Patents by Inventor Kazunori Ban

Kazunori Ban has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7957580
    Abstract: A workpiece picking device capable of correctly detecting the size of a workpiece. The picking device has a robot capable of picking the same kind of workpieces contained in a work container, a robot controller for controlling the robot, a video camera positioned above the work container so as to widely image the workpieces and an image processor for processing an image obtained by the video camera. The three-dimensional position and posture of each workpiece is measured by a three-dimensional vision sensor arranged on a wrist element of the robot.
    Type: Grant
    Filed: January 31, 2007
    Date of Patent: June 7, 2011
    Assignee: Fanuc Ltd
    Inventors: Kazunori Ban, Fumikazu Warashina, Keisuke Watanabe
  • Patent number: 7899577
    Abstract: A measuring system and a calibration method for automatically calculating errors of mechanical parameters with high accuracy and correcting the parameters, by means of a relatively small and inexpensive measuring device. In relation to a plurality of positions of measurement, a robot is automatically moved such that, on a light receiving surface of a camera, the distance between the centers of an ellipse indicating a mark of a target and a circle of representing the shape of the target, and the difference between the length of the long axis of the ellipse and the diameter of the circle are within a predetermined error range.
    Type: Grant
    Filed: July 2, 2007
    Date of Patent: March 1, 2011
    Assignee: Fanuc Ltd
    Inventors: Kazunori Ban, Katsutoshi Takizawa, Gang Shen
  • Publication number: 20110029131
    Abstract: A measurement apparatus for determining a position of a tool center point (31) of a tool (30), which is attached to a tool attachment surface (32) of a robot (1), with respect to the tool attachment surface (32) includes: a camera (4) attached to the arm tip portion of the robot (1); a touch-up point (an origin of ?m) disposed in a working space of the robot; a measurement section (11a) for measuring the position of the touch-up point by using the robot and the camera; a first storage section (12a) for storing the measured position of the touch-up point; a second storage section (12b) for storing a position of the robot (1) when the tool center point is aligned with the touch-up point by moving the robot; and a calculation section (11b) for calculating the position of the tool center point with respect to the tool attachment surface of the robot by using the stored positions of the touch-up point and the robot.
    Type: Application
    Filed: July 16, 2010
    Publication date: February 3, 2011
    Applicant: FANUC LTD
    Inventors: Kazunori BAN, Katsutoshi Takizawa, Gang Shen
  • Patent number: 7853359
    Abstract: A calibration device and method for automatically determining the position and the orientation of a robot used for measurement. First, an initial position of a preliminary position is generated based on a designated basic position, and it is judged whether the initial position is within an operation range of the robot. If the robot cannot reach the initial position, the preliminary position is adjusted close to the basic position. Otherwise, the preliminary position is evaluated by calculating an evaluation index of the preliminary position. When the evaluation index does not satisfy a predetermined condition, an initial value of an posture angle is increased.
    Type: Grant
    Filed: February 1, 2008
    Date of Patent: December 14, 2010
    Assignee: Fanuc Ltd
    Inventors: Kazunori Ban, Katsutoshi Takizawa, Gang Shen
  • Publication number: 20100305754
    Abstract: An article conveying robot system capable of effectively containing an article in a container conveyed by a conveyor by using a robot. A container detecting part measures the distribution of shading of an image of each containing cell based on a detection result of the container, detects the containing state of each cell, and stores the detection result of each cell. An information managing part of a controller of an upstream side robot receives information from a container detecting part of a controller of a downstream side robot, and then generates containing cell information. An information managing part checks the cell information to be processed, and then transmits the cell information to a task executing part only when an article is not located in the corresponding cell. Task executing part controls the robot so as to locate an article in the selected cell based on the cell information.
    Type: Application
    Filed: April 28, 2010
    Publication date: December 2, 2010
    Applicant: FANUC LTD
    Inventors: Kazunori BAN, Ichiro KANNO, Fumikazu WARASHINA, Masafumi OOBA
  • Publication number: 20100191372
    Abstract: A production system in which a human and a robot may simultaneously perform a cooperative task in the same area while ensuring human's safety. A robot is positioned at one side of a working table, and an operator is positioned at the other side of the working table. The reachable area of the operator is limited by the working table. An area of the working table is divided into an area where only the operator may perform a task, an area where only the robot may perform a task, and an area where both the operator and the robot may enter. In a cooperation mode, the maximum movement speed of a component of the robot is limited lower than when the component of the robot is outside the cooperative task area, and, the motion of the robot is limited so that the robot does not enter a robot entry-prohibited area.
