Patents by Inventor Kazuomi Ryoshi

Kazuomi Ryoshi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11973223
    Abstract: Provided is a precursor of a positive electrode active material for non-aqueous electrolyte secondary batteries which allows a non-aqueous electrolyte secondary battery to have excellent battery characteristics. A manganese composite hydroxide is obtained by adjusting the pH value of an aqueous solution for nucleation containing cobalt and/or manganese to 7.5 to 11.1 on the basis of a liquid temperature of 25° C. to form plate-shaped crystal nuclei, and adjusting the pH value of a slurry for particle growth containing the plate-shaped crystal nuclei to 10.5 to 12.5 on the basis of a liquid temperature of 25° C., and supplying a mixed aqueous solution including a metal compound containing at least manganese to the slurry, thereby performing particle growth of the plate-shaped crystal nuclei.
    Type: Grant
    Filed: August 19, 2020
    Date of Patent: April 30, 2024
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Kazuomi Ryoshi, Kensaku Mori
  • Patent number: 11967709
    Abstract: The present invention provides a composite oxide that can achieve a high low-temperature output characteristic, a method for manufacturing the same, and a positive electrode active material in which the generation of soluble lithium is suppressed and a problem of gelation is not caused during the paste preparation. A positive electrode active material for non-aqueous electrolyte secondary batteries, including a lithium-metal composite oxide powder including a secondary particle configured by aggregating primary particles containing lithium, nickel, manganese, and cobalt, or a lithium-metal composite oxide powder including both the primary particles and the secondary particle, wherein the secondary particle has a hollow structure inside as a main inside structure, the slurry pH is 11.5 or less, the soluble lithium content rate is 0.5 [% by mass] or less, the specific surface area is 2.0 to 3.0 [m2/g], and the porosity is 20 to 50 [%].
    Type: Grant
    Filed: July 31, 2018
    Date of Patent: April 23, 2024
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Hiroko Oshita, Kazuomi Ryoshi, Taira Aida, Koji Yamaji, Jiro Okada
  • Patent number: 11949102
    Abstract: A positive electrode active material precursor for a nonaqueous electrolyte secondary battery is provided that includes a nickel-cobalt-manganese carbonate composite represented by general formula NixCoyMnzMtCO3 (where x+y+z+t=1, 0.05?x?0.3, 0.1?y?0.4, 0.55?z?0.8, 0?t?0.1, and M denotes at least one additional element selected from a group consisting of Mg, Ca, Al, Ti, V, Cr, Zr, Nb, Mo, and W) and a hydrogen-containing functional group. The ratio H/Me of the amount of hydrogen H to the amount of metal components Me included in the positive electrode active material precursor is less than 1.60. The positive electrode active material further includes a secondary particle formed by a plurality of primary particles that have been aggregated.
    Type: Grant
    Filed: November 17, 2021
    Date of Patent: April 2, 2024
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Satoshi Matsumoto, Kazuomi Ryoshi, Kikoo Uekusa
  • Patent number: 11909039
    Abstract: The nickel-containing composite hydroxide disclosed herein contain secondary particles, which are formed from an aggregation of numerous primary particles, which have an average particle size of the primary particles is 0.01 ?m to 0.40 ?m. These secondary particles have a spherical or ellipsoidal shape, an average particle size of 20 ?m to 50 ?m, and a BET value of 12 m2/g to 50 m2/g after being roasted in air for 2 hours at 800° C.
    Type: Grant
    Filed: January 22, 2020
    Date of Patent: February 20, 2024
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Kazuomi Ryoshi, Kensaku Mori, Katsuya Kase, Yasutaka Kamata
  • Patent number: 11862793
    Abstract: The positive electrode active material is for a non-aqueous electrolyte secondary battery, suppressing deterioration of battery characteristics due to exposure to the atmosphere and having excellent battery capacity. A positive electrode active material for a non-aqueous electrolyte secondary battery includes a lithium-nickel composite oxide represented by general formula (1): LiaNi1?x?yCoxMyO2+? (in which 0.05?x?0.35, 0?y?0.10, 0.95?a?1.10, 0?a?0.2, and M represents at least one element selected from Mn, V, Mg, Mo, Nb, Ti, W, and Al) and Li3BO3. At least a part of a surface of the lithium-nickel composite oxide is coated with Li3BO3. The content of boron in the positive electrode active material is 0.001% by mass or more and 0.2% by mass or less with respect to the entire positive electrode active material.
