Patents by Inventor Kazunori Donoue

Kazunori Donoue has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20120244431
    Abstract: An electrode for a non-aqueous electrolyte battery has a current collector; and an electrode active material layer formed on the current collector, the electrode active material layer containing an electrode active material and carboxymethylcellulose. The weight of the electrode active material layer is at 250 g/m2 to 350 g/m2; the degree of etherification of the carboxymethylcellulose is from 0.5 to 1.0; the average degree of polymerization of the CMC is from 1600 to 1800; and the amount of the carboxymethylcellulose is set at from 0.4 mass % to 0.75 mass % with respect to 100 mass % of the electrode active material.
    Type: Application
    Filed: March 22, 2012
    Publication date: September 27, 2012
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Yuji Tani, Kazunori Donoue
  • Publication number: 20120196172
    Abstract: A stack type battery has a positive electrode plate (1) having a positive electrode active material layer (1a) formed on at least one side of a current collector made of a metal plate and a positive electrode current collector lead (11) provided in a portion thereof, the positive electrode plate (1) and the positive electrode current collector lead (11) facing a negative electrode plate across a separator (3a). A protective layer (13) made of a material having a lower electron conductivity than the metal of the current collector and being non-insulative is formed at a portion of the positive electrode plate (1) between the positive electrode current collector lead (11) and the separator (3a). The positive, electrode current collector lead (11) and the separator (3a) are joined to each other by the protective layer (13).
    Type: Application
    Filed: January 30, 2012
    Publication date: August 2, 2012
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Hitoshi Maeda, Yoshitaka Shinyashiki, Kazunori Donoue, Masayuki Fujiwara
  • Patent number: 8153302
    Abstract: A method of producing an active material for a lithium secondary battery, by which impurities causing problems in synthesizing an active material for a lithium secondary battery, including a lithium transition metal oxyanion compound are removed efficiently and enhancement of an energy density is realized, is provided. By cleaning the active material for a lithium secondary battery, including a lithium transition metal oxyanion compound, with a pH buffer solution, for example, it is possible to efficiently remove just only impurities such as Li3PO4 or Li2CO3, or a substance, other than LiFePO4, in which the valence of Fe is bivalent such as FeSO4, FeO or Fe3(PO4)2 without dissolving Fe of LiFePO4.
    Type: Grant
    Filed: February 27, 2008
    Date of Patent: April 10, 2012
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Denis Yau Wai Yu, Kazunori Donoue, Toshikazu Yoshida, Tetsuo Kadohata, Tetsuyuki Murata, Shigeki Matsuta
  • Publication number: 20120079712
    Abstract: A method of producing an active material for a lithium secondary battery, by which impurities causing problems in synthesizing an active material for a lithium secondary battery, including a lithium transition metal oxyanion compound are removed efficiently and enhancement of an energy density is realized, is provided. By cleaning the active material for a lithium secondary battery, including a lithium transition metal oxyanion compound, with a pH buffer solution, for example, it is possible to efficiently remove just only impurities such as Li3PO4 or Li2CO3, or a substance, other than LiFePO4, in which the valence of Fe is bivalent such as FeSO4, FeO or Fe3(PO4)2 without dissolving Fe of LiFePO4.
    Type: Application
    Filed: December 9, 2011
    Publication date: April 5, 2012
    Inventors: Denis Yau Wai YU, Kazunori Donoue, Toshikazu Yoshida, Tetsuo Kadohata, Tetsuyuki Murata, Shigeki Matsuta
  • Publication number: 20120077088
    Abstract: A method for manufacturing a positive electrode active material for a nonaqueous electrolyte secondary battery including the steps of mixing a lithium source and a tetravalent manganese source and reacting the lithium source and the manganese source at a temperature lower than 600° C. while tetravalent manganese is reduced, so as to produce a lithium manganese compound oxide, wherein the positive electrode active material is formed from the lithium manganese compound oxide where the lithium manganese compound oxide is represented by a general formula LixMnO2 (x?1) and which has a crystal structure of a space group C2/m.
    Type: Application
    Filed: September 26, 2011
    Publication date: March 29, 2012
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Kazunori Donoue, Denis Yau Wai Yu
  • Publication number: 20090286159
    Abstract: The present invention relates to a positive electrode for a rechargeable lithium ion battery comprised of single particles containing a compound of the formula LiMPCU, whereby M is a metal selected from the group consisting of Co, Ni, Mn, Fe, Ti or combinations thereof, and whereby in a X-Ray diffraction chart of the electrode the ratio of the intensity I1:I2 of two selected peaks (1) and (2) is larger than (9:1) and wherein I1 represents essentially the intensity of peak (1) assigned to the (020) plane and I2 represents the intensity of peak (2) assigned to the (301) plane. The invention relates further to a process for the manufacture of such a positive electrode and to a battery comprising such an electrode.