    Type: Application
    Filed: January 26, 2010
    Publication date: July 29, 2010
    Applicant: FANUC LTD
    Inventors: Ryo NIHEI, Shinsuke SAKAKIBARA, Kazunori BAN, Masahiro MORIOKA, Satoshi ADACHI, Shouta TAKIZAWA
  • Publication number: 20100141776
    Abstract: A calibrating device for calibration of an image measurement system. The calibrating device includes a main body having an upper surface, and a characteristic portion, which serves as a benchmark for calibration and is in the form of a recess formed in the upper surface of the main body, wherein the characteristic portion includes a side surface extending in a direction crossing the upper surface, and a bottom surface extending in a direction crossing the side surface, the bottom surface has an optical reflectance lower than an optical reflectance of the upper surface in relation to light identical to each other. This can provide a calibrating device for calibration of an image measurement system, which can detect the characteristic portion on the calibrating device stably, precisely and independent of the illumination conditions, which is less costly and can be easily handled.
    Type: Application
    Filed: December 4, 2009
    Publication date: June 10, 2010
    Applicant: FANUC LTD
    Inventors: Kazunori BAN, Katsutoshi Takizawa, Gang Shen, Keisuke Watanabe
  • Patent number: 7734376
    Abstract: A hand as an end effector. The hand includes a base, a hook element associated with the base and capable of hooking and lifting an object, a holding element associated with the base and cooperating with the hook element to hold the object therebetween, and a drive section causing a relative movement between the hook element and the holding element. For example, the hook element is arranged movably in a direction toward and away from the holding element on the base, and the drive section drives the hook element. Alternatively, the holding element is arranged movably in a direction toward and away from the hook element on the base, and the drive section drives the holding element. A handling robot includes an arm and the above-described hand attached to the arm.
    Type: Grant
    Filed: March 2, 2006
    Date of Patent: June 8, 2010
    Assignee: Fanuc Ltd
    Inventors: Atsushi Watanabe, Kazunori Ban, Taro Arimatsu, Masaru Oda, Yoshinori Ochiishi, Hiroaki Kubota
  • Patent number: 7720573
    Abstract: A robot control apparatus includes a control apparatus body fixedly installed and connected to a robot and a portable teaching pendant connected to the control apparatus body to operate the robot through the teaching pendant. The teaching pendant includes an imaging device connector for connecting an imaging device to the teaching pendant so as to enable the image picked up by the imaging device to be directly input to the teaching pendant through the imaging device connector.
    Type: Grant
    Filed: June 19, 2007
    Date of Patent: May 18, 2010
    Assignee: Fanuc Ltd
    Inventors: Makoto Yamada, Kazunori Ban, Katsutoshi Takizawa
  • Publication number: 20100078953
    Abstract: A workpiece gripping device includes a primary catching mechanism having a suction pad adapted to hold a workpiece by suction power and a rod-like part having the suction pad mounted on one end thereof, gripping pawls sandwiching and gripping the workpiece, a drive unit for supplying a drive power, and a transmission mechanism transmitting the drive power of the drive unit to the gripping pawls. The transmission mechanism moves the gripping pawls along an axis of the rod-like part between a gripping position where the gripping pawls are projected beyond the suction pad and a retreated position where the gripping pawls are retreated from the suction pad toward the base plate. The gripping pawls are moved to the gripping position along the axis of the rod-like part while shortening the distance between the gripping pawls.
    Type: Application
    Filed: September 8, 2009
    Publication date: April 1, 2010
    Applicant: FANUC LTD
    Inventors: Kazunori BAN, Fumikazu WARASHINA, Shouta TAKIZAWA
  • Patent number: 7684897
    Abstract: A work model (or an image) is displayed on an image plane of a robot simulator (201), and a measuring portion and a measuring method are designated (202, 203) and a work shape and a work loading state are designated (204), and then it is judged whether or not the measuring portion and the measuring method are good (205). When the measuring portion and the measuring method are good, a program is generated and the processing is completed (207, 208). When the measuring portion and the measuring method are not good, an alarm is given (206), and the continuation (207) or the repetition (201) of the processing is directed. At the time of analyzing the program, the loading (101), the analysis and display of the measuring portion and the measuring method (102, 103) and the work information (104) are designated, and then it is judged whether or not the measuring portion and the measuring method, which have been analyzed, are good (105).