    Type: Grant
    Filed: August 23, 2018
    Date of Patent: January 2, 2024
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Kazuomi Ryoshi, Motoaki Saruwatari, Hiroko Oshita, Yoshihiro Otsuka
  • Patent number: 11855283
    Abstract: The present invention provides a method of evaluating a characteristic of a positive electrode active material for non-aqueous electrolyte secondary batteries, including a lithium-metal composite oxide powder including a secondary particle configured by aggregating primary particles containing lithium, nickel, manganese, and cobalt, or a lithium-metal composite oxide powder including both the primary particles and the secondary particle. The secondary particle has a porous internal structure. The characteristic being evaluated is a slurry pH, a soluble lithium content rate, or a porosity.
    Type: Grant
    Filed: October 10, 2022
    Date of Patent: December 26, 2023
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Hiroko Oshita, Kazuomi Ryoshi, Taira Aida, Koji Yamaji, Jiro Okada
  • Patent number: 11784310
    Abstract: The present invention provides a lithium-nickel-manganese-cobalt composite oxide in which the reactivity between a lithium raw material and a metal composite hydroxide is improved so that a high low-temperature output characteristic can be achieved, a method for manufacturing the composite oxide, and a positive electrode active material and the like without causing a problem of gelation during the paste preparation. A positive electrode active material for non-aqueous electrolyte secondary batteries, including a lithium-metal composite oxide powder including a secondary particle configured by aggregating primary particles containing lithium, nickel, manganese, and cobalt, or a lithium-metal composite oxide powder including both the primary particles and the secondary particle. The secondary particle has a solid structure inside as a main inside structure, the slurry pH is 11.5 or less, the soluble lithium content rate is 0.5 [% by mass] or less, and the specific surface area is 1.0 to 2.0 [m2/g].
    Type: Grant
    Filed: July 31, 2018
    Date of Patent: October 10, 2023
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Hiroko Oshita, Kazuomi Ryoshi, Taira Aida, Koji Yamaji, Jiro Okada
  • Patent number: 11637284
    Abstract: Provided is a positive electrode active material for non-aqueous electrolyte secondary batteries for making high capacity and high output compatible, non-aqueous electrolyte secondary batteries, having the positive electrode active material adopted thereto, and a production method for a positive electrode active material in which the positive electrode active material can be easily produced in an industrial scale. A positive electrode active material for non-aqueous electrolyte secondary batteries, contains: primary particles of a lithium nickel composite oxide represented by at least General Formula: LizNi1-x-yCoxMyO2 (0.95?z?1.03, 0<x?0.20, 0<y?0.10, x+y?0.20, and M is at least one type of element selected from Mg, Al, Ca, Ti, V, Cr, Mn, Nb, Zr, and Mo); and secondary particles configured by flocculating the primary particles, wherein an LiAl compound and an LiW compound are provided on surfaces of the primary particles.
    Type: Grant
    Filed: July 31, 2018
    Date of Patent: April 25, 2023
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Jun Yokoyama, Kazuomi Ryoshi
  • Patent number: 11637283
    Abstract: Provided is a positive electrode active material for non-aqueous electrolyte secondary batteries for making high capacity and high output compatible, non-aqueous electrolyte secondary batteries, to which the positive electrode active material is adopted, and a production method for a positive electrode active material in which the positive electrode active material can be easily produced even on an industrial scale. A positive electrode active material for non-aqueous electrolyte secondary batteries, comprising: primary particles of a lithium nickel composite oxide represented by at least General Formula: LizNi1-x-yCoxMyO2 (0.95?z?1.03, 0<x?0.20, 0<y?0.10, x+y?0.20, and M is at least one type of element selected from Mg, Al, Ca, Ti, V, Cr, Mn, Nb, Zr, and Mo); and secondary particles configured by aggregating the primary particles, wherein an LiAl compound is provided on surfaces of the primary particles.
