Patents by Inventor Kazutaka Nakayama

Kazutaka Nakayama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10801604
    Abstract: A relief unit that is attached to an attachment hole penetrating through a wall of a housing accommodating a power transmission mechanism of a robot together with lubricating oil in a sealed state, which includes a body that is provided with an attachment section attachable to the attachment hole and that forms a communication passage disposed at a position where an internal space of the housing and an external space are connected when the attachment section is attached to the attachment hole. An opening and closing mechanism that is provided in the communication passage, closes the communication passage in a sealed state when the opening and closing mechanism is closed, and that opens the communication passage when the opening and closing mechanism is opened. a catching part is disposed at an intermediate position of the communication passage that catches the lubricating oil.
    Type: Grant
    Filed: February 5, 2019
    Date of Patent: October 13, 2020
    Assignee: FANUC CORPORATION
    Inventor: Kazutaka Nakayama
  • Publication number: 20200276717
    Abstract: A fixing apparatus that fixes a robot having a robot main body mounted on a truck to an external structure in a positioning state, the truck being capable of traveling on a floor surface, the apparatus including: a first unit provided in one of the robot and the external structure; a second unit provided in the other of the robot and the external structure; a positioning mechanism that determines relative relation between the truck and the robot, and the external structure by use of the first unit and the second unit; and a lock mechanism that locks the truck and the robot, and the external structure.
    Type: Application
    Filed: January 21, 2020
    Publication date: September 3, 2020
    Applicant: FANUC CORPORATION
    Inventors: Wataru MURAKAMI, Kazutaka NAKAYAMA
  • Patent number: 10744656
    Abstract: Provided is a line-shaped-item securing method including an elastic-body disposing step of disposing an elastic body so as to surround the periphery of one or more line-shaped items; a compressing step of compressing the elastic body, disposed around the periphery of the line-shaped items in the elastic-body disposing step, in a direction perpendicular to the lengthwise direction of the line-shaped items to dimensions smaller than a gap in a robot, through which the line-shaped items are to be passed; a line-shaped-item inserting step of inserting a portion of the line-shaped items, surrounded by the elastic body compressed in the compressing step, into the gap; and an expanding step of releasing the elastic body from compression, with the line-shaped items inserted into the gap in the line-shaped-item inserting step, thereby expanding the elastic body.
    Type: Grant
    Filed: November 6, 2018
    Date of Patent: August 18, 2020
    Assignee: FANUC CORPORATION
    Inventors: Kazutaka Nakayama, Yasuyoshi Tanaka, Satoshi Adachi
  • Publication number: 20200254622
    Abstract: A machine learning device that learns an operation of a robot for picking up, by a hand unit, any of a plurality of workpieces placed in a random fashion, including a bulk-loaded state, includes a state variable observation unit that observes a state variable representing a state of the robot, including data output from a three-dimensional measuring device that obtains a three-dimensional map for each workpiece, an operation result obtaining unit that obtains a result of a picking operation of the robot for picking up the workpiece by the hand unit, and a learning unit that learns a manipulated variable including command data for commanding the robot to perform the picking operation of the workpiece, in association with the state variable of the robot and the result of the picking operation, upon receiving output from the state variable observation unit and output from the operation result obtaining unit.
    Type: Application
    Filed: April 28, 2020
    Publication date: August 13, 2020
    Inventors: Takashi YAMAZAKI, Takumi OYAMA, Shun SUYAMA, Kazutaka NAKAYAMA, Hidetoshi KUMIYA, Hiroshi NAKAGAWA, Daisuke OKANOHARA, Ryosuke OKUTA, Eiichi MATSUMOTO, Keigo KAWAAI
  • Patent number: 10737382
    Abstract: A robot including a base having a flat mounting surface section to be set on an installation surface by a fixing part, and also including a movable unit that is movable relative to the base. The base includes a tip-over prevention member that is disposed in a switchable manner between a state where the tip-over prevention member at least protrudes forward from the mounting surface section in a moving direction when a relocating process is performed and a state where the tip-over prevention member does not protrude forward from the mounting surface section.