    Type: Grant
    Filed: September 30, 2005
    Date of Patent: March 23, 2010
    Assignee: Fanuc Ltd
    Inventors: Atsushi Watanabe, Kazunori Ban, Ichiro Kanno
  • Patent number: 7657346
    Abstract: The system includes a detecting section detecting an object to be picked, among a plurality of objects placed in a manner as to be at least partially superimposed on each other; a storage section storing appearance information of a predetermined portion of a reference object having an outward appearance identical to an outward appearance of the object to be picked; a determining section determining whether an inspected portion of the object to be picked, corresponding to the predetermined portion of the reference object, is concealed by another object, based on the appearance information of the reference object stored in the storage section; a control section deciding a picking motion for the object to be picked and outputting a control signal of the picking motion; and a picking mechanism performing the picking motion on the object to be picked in accordance with the control signal output from the control section.
    Type: Grant
    Filed: April 22, 2005
    Date of Patent: February 2, 2010
    Assignee: Fanuc Ltd
    Inventors: Kazunori Ban, Ichiro Kanno
  • Publication number: 20100004778
    Abstract: An object picking device, which is inexpensive and capable of speedily and accurately picking one object at a time from a random pile state. A target detecting part of an image processing part processes an image captured by a camera and detects objects. A target selecting part selects an object among the detected objects based on a certain rule. A view line direction calculating part calculates the direction of a view line extending to the selected object. A target position estimating part estimates the position including the height of the selected object based on size information of the object in the image. Then, a grip correction calculating part calculates an amount of correction of the movement of a robot so as to grip the object by using the robot.
    Type: Application
    Filed: June 1, 2009
    Publication date: January 7, 2010
    Applicant: FANUC LTD
    Inventors: Taro Arimatsu, Kazunori Ban, Ichiro Kanno, Keisuke Watanabe
  • Patent number: 7590468
    Abstract: A robot system can grasp and take out one of a plurality of workpieces placed in a basket-like container by a hand mounted at the forward end of a robot arm. The workpiece is detected by a visual sensor, and the robot is controlled depending on a position and an orientation of the workpiece. When a problem such as interference or the like occurs, information relating to the problem is stored in a robot control unit or a visual sensor control unit. Information relating to the problem includes a predetermined amount of the latest data retrospectively traced from the time point of problem occurrence, a position which the robot has reached, the target position data, the content of the process executed by the visual sensor, and the detection result. When the problem is reproduced, these data are used to simulate the situation at the time of problem occurrence by using simulation unit. The situation at the time of problem occurrence can also be reproduced by using the actual robot without using the simulation unit.
    Type: Grant
    Filed: September 29, 2004
    Date of Patent: September 15, 2009
    Assignee: Fanuc Ltd
    Inventors: Atsushi Watanabe, Kazunori Ban, Ichiro Kanno
  • Patent number: 7534077
    Abstract: A surface of a workpiece is traced when a machining tool is pressed onto the surface of the workpiece under force control so as to find the positional data of the surface shape. This positional data is corrected by an error caused by a bend of a robot. The positional data is compared with the target shape of the surface, from which the burr is removed. A shift of the surface shape in the normal line direction is found. The burr generation start position, the burr generation end position and the height of the burr are found by the shift start position, the shift end position and the shift size. A machining program is made which is composed of a pass connecting the burr end position with the burr start position and also composed of a cutting pass for removing the burr, and the thus made machining program is executed. As the burr position is found and the burr is removed when the machining tool is moved to the burr position, the burr can be effectively removed.