    Type: Grant
    Filed: July 31, 2018
    Date of Patent: April 25, 2023
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Jun Yokoyama, Kazuomi Ryoshi
  • Patent number: 11605815
    Abstract: The present invention provides a composite oxide that can achieve a high low-temperature output characteristic, a method for manufacturing the same, and a positive electrode active material in which the generation of soluble lithium is suppressed and a problem of gelation is not caused during the paste preparation. A positive electrode active material for non-aqueous electrolyte secondary batteries, including a lithium-metal composite oxide powder including a secondary particle configured by aggregating primary particles containing lithium, nickel, manganese, and cobalt, or a lithium-metal composite oxide powder including both the primary particles and the secondary particle. The secondary particle has a porous structure inside as a main inside structure, the slurry pH is 11.5 or less, the soluble lithium content rate is 0.5[% by mass] or less, the specific surface area is 3.0 to 4.0 [m2/g], and the porosity is more than 50 to 80[%].
    Type: Grant
    Filed: July 31, 2018
    Date of Patent: March 14, 2023
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Hiroko Oshita, Kazuomi Ryoshi, Taira Aida, Koji Yamaji, Jiro Okada
  • Publication number: 20230051717
    Abstract: The present invention provides a composite oxide that can achieve a high low-temperature output characteristic, a method for manufacturing the same, and a positive electrode active material in which the generation of soluble lithium is suppressed and a problem of gelation is not caused during the paste preparation. A positive electrode active material for non-aqueous electrolyte secondary batteries, including a lithium-metal composite oxide powder including a secondary particle configured by aggregating primary particles containing lithium, nickel, manganese, and cobalt, or a lithium-metal composite oxide powder including both the primary particles and the secondary particle. The secondary particle has a porous structure inside as a main inside structure, the slurry pH is 11.5 or less, the soluble lithium content rate is 0.5 [% by mass] or less, the specific surface area is 3.0 to 4.0 [m2/g], and the porosity is more than 50 to 80 [%].
    Type: Application
    Filed: October 10, 2022
    Publication date: February 16, 2023
    Applicant: SUMITOMO METAL MINING CO., LTD.
    Inventors: Hiroko Oshita, Kazuomi Ryoshi, Taira Aida, Koji Yamaji, Jiro Okada
  • Patent number: 11482700
    Abstract: A positive electrode active material for a nonaqueous electrolyte secondary battery includes a lithium-nickel-cobalt-zinc composite oxide powder that contains lithium (Li); nickel (Ni); cobalt (Co); element M, which is at least one element selected from the group consisting of manganese (Mn), vanadium (V), magnesium (Mg), molybdenum (Mo), niobium (Nb), silicon (Si), titanium (Ti), and aluminum (Al); and zinc (Zn). A molar element ratio (Li:Ni:Co:M) of the lithium-nickel-cobalt-zinc composite oxide powder satisfies Li:Ni:Co:M=z:(1-x-y):x:y (where 0.95?z?1.10, 0.05?x?0.35, and 0?y?0.10); a zinc content with respect to Li, Ni, Co, the element M, and oxygen in the lithium-nickel-cobalt-zinc composite oxide powder is greater than or equal to 0.01 mass % and less than or equal to 1.5 mass %; and at least a part of a surface of the lithium-nickel-cobalt-zinc composite oxide powder includes a zinc solid-solved region where zinc is solid-solved.