    Type: Grant
    Filed: September 17, 2018
    Date of Patent: August 11, 2020
    Assignee: FANUC CORPORATION
    Inventors: Kazutaka Nakayama, Kenichirou Abe, Masahiro Morioka
  • Publication number: 20200246969
    Abstract: A robot control device includes: a creep-information storage unit that stores an amount of bending in correspondence with a cumulative time, the bending occurring in a robot due to creep deformation; a mastering-data storage unit that stores mastering data of the robot; a timer that measures the cumulative time; and a correction unit that corrects the mastering data stored in the mastering-data storage unit based on the amount of bending stored in the creep-information storage unit in correspondence with the cumulative time measured by the timer.
    Type: Application
    Filed: December 19, 2019
    Publication date: August 6, 2020
    Applicant: FANUC CORPORATION
    Inventors: Kazutaka NAKAYAMA, Kenichiro OGURI
  • Patent number: 10717186
    Abstract: To provide a rotary axis cable wiring structure and a robot having higher usability at the time of assembly and increased reliability as to whether or not cables are properly disposed. A rotary axis cable wiring structure includes a fixed member and a movable member which are rotatable relatively, a cylindrical hollow pipe member disposed between the fixed member and the movable member so as to be rotatable with respect to the movable member, a plurality of cable bundles passed from one of the fixed member and the movable member to the other through the hollow pipe member, first cable fixing means for fixing the cable bundles to the fixed member, and second cable fixing means for fixing the cable bundles to the movable member. Each of the cable bundles includes a plurality of cables, and a cable bundling member having an outer diameter smaller than an inner diameter of the hollow pipe member and bundling the plurality of cables in a state where mutual relative arrangement is maintained.
    Type: Grant
    Filed: March 9, 2020
    Date of Patent: July 21, 2020
    Assignee: FANUC CORPORATION
    Inventor: Kazutaka Nakayama
  • Patent number: 10717196
    Abstract: A machine learning device that learns an operation of a robot for picking up, by a hand unit, any of a plurality of workpieces placed in a random fashion, including a bulk-loaded state, includes a state variable observation unit that observes a state variable representing a state of the robot, including data output from a three-dimensional measuring device that obtains a three-dimensional map for each workpiece, an operation result obtaining unit that obtains a result of a picking operation of the robot for picking up the workpiece by the hand unit, and a learning unit that learns a manipulated variable including command data for commanding the robot to perform the picking operation of the workpiece, in association with the state variable of the robot and the result of the picking operation, upon receiving output from the state variable observation unit and output from the operation result obtaining unit.
    Type: Grant
    Filed: July 29, 2016
    Date of Patent: July 21, 2020
    Assignees: FANUC CORPORATION, PREFERRED NETWORKS, INC.
    Inventors: Takashi Yamazaki, Takumi Oyama, Shun Suyama, Kazutaka Nakayama, Hidetoshi Kumiya, Hiroshi Nakagawa, Daisuke Okanohara, Ryosuke Okuta, Eiichi Matsumoto, Keigo Kawaai
  • Publication number: 20200206903
    Abstract: To provide a rotary axis cable wiring structure and a robot having higher usability at the time of assembly and increased reliability as to whether or not cables are properly disposed. A rotary axis cable wiring structure includes a fixed member and a movable member which are rotatable relatively, a cylindrical hollow pipe member disposed between the fixed member and the movable member so as to be rotatable with respect to the movable member, a plurality of cable bundles passed from one of the fixed member and the movable member to the other through the hollow pipe member, first cable fixing means for fixing the cable bundles to the fixed member, and second cable fixing means for fixing the cable bundles to the movable member. Each of the cable bundles includes a plurality of cables, and a cable bundling member having an outer diameter smaller than an inner diameter of the hollow pipe member and bundling the plurality of cables in a state where mutual relative arrangement is maintained.
