corrosion resistance and high adhesion. The electrical steel sheet provided with an insulating coating includes an electrical steel sheet and an insulating coating disposed on the electrical steel sheet. The insulating coating includes Zr and Fe. The content of Zr in the insulating coating is in the range of 0.05 to 1.50 g/m2 in terms of ZrO2. The compositional ratio between Zr and Fe is such that the molar ratio of Fe to Zr, that is, the ratio of the amount (moles) of Fe included in the insulating coating to the amount (moles) of Zr included in the insulating coating, is in the range of 0.10 to 2.00.
    Type: Application
    Filed: May 13, 2014
    Publication date: April 21, 2016
    Applicant: JFE STEEL CORPORATION
    Inventors: Kazumichi SASHI, Naoki MURAMATSU, Nobue FUJIBAYASHI, Takahiro KUBOTA
  • Patent number: 9234680
    Abstract: A solar light reflecting plate used for a light condensing and heat collecting device which includes a solar light reflecting plate that reflects and condenses solar light and a heat collecting tube that receives the solar light condensed by the solar light reflecting plate and is heated by the condensed solar light, wherein the solar light reflecting plate includes at least a rolled substrate, a surface roughness of a solar light reflecting surface that is an outermost surface and that reflects solar light is 0.02 ?m to 1.0 ?m in terms of arithmetic mean roughness Ra, and the solar light reflecting plate is disposed so that an angle between a rolling direction of the substrate and a longitudinal direction of the heat collecting tube is 80° to 100°.
    Type: Grant
    Filed: August 9, 2012
    Date of Patent: January 12, 2016
    Assignee: JFE Steel Corporation
    Inventors: Kazumichi Sashi, Takahiko Oshige, Naoki Nishiyama, Yoshihito Sakamoto
  • Publication number: 20150109696
    Abstract: A solar reflector plate maintains an excellent reflectance of a reflective layer and has excellent sand resistance and weather resistance. The solar reflector plate includes a substrate; a reflective layer provided onto the substrate; and a protective layer provided onto the reflective layer, wherein the protective layer contains silicon in an amount of 10% by mass to 60% by mass in terms of SiO2 and an organic substance, and has 1.5 to 3.2 oxygen atoms on average that form a chemical bond with silicon.
    Type: Application
    Filed: March 19, 2013
    Publication date: April 23, 2015
    Inventors: Kazumichi Sashi, Takahiko Oshige, Shin Ishikawa, Yoshihito Sakamoto, Takahiro Kubota
  • Publication number: 20140209091
    Abstract: A solar light reflecting plate used for a light condensing and heat collecting device which includes a solar light reflecting plate that reflects and condenses solar light and a heat collecting tube that receives the solar light condensed by the solar light reflecting plate and is heated by the condensed solar light, wherein the solar light reflecting plate includes at least a rolled substrate, a surface roughness of a solar light reflecting surface that is an outermost surface and that reflects solar light is 0.02 ?m to 1.0 ?m in terms of arithmetic mean roughness Ra, and the solar light reflecting plate is disposed so that an angle between a rolling direction of the substrate and a longitudinal direction of the heat collecting tube is 80° to 100°.
    Type: Application
    Filed: August 9, 2012
    Publication date: July 31, 2014
    Applicant: JFE STEEL CORPORATION
    Inventors: Kazumichi Sashi, Takahiko Oshige, Naoki Nishiyama, Yoshihito Sakamoto
  • Publication number: 20140186614
    Abstract: An electrical steel sheet with an insulation coating excellent in punchability, coating adhesion property and coating film property after annealing, even without containing any chromium compound in the insulation coating. The insulation coating is formed by applying a surface-treatment agent to at least one side of the electrical steel sheet and drying the surface-treatment agent. The surface-treatment agent contains trialkoxysilane and/or dialkoxysilane (A) in which a substituent bound to Si is constituted only by at least one non-reactive substituent selected from the group consisting of hydrogen, an alkyl group, and a phenyl group; and a silane coupling agent (B), at a mass ratio (A/B) of 0.05 to 1.0.