    Type: Grant
    Filed: July 31, 2017
    Date of Patent: October 25, 2022
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Motoaki Saruwatari, Hiroko Oshita, Kazuomi Ryoshi
  • Patent number: 11394024
    Abstract: An object of the present invention is to provide nickel cobalt manganese composite hydroxide particles having a small particle diameter and a uniform particle size distribution, and a method for producing the same. A method for producing a nickel cobalt manganese composite hydroxide by a crystallization reaction is provided. The method includes: a nucleation step of performing nucleation by controlling a pH of an aqueous solution for nucleation including metal compounds containing nickel, cobalt and manganese, and an ammonium ion donor to 12.0 to 14.0 in terms of the pH as measured at a liquid temperature of 25° C. as a standard; and a particle growth step of growing nuclei by controlling a pH of an aqueous solution for particle growth containing nuclei formed in the nucleation step to 10.5 to 12.0 in terms of the pH as measured at a liquid temperature of 25° C. as a standard.
    Type: Grant
    Filed: October 3, 2019
    Date of Patent: July 19, 2022
    Assignees: SUMITOMO METAL MINING CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroyuki Toya, Shin Imaizumi, Kensaku Mori, Atsushi Fukui, Kenji Ikeuchi, Kazuomi Ryoshi, Toshiyuki Osako, Hiroki Nagai
  • Patent number: 11374220
    Abstract: A positive electrode active material for non-aqueous electrolyte secondary batteries that can achieve a high output characteristic and a high battery capacity when used in a positive electrode of a battery and that can achieve a high electrode density, and a non-aqueous electrolyte secondary battery that uses such a positive electrode active material and can achieve a high capacity and a high output. A lithium-manganese-cobalt composite oxide includes plate-shaped secondary particles each obtained by aggregation of a plurality of plate-shaped primary particles caused by overlapping of plate surfaces of the plate-shaped primary particles, wherein a shape of the primary particles is any one of a spherical, elliptical, oval, or a planar projected shape of a block-shaped object, and the secondary particles have an aspect ratio of 3 to 20 and a volume-average particle size (Mv) of 4 ?m to 20 ?m as measured by a laser diffraction scattering process.
    Type: Grant
    Filed: July 24, 2019
    Date of Patent: June 28, 2022
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Mitsuru Yamauchi, Kazuomi Ryoshi
  • Publication number: 20220140337
    Abstract: A positive electrode active material for a lithium-ion secondary battery contains a lithium-metal composite oxide. The lithium-metal composite oxide includes lithium, nickel, cobalt, and element M (M) in a mass ratio of Li:Ni:Co:M=1+a:1?x?y:x:y (wherein, ?0.05?a?0.50, 0?x?0.35, 0?y?0.35, and the element M is at least one element selected from Mg, Ca, Al, Si, Fe, Cr, Mn, V, Mo, W, Nb, Ti, Zr, and Ta), wherein when a line-analysis is performed with STEM-EELS from a surface to a center of the particle in a cross-section of the lithium-metal composite oxide during charging at 4.3 V (vs. Li+/Li), a thickness of an oxygen-release layer, in which an intensity ratio of a peak near 530 eV (1st) to a peak near 545 eV (2nd) at an O-K edge is 0.9 or less, is 200 nm or less, and wherein an index [(d90?d10)/mean volume particle diameter] of a particle size distribution is 1.25 or less.
    Type: Application
    Filed: February 26, 2020
    Publication date: May 5, 2022
    Inventors: Takahiro TOMA, Takahiro OGAWA, Yoshiyuki MATSUURA, Kazuomi RYOSHI
  • Publication number: 20220131141
    Abstract: A positive electrode active material for a lithium ion secondary battery contains a lithium metal composite oxide. The lithium metal composite oxide includes lithium (Li), nickel (Ni), cobalt (Co), and element M (M) in a mass ratio of Li:Ni:Co:M=1+a:1?x?y:x:y (wherein ?0.05?a?0.50, 0?x?0.35, 0?y?0.35, and the element M is at least one element selected from Mg, Ca, Al, Si, Fe, Cr, Mn, V, Mo, W, Nb, Ti, Zr, and Ta), wherein when a line analysis is performed with STEM-EELS from a surface of a particle of the lithium metal composite oxide to a center of the particle in a cross-section of the particle during charging at 4.3 V (vs. Li+/Li), a thickness of an oxygen release layer, in which an intensity ratio of a peak near 530 eV (1st) to a peak near 545 eV (2nd) at an O-K edge is 0.9 or less, is 200 nm or less.