    Type: Application
    Filed: May 11, 2006
    Publication date: November 19, 2009
    Inventors: Gerhard Nuspl, Christian Vogler, Denis Yu, Kazunori Donoue, Takao Inoue, Christopher Fietzek, Wolfgang Weydanz
  • Publication number: 20090068560
    Abstract: A non-aqueous electrolyte secondary battery has a negative electrode, a non-aqueous electrolyte, and a positive electrode containing a positive electrode active material composed of an olivine lithium-containing metal phosphate represented by the general formula LixMPO4, where M is at least one element selected from the group consisting of Co, Ni, Mn, and Fe, and 0<x<1.3. The positive electrode active material contains a LixMPO4 aggregate formed by granulating a LixMPO4 having an average particle size of 1 ?m or less in a volumetric particle size distribution by coating the LixMPO4 with a binding agent composed of a carbonaceous substance. The LixMPO4 aggregate has an average particle size of 3 ?m or less in the volumetric particle size distribution and a 90th percentile particle size (D90) of 7 ?m or greater, as measured at the 90th percentile point of the volumetric particle size distribution.
    Type: Application
    Filed: August 22, 2008
    Publication date: March 12, 2009
    Inventors: Koji Hasumi, Hiroyuki Akita, Hironori Shirakata, Yoshinori Kida, Toshikazu Yoshida, Kazunori Donoue, Takashi Yamamoto, Tetsuyuki Murata, Shigeki Matsuta
  • Publication number: 20080299463
    Abstract: A nonaqueous electrolyte secondary battery that even at high-rate discharge wherein discharge is carried out at relatively large current, can attain an increase of discharge capacity. There is provided a nonaqueous electrolyte secondary battery comprising positive electrode (2), the positive electrode (2) including a collector and, superimposed thereon, a mixture layer containing a positive electrode active material in which lithium iron phosphate (LiFePO4) is contained, a conductive agent and a binder, the mixture layer exhibiting a mixture packing density after electrode formation of ?1.7 g/cm3, and further comprising nonaqueous electrolyte (5) containing a solvent in which ethylene carbonate and a linear ether such as 1,2-dimethoxyethane are contained.
    Type: Application
    Filed: January 10, 2006
    Publication date: December 4, 2008
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Kazunori Donoue, Takao Inoue, Denis Yau Wai Yu, Masahisa Fujimoto
  • Publication number: 20080286655
    Abstract: A non-aqueous battery with improved volume energy density and enhanced load characteristics is made available even when using olivine-type lithium phosphate as a positive electrode active material. The non-aqueous electrolyte battery of the present invention is provided with a positive electrode (1) containing lithium iron phosphate as a positive electrode active material, a negative electrode (2), and a non-aqueous electrolyte (4). In the positive electrode (1), a positive electrode active material-containing layer that is made of the positive electrode active material, a conductive agent, and a binder agent is formed on a positive electrode current collector. The positive electrode current collector has a thickness of less than 20 ?m and its surface that is in contact with the positive electrode active material-containing layer has a mean surface roughness Ra of greater than 0.026.
    Type: Application
    Filed: February 14, 2005
    Publication date: November 20, 2008
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Takao Inoue, Kazunori Donoue, Denis Yau Wai Yu, Masahisa Fujimoto, Shin Fujitani
  • Publication number: 20080222881
    Abstract: A method of producing an active material for a lithium secondary battery, by which impurities causing problems in synthesizing an active material for a lithium secondary battery, including a lithium transition metal oxyanion compound are removed efficiently and enhancement of an energy density is realized, is provided. By cleaning the active material for a lithium secondary battery, including a lithium transition metal oxyanion compound, with a pH buffer solution, for example, it is possible to efficiently remove just only impurities such as Li3PO4 or Li2CO3, or a substance, other than LiFePO4, in which the valence of Fe is bivalent such as FeSO4, FeO or Fe3(PO4)2 without dissolving Fe of LiFePO4.
    Type: Application
    Filed: February 27, 2008
    Publication date: September 18, 2008
    Inventors: Denis Yau Wai Yu, Kazunori Donoue, Toshikazu Yoshida, Tetsuo Kadohata, Tetsuyuki Murata, Shigeki Matsuta
  • Publication number: 20080096098
    Abstract: A non-aqueous electrolyte secondary battery has a positive electrode (1), a negative electrode (2), and a non-aqueous electrolyte. The positive electrode has a positive electrode mixture layer containing a positive electrode active material, a binder agent, and a conductive agent. The positive electrode active material in the positive electrode mixture layer contains an olivine-type lithium-containing metal phosphate represented by the general formula LixMPO4, where M is at least one element selected from the group consisting of Co, Ni, Mn, and Fe, and x is 0<x<1.3. The conductive agent in the positive electrode mixture layer is composed of a mixture of carbon particles and carbon fiber.