    Type: Application
    Filed: August 29, 2012
    Publication date: July 3, 2014
    Applicant: JFE Steel Corporation
    Inventors: Nobue Fujibayashi, Kazumichi Sashi, Yusuke Okumura, Yasuhide Oshima, Takahiro Kubota, Masayasu Nagoshi
  • Patent number: 8709550
    Abstract: In a process for manufacturing a coated steel sheet such as a coated electromagnetic steel sheet using a water-based coating liquid containing an organic resin, to perform steps subsequent to an annealing step continuously at high speed without causing appearance defects such as coating unevenness; to provide an electromagnetic steel sheet having an insulating film thereon, in which properties of the film are satisfactory, superior weldability and punchability can be obtained without deteriorating the space factor, and the satisfactory film properties can be maintained even if the electromagnetic steel sheet having the insulating film thereon is temper-rolled. A coating liquid is applied onto an untreated steel sheet. The applied liquid is heated on the side close to the steel sheet in such a manner that the time elapsed until the steel sheet temperature is increased to 100° C. after the application is completed is 10 seconds or less, thereby drying the coating liquid.
    Type: Grant
    Filed: January 24, 2003
    Date of Patent: April 29, 2014
    Assignee: JFE Steel Corporation
    Inventors: Yuka Komori, Masaki Kawano, Kazumichi Sashi, Akio Fujita
  • Publication number: 20130115444
    Abstract: A semi-organic insulation coating includes an inorganic component and an organic resin, a Zr compound and an Si compound contains a plate-like silica as an inorganic component and are included in a ratio in a dry coating of 20 to 70 mass % of Zr compound (converted to ZrO2) and 10 to 50 mass % of Si compound containing plate-like silica (converted to SiO2), and the remainder is substantially an organic resin, whereby a magnetic steel sheet with a semi-organic insulation coating has no deterioration of corrosion resistance and water resistance without containing a chromium compound and being excellent in powdering resistance, scratch resistance, sticking resistance, TIG weldability, punchability and coating appearance.
    Type: Application
    Filed: July 21, 2011
    Publication date: May 9, 2013
    Applicant: JFE STEEL CORPORATION
    Inventors: Kazumichi Sashi, Hiroyuki Ogata, Chiyoko Tada, Nobuko Nakagawa, Nobue Fujibayashi, Tomofumi Shigekuni, Kenichi Sasaki
  • Publication number: 20120301744
    Abstract: An electrical steel sheet is provided with an insulating coating which has inorganic with some organic materials, the insulating coating including inorganic components and an organic resin, the insulating coating contains, as the inorganic components, a Zr compound, a B compound, and a Si compound, specifically, when expressed as percentages in the dry coating, 20% to 70% by mass of the Zr compound (in terms of ZrO2), 0.1% to 5% by mass of the B compound (in terms of B2O3), and 10% to 50% by mass of the Si compound (in terms of SiO2), and the balance containing the organic resin.
    Type: Application
    Filed: November 5, 2010
    Publication date: November 29, 2012
    Applicant: JFE Steel Corporation
    Inventors: Kazumichi Sashi, Hiroyuki Ogata, Chiyoko Tada, Nobuko Nakagawa, Nobue Fujibayashi, Tomofumi Shigekuni, Kenichi Sasaki
  • Publication number: 20100233484
    Abstract: An electrical steel sheet has an insulation coating having excellent corrosion resistance and punchability even without containing chromium and is prepared by applying a coating liquid on the surface of an electrical steel sheet, followed by baking the applied coating liquid, which coating liquid contains 100 parts by weight of polysiloxane polymer prepared by copolymerizing polysiloxane with one or more resins selected from acrylic resin, styrene resin, vinyl acetate resin, polyester resin, urethane resin, polyethylene resin, polypropylene resin, polyamide resin, polycarbonate resin, phenol resin, alkyd resin, and epoxy resin, and 1 to 50 parts by weigh of one or more compounds selected from melamine, isocyanate, silane coupling agent, and oxazoline, as a cross-linking agent.
    Type: Application
    Filed: December 26, 2006
    Publication date: September 16, 2010
    Applicant: JFE STEEL CORPORATION
    Inventors: Tomofumi Shigekuni, Kazumichi Sashi, Masaaki Kohno, Yuka Komori
  • Publication number: 20100221549
    Abstract: An insulation coating containing a composite resin composed of polysiloxane and a polymer containing carbon is formed on the surface of an electrical steel sheet, thus obtaining an electrical steel sheet having an insulation coating that gives corrosion resistance and punchability equivalent to or higher than those of Cr-containing insulation coating.
    Type: Application
    Filed: December 26, 2006
    Publication date: September 2, 2010
    Applicant: JFE Steel Corporation,
    Inventors: Tomofumi Shigekuni, Kazumichi Sashi, Masaaki Kohno, Yuka Komori