    Type: Application
    Filed: March 9, 2020
    Publication date: July 2, 2020
    Applicant: FANUC CORPORATION
    Inventor: Kazutaka NAKAYAMA
  • Publication number: 20200206919
    Abstract: An industrial robot system includes: a robot that includes a torque sensor on at least one rotary shaft; and a controller that controls the robot. The controller includes a moment output unit that outputs a value of moment from a posture of the robot or the posture and a motion of the robot, a program storage unit that stores a motion program, a drive control unit that causes each of component parts of the robot to perform a rotating motion around the rotary shaft in accordance with the motion program, and an output calibration unit that associates a torque detection value detected by the torque sensor with the value of moment output from the moment output unit in the rotating motion of each of the component parts around the rotary shaft performed by the drive control unit.
    Type: Application
    Filed: December 4, 2019
    Publication date: July 2, 2020
    Applicant: FANUC CORPORATION
    Inventors: Kazutaka NAKAYAMA, Takahiro IWATAKE
  • Publication number: 20200171720
    Abstract: A manufacturing apparatus includes an arm main body with a long tubular or columnar shape having a uniform lateral cross-section, and attachment interface parts fixed to both sides of the arm main body and attached to another member. The apparatus includes: a pair of fixing parts supporting a part of each of the attachment interface parts and each end of the arm main body and each including a material filling space at least near a joint part between each of the attachment interface parts and the arm main body; a slide mechanism capable of adjusting a distance between the two fixing parts along a longitudinal axis of the arm main body by moving at least one of the fixing parts; and a material injection part injecting a molten material into the space so as to joint each of the attachment interface parts to each end of the arm main body.
    Type: Application
    Filed: October 3, 2019
    Publication date: June 4, 2020
    Applicant: FANUC CORPORATION
    Inventor: Kazutaka NAKAYAMA
  • Publication number: 20200171649
    Abstract: A collaborative robot operation apparatus includes an operation unit that is operated by an operator in direct teaching of a robot including a cylindrical outer surface at least in a part, a communication unit that communicates operation information to the operation unit, to a control apparatus of the robot, and an attachment portion that detachably attaches the operation unit on the outer surface of the robot. The operation unit includes a rotation stopping portion between the outer surface of the robot and the operation unit.
    Type: Application
    Filed: October 15, 2019
    Publication date: June 4, 2020
    Applicant: FANUC CORPORATION
    Inventor: Kazutaka NAKAYAMA
  • Patent number: 10618185
    Abstract: A connection structure in which a robot link member including a first wall, a second wall facing the first wall with an interval, and a connecting wall connecting the first wall and the second wall is connected with a member to be connected contacting a surface of the first wall of the link member, which does not face the second wall, the connection structure includes a bolt penetrating the first and second walls and including a head part contacting the second wall and a screw part screwed into the member to be connected, and a deformation preventing member sandwiched between the first and second walls by tightening the bolt to prevent or reduce deformation of the walls in a direction in which the walls become closer to each other.
    Type: Grant
    Filed: November 20, 2017
    Date of Patent: April 14, 2020
    Assignee: FANUC CORPORATION
    Inventors: Kazutaka Nakayama, Kenichirou Abe, Masahiro Morioka
  • Patent number: 10603787
    Abstract: To provide a rotary axis cable wiring structure and a robot having higher usability at the time of assembly and increased reliability as to whether or not cables are properly disposed. A rotary axis cable wiring structure includes a fixed member and a movable member which are rotatable relatively, a cylindrical hollow pipe member disposed between the fixed member and the movable member so as to be rotatable with respect to the movable member, a plurality of cable bundles passed from one of the fixed member and the movable member to the other through the hollow pipe member, first cable fixing means for fixing the cable bundles to the fixed member, and second cable fixing means for fixing the cable bundles to the movable member. Each of the cable bundles includes a plurality of cables, and a cable bundling member having an outer diameter smaller than an inner diameter of the hollow pipe member and bundling the plurality of cables in a state where mutual relative arrangement is maintained.