    Type: Application
    Filed: February 26, 2020
    Publication date: April 28, 2022
    Inventors: Takahiro TOMA, Takahiro OGAWA, Yoshiyuki MATSUURA, Kazuomi RYOSHI
  • Publication number: 20220131144
    Abstract: A nickel manganese cobalt composite hydroxide, which is a precursor of a positive electrode active material and is composed of secondary particles to which primary particles containing a nickel, manganese, and cobalt are aggregated, or composed of the primary and secondary particles, wherein a sodium content contained in the nickel manganese cobalt composite hydroxide is less than 0.0005% by mass, and a void ratio of particles is more than 50% to 80%. Also, a ratio of an average particle size of a lithium nickel manganese cobalt composite oxide divided by an average particle size of the nickel manganese cobalt composite hydroxide, which is a precursor, is 0.95 to 1.05, and further, when observing 100 or more particles selected randomly by a scanning electron microscope, a number that an aggregation of secondary particles is observed is 5% or less with respect to a total number of observed secondary particles.
    Type: Application
    Filed: December 26, 2019
    Publication date: April 28, 2022
    Applicant: SUMITOMO METAL MINING CO., LTD.
    Inventors: Hiroko OSHITA, Kazuomi RYOSHI
  • Publication number: 20220119274
    Abstract: A nickel manganese cobalt composite hydroxide, which is a precursor of a positive electrode active material, and which is composed of secondary particles to which primary particles containing a nickel, a manganese, and a cobalt are aggregated, or composed of the primary particles and the secondary particles, wherein a sodium content contained in the nickel manganese cobalt composite hydroxide is less than 0.0005% by mass. Also, a ratio of an average particle size of a lithium nickel manganese cobalt composite oxide divided by an average particle size of the nickel manganese cobalt composite hydroxide, which is a precursor, is 0.95 to 1.05, and further, when observing 100 or more particles of the lithium nickel manganese cobalt composite oxide selected randomly by a scanning electron microscope, a number that an aggregation of secondary particles is observed is 5% or less with respect to a total number of observed secondary particles.
    Type: Application
    Filed: December 26, 2019
    Publication date: April 21, 2022
    Applicant: SUMITOMO METAL MINING CO., LTD.
    Inventors: Hiroko OSHITA, Kazuomi RYOSHI
  • Patent number: 11305243
    Abstract: A chemical reaction device that supplies a raw material liquid into a solution and causes particles to precipitate in the solution is provided. The chemical reaction device includes an agitation tank configured to accommodate the solution, an impeller configured to agitate the solution, and a plurality of discharge parts configured to discharge the raw material liquid into the solution.
    Type: Grant
    Filed: June 12, 2017
    Date of Patent: April 19, 2022
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Shuhei Nakakura, Kazuhiko Tsuchioka, Koichiro Maki, Motoaki Saruwatari, Kazuomi Ryoshi, Masafumi Yoshida
  • Publication number: 20220106198
    Abstract: A nickel cobalt aluminum composite hydroxide, which is a precursor of a positive electrode active material, and which is composed of secondary particles to which primary particles containing a nickel, a cobalt, and an aluminum are aggregated, or composed of the primary particles and the secondary particles, wherein a sodium content contained in the nickel cobalt aluminum composite hydroxide is less than 0.0005% by mass. Also, a ratio of an average particle size of a lithium nickel cobalt aluminum composite oxide divided by an average particle size of the nickel cobalt aluminum composite hydroxide, which is a precursor, is 0.95 to 1.05, and further, when observing 100 or more particles of the lithium nickel cobalt aluminum composite oxide selected randomly by a scanning electron microscope, a number that an aggregation of secondary particles is observed is 5% or less with respect to a total number of observed secondary particles.
    Type: Application
    Filed: December 26, 2019
    Publication date: April 7, 2022
    Applicant: SUMITOMO METAL MINING CO., LTD.
    Inventors: Hiroko OSHITA, Kazuomi RYOSHI