    Type: Application
    Filed: October 19, 2007
    Publication date: April 24, 2008
    Inventors: Hironori Shirakata, Koji Hasumi, Hiroyuki Akita, Kazunori Donoue, Yoshinori Kida
  • Publication number: 20070184352
    Abstract: Using a non-aqueous electrolyte secondary battery containing lithium iron phosphate as a positive electrode active material and graphite as a negative electrode active material, a low-cost, high energy density battery is provided that exhibits good performance at high rate current and good cycle performance even at high temperature. The non-aqueous electrolyte secondary battery has a positive electrode having a positive electrode current collector and a positive electrode active material-containing layer formed on a surface of the positive electrode current collector, the positive electrode active material-containing layer containing a conductive agent and a positive electrode active material including lithium iron phosphate, a negative electrode containing a carbon material, and a non-aqueous electrolyte. The non-aqueous electrolyte contains vinylene carbonate.
    Type: Application
    Filed: February 6, 2007
    Publication date: August 9, 2007
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Kazunori Donoue, Denis Yau Wai Yu, Hiroshi Kurokawa, Takao Inoue, Masahisa Fujimoto
  • Publication number: 20070065725
    Abstract: A nonaqueous electrolyte battery wherein the capacity per volume of positive electrode active material layer can be larger than in the use of carbon black only as a conductive material. This nonaqueous electrolyte battery comprises positive electrode (1) having a positive electrode active material layer, negative electrode (2) having a negative electrode active material layer, nonaqueous electrolyte (5) and a conductive material incorporated in the positive electrode active material layer, the conductive material containing carbon black of 1 to less than 800 m2/g specific surface area and at least one material selected from the group consisting of nitrides, carbides and borides.
    Type: Application
    Filed: September 15, 2004
    Publication date: March 22, 2007
    Inventors: Takao Inoue, Kumiko Kanai, Kazunori Donoue, Masahide Miyake, Masahisa Fujimoto
  • Publication number: 20060222953
    Abstract: A nonaqueous electrolyte battery wherein the per-volume capacity of positive electrode active material layer can be increased over that exhibited in the use of carbon as a conducting material. This nonaqueous electrolyte battery comprises positive electrode (1) containing a positive electrode active material layer, negative electrode (2) containing a negative electrode active material layer, nonaqueous electrolyte (5) and a conducting material contained in the positive electrode active material layer and constituted of at least one non-carbon material selected from the group consisting of nitrides, carbides and borides, which conducting material is in the form of particles of 0.2 to 5 ?m average diameter easily dispersed in the positive electrode active material layer.
    Type: Application
    Filed: August 11, 2004
    Publication date: October 5, 2006
    Inventors: Takao Inoue, Kumiko Kanai, Kazunori Donoue, Masahisa Fujimoto
  • Publication number: 20060014076
    Abstract: A non-aqueous electrolyte secondary battery comprises a positive electrode, a negative electrode, and a non-aqueous electrolyte. The positive electrode comprises a positive electrode mixture and a current collector, wherein the positive electrode mixture has a positive electrode active material, a binder, and a conducting agent. A lithium-containing compound having an olivine structure is used as the positive electrode active material. A copolymer of polyvinylidene fluoride, tetrafluoroethylene, and hexafluoropropylene is used as the binder. Conducting carbon powder may be used as the conducting agent. Lithium metal may be used as the negative electrode. A non-aqueous solvent in which an electrolytic salt is dissolved may be used as the non-aqueous electrolyte.
    Type: Application
    Filed: July 15, 2005
    Publication date: January 19, 2006
    Inventors: Kazunori Donoue, Takao Inoue, Denis Yu, Masahisa Fujimoto
  • Publication number: 20050136327
    Abstract: A positive electrode has a positive-electrode active material obtained from a mixture of elemental sulfur, a conductive agent and a binder. A negative electrode is composed of a carbon material such as graphite, lithium alloy, or the like that can store lithium and release it. A nonaqueous electrolyte contains a first solvent composed of at least one compound selected from the group consisting of cyclic ethers and chain ethers, and a second solvent composed of a room temperature molten salt having a melting point not higher than 60° C. in a volume ratio in the range of 0.1:99.9 to 40:60, and also contains saturated lithium polysulfide.
    Type: Application
    Filed: December 1, 2004
    Publication date: June 23, 2005
    Inventors: Masahide Miyake, Hideyuki Koga, Masaharu Itaya, Kazunori Donoue, Masahisa Fujimoto
  • Publication number: 20040137324
    Abstract: An electrolyte for a nonaqueous battery according to the present invention consists essentially of magnesium bistrifluoromethanesulfonimide. An electrolytic solution for a nonaqueous battery according to the present invention includes the magnesium bistrifluoromethanesulfonimide, and an organic solvent such as a cyclic carbonate, a chain carbonate, a cyclic ether and a chain ether or an ordinary temperature molten salt having a melting point of 60° C. or less in which the magnesium bistrifluoromethanesulfonimide is dissolved.
    Type: Application
    Filed: December 24, 2003
    Publication date: July 15, 2004
    Inventors: Masaharu Itaya, Masahide Miyake, Masahisa Fujimoto, Hideyuki Koga, Kazunori Donoue