    Type: Grant
    Filed: July 20, 2018
    Date of Patent: March 31, 2020
    Assignee: FANUC CORPORATION
    Inventor: Kazutaka Nakayama
  • Patent number: 10590977
    Abstract: Provided is an industrial machine including a base including a through hole vertically passing through the base and installed on an installation surface F using a fastener through the through hole and a friction reducing member configured to protrude from a bottom surface of the base to reduce friction between the base and the installation surface. The friction reducing member is lowered below the bottom surface of the base during relocation and raised to the same level as or above the bottom surface of the base during installation by a vertical force applied to the base using the through hole.
    Type: Grant
    Filed: August 13, 2018
    Date of Patent: March 17, 2020
    Assignee: Fanuc Corporation
    Inventors: Kazutaka Nakayama, Masahiro Morioka
  • Patent number: 10589431
    Abstract: Provided is a strain sensor which includes: a linear bearing including a first member and a second member which are supported such that the first member and the second member are relatively movable only in an axial direction of a predetermined axis; a connecting member including fixed portions, which are respectively fixed to the first member and the second member, and a strain generation portion which connects the fixed portions with each other; and a strain detecting element disposed on the connecting member so as to be capable of detecting strain in at least a moving direction.
    Type: Grant
    Filed: November 28, 2018
    Date of Patent: March 17, 2020
    Assignee: FANUC CORPORATION
    Inventor: Kazutaka Nakayama
  • Publication number: 20200078959
    Abstract: A robotic gripping device includes a base part attached to a tip of a wrist of a robot; finger parts, at least one of which is movably supported on the base part so that the finger parts can move toward and away from each other; and a driving mechanism that drives the finger parts. In at least one of the finger parts, flexibility of at least a gripping surface is switchable.
    Type: Application
    Filed: September 6, 2019
    Publication date: March 12, 2020
    Inventors: Shinsuke SAKAKIBARA, Kazutaka NAKAYAMA
  • Patent number: 10584733
    Abstract: Provided is an industrial machine including a base including a through hole vertically passing through the base and installed on an installation surface F using a fastener through the through hole and a friction reducing member configured to protrude from a bottom surface of the base to reduce friction between the base and the installation surface. The friction reducing member is lowered below the bottom surface of the base during relocation and raised to the same level as or above the bottom surface of the base during installation by a vertical force applied to the base using the through hole.
    Type: Grant
    Filed: May 13, 2019
    Date of Patent: March 10, 2020
    Assignee: Fanuc Corporation
    Inventors: Kazutaka Nakayama, Masahiro Morioka
  • Publication number: 20200070357
    Abstract: A robot including a plurality of joints each configured to rotate about an axis line; a torque sensor S1 configured to detect torque about the axis line of a target joint as one of the plurality of joints; angle information detection units configured to detect information related to a rotation angle of each of the joints about the axis line; a torque change amount estimation unit configured to estimate a change amount of the torque detected by the torque sensor due to a load other than the torque about the axis line of the target joint based on the detected information; and a correction unit configured to correct the torque detected by the torque sensor by using the estimated change amount.
    Type: Application
    Filed: August 14, 2019
    Publication date: March 5, 2020
    Inventors: Kazutaka NAKAYAMA, Kenichiro OGURI
  • Publication number: 20200070341
    Abstract: A robot includes a wrist unit including a plurality of wrist joints; and a plurality of basic joints configured to determine the position of the wrist unit in a three-dimensional space. Only the basic joints, and are provided with torque sensors configured to detect torque of the basic joints about axis lines.
    Type: Application
    Filed: August 14, 2019
    Publication date: March 5, 2020
    Inventors: Kazutaka NAKAYAMA, Kenichiro OGURI