    Type: Grant
    Filed: August 16, 2005
    Date of Patent: May 19, 2009
    Assignee: Fanuc Ltd
    Inventors: Kazunori Ban, Takashi Sato, Kokoro Hatanaka
  • Patent number: 7532949
    Abstract: A measuring system which can easily measure a three-dimensional position of a target to be measured using a light receiving device mounted to a manipulator of a robot. When the manipulator is positioned at a first position, a moving process for moving an image of the target imaged by the light receiving device or a camera to a center of a light receiving surface of the camera is executed. Next, the manipulator positioned at the first position is moved, without changing the orientation of the camera, to a second position where the distance between the camera and the target is different to that at the first position. After that, the moving process is executed again. Based on the position of the manipulator after the process, the orientation of a coordinate system ?v1 representing the direction of a visual line is calculated. Then, the manipulator is rotated by 180 degree about Z-axis of the coordinate system ?v1 and the moving process is executed again.
    Type: Grant
    Filed: January 14, 2005
    Date of Patent: May 12, 2009
    Assignee: Fanuc Ltd
    Inventors: Kazunori Ban, Makoto Yamada
  • Patent number: 7526121
    Abstract: Slit light is projected onto the surface of an object, the reflected light is received using a video camera and analyzed by means of an image processor to thereby determine an equation of the surface onto which the slit light is projected. Then, an image is captured through normal image taking using the video camera and a straight line (line of sight) passing through the measuring point on the object and the center of the video camera is determined. Furthermore, parameters such as an affine transformation are determined by a comparison between the image of a characteristic area F of the object and a reference image. Then, the three-dimensional position and posture of the measuring point are determined from an intersection between the line of sight and the determined surface.
    Type: Grant
    Filed: October 22, 2003
    Date of Patent: April 28, 2009
    Assignee: Fanuc Ltd
    Inventors: Kazunori Ban, Ichiro Kanno
  • Patent number: 7502504
    Abstract: A three-dimensional visual sensor which measures the three-dimensional position and orientation of an objective workpiece accurately even when the position and orientation thereof varies. The position Ca, tilting angle ?a and size S of a first region A which includes a characteristic part of an objective workpiece, and the position Cb and radius Rb of a second region B which is a target region of measurement are determined in a two-dimensional image of a representative objective workpiece captured from a predetermined position, and stored as reference information. An image of a to-be-measured objective workpiece is captured, and in the image, a region corresponding to the second region is determined on the basis of the position C?a, tilting angle ??a and size S? of a region corresponding to the first region A, and the reference information. The position and orientation of the objective workpiece is obtained by measuring the region determined as corresponding to the second region.
    Type: Grant
    Filed: October 16, 2003
    Date of Patent: March 10, 2009
    Assignee: Fanuc Ltd
    Inventors: Kazunori Ban, Ichiro Kanno
  • Publication number: 20080300723
    Abstract: A teaching position correcting device which can easily correct, with high precision, teaching positions after shifting at least one of a robot and an object worked by the robot. Calibration is carried out using a vision sensor (i.e., CCD camera) that is mounted on a work tool. The vision sensor measures three-dimensional positions of at least three reference marks not aligned in a straight line on the object. The vision sensor is optionally detached from the work tool, and at least one of the robot and the object is shifted. After the shifting, calibration (this can be omitted when the vision sensor is not detached) and measuring of three-dimensional positions of the reference marks are carried out gain. A change in a relative positional relationship between the robot and the object is obtained using the result of measuring three-dimensional positions of the reference marks before and after the shifting respectively.
    Type: Application
    Filed: July 31, 2008
    Publication date: December 4, 2008
    Inventors: Kazunori Ban, Katsutoshi Takizawa
  • Patent number: 7445260
    Abstract: A gripping type hand including a plurality of finger mechanisms provided respectively with finger joints, actuators for driving the finger joints, and links supported by the finger joints and operating under driving force of the actuators. The gripping type hand includes an operation controlling section capable of respectively controlling the actuators of the plurality of finger mechanisms independently from each other; a position detecting section for respectively detecting operating positions of the finger joints of the plurality of finger mechanisms; and strain detecting sections provided respectively for the plurality of finger mechanisms and detecting strains generating in the links due to force applied to the finger mechanisms.
    Type: Grant
    Filed: October 7, 2005
    Date of Patent: November 4, 2008
    Assignee: Fanuc Ltd
    Inventors: Ryo Nihei, Kazunori Ban, Takashi Sato, Toshinari Tamura, Kokoro Hatanaka