Patents by Inventor Kazutake Ogyu

Kazutake Ogyu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20060292341
    Abstract: A honeycomb structure 10 includes: multiple honeycomb units 11 having multiple through holes 12; and a seal layer 14 that joins honeycomb units 11 with each other via respective closed outer faces 13 of the honeycomb units 11 where the through holes are not open. The honeycomb unit 11 includes at least inorganic particles, inorganic fibers and/or whiskers. A cross section area of a honeycombed face of the honeycomb unit perpendicular to the through holes 12 is about 5 to about 50 cm2. The flatness of an entire end face as the honeycombed faces of the honeycomb units 11 joined by the seal layer 14 is about 2.5 mm or less. The level difference between the end faces of the honeycomb units 11 is about 2.0 mm or less.
    Type: Application
    Filed: June 23, 2006
    Publication date: December 28, 2006
    Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
  • Publication number: 20060292339
    Abstract: A honeycomb structure is disclosed that includes plural honeycomb units bonded together by using a sealing material layer, each of the honeycomb units including plural through-holes separated by plural partition walls and provided in parallel along a longitudinal direction of the honeycomb units, wherein a surface roughness Ra of an outer surface of the honeycomb structure is greater than or equal to about 1 ?m and less than or equal to about 50 ?m, each of the honeycomb units includes at least ceramic particles, and inorganic fibers and/or whisker, and an area of a cross section of one of the honeycomb units perpendicular to the longitudinal direction of the one of the honeycomb units is greater than or equal to about 5 cm2 and less than or equal to about 50 cm2.
    Type: Application
    Filed: March 9, 2006
    Publication date: December 28, 2006
    Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
  • Publication number: 20060292333
    Abstract: A honeycomb structure having multiple honeycomb units united through a seal material layer, wherein each honeycomb unit has multiple through holes arranged side by side in a longitudinal direction and separated from each other by the wall surfaces of the through holes, is disclosed. The honeycomb units include at least: ceramic particles; and at least one of inorganic fibers and whiskers. At least one of the honeycomb units has a cross section perpendicular to a longitudinal direction thereof, the cross section having an area greater than or equal to about 5 cm2 and less than or equal to about 50 cm2. Each corner of each honeycomb unit has a shape of one of a substantially rounded surface and a substantially chamfered surface.
    Type: Application
    Filed: December 30, 2005
    Publication date: December 28, 2006
    Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
  • Publication number: 20060292336
    Abstract: The honeycomb structured body of the present invention is a honeycomb structured body including: a honeycomb block which has a flat-shaped cross section and has a structure in which plural honeycomb units are bonded to one another through sealing material layers, each honeycomb unit including as a main component a porous ceramic and having in the longitudinal direction a number of cells placed in parallel with a cell wall therebetween; and a sealing material layer provided on an outer peripheral portion of the honeycomb block. Herein, each honeycomb unit contains inorganic fibers and/or whiskers in addition to inorganic particles, and the sealing material layer between the honeycomb units on the cross section perpendicular to the longitudinal direction is formed such that the direction thereof is diagonal to the major axis of a shape constituting the contour of the cross section.
    Type: Application
    Filed: January 20, 2006
    Publication date: December 28, 2006
    Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
  • Publication number: 20060292340
    Abstract: A honeycomb structure is disclosed that includes plural through-holes separated by plural partition walls and provided in parallel along a longitudinal direction, wherein the thickness of each of the partition walls is less than or equal to about 0.25 mm, the length of each of the through-holes is equal to or greater than about 50-fold of a hydraulic diameter of each of the through-holes and less than or equal to about 350-fold of the hydraulic diameter of each of the through-holes, and an open area ratio (X) % of a cross section of the honeycomb structure perpendicular to the through-holes and a surface area per unit volume (Y(m2/L)) satisfy Y?250×X+22500 (about 50?X?about 85).
    Type: Application
    Filed: March 9, 2006
    Publication date: December 28, 2006
    Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
  • Publication number: 20060292330
    Abstract: A honeycomb structured body of the present invention includes plural pillar-shaped honeycomb units which are bonded to one another through sealing material layers, each unit having in the longitudinal direction a large number of cells placed in parallel with a cell wall therebetween, wherein each honeycomb unit includes inorganic fibers and/or whiskers in addition to inorganic particles, a cross-sectional area of the honeycomb unit on a cross section perpendicular to the longitudinal direction is set to at least about 5 cm2 and at most about 50 cm2, and a coefficient ?L of thermal expansion of the sealing material layer and a coefficient ?F of thermal expansion of the honeycomb unit satisfy the following relationship: about 0.01?|?L??F|/?F? about 1.0.
    Type: Application
    Filed: December 12, 2005
    Publication date: December 28, 2006
    Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
  • Publication number: 20060292342
    Abstract: A honeycomb structure 10 includes: multiple honeycomb units 11 having multiple through holes 12; and a seal layer 14 that joins adjacent honeycomb units 11 with each other via respective closed outer faces 13 of the honeycomb units 11 that are different from respective honeycombed faces of the honeycomb units 11. The honeycomb unit 11 includes at least inorganic particles, inorganic fibers and/or whiskers. A cross section area of a honeycombed face of the honeycomb unit perpendicular to the through holes 12 is about 5 to about 50 cm2, and the surface roughness Rz of the outer face 13 is about 5 to about 50 ?m.
    Type: Application
    Filed: June 26, 2006
    Publication date: December 28, 2006
    Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
  • Publication number: 20060292331
    Abstract: A honeycomb structured body of the present invention is a honeycomb structured body in which plural pillar-shaped honeycomb units are bonded to one another through sealing material layers, each unit having in the longitudinal direction a large number of cells placed in parallel with a cell wall interposed therebetween. Herein, each honeycomb unit includes inorganic fibers and/or whiskers in addition to inorganic particles. A cross-sectional area of the honeycomb unit on a cross section perpendicular to the longitudinal direction is at least about 5 cm2 and at most about 50 cm2. A region in which a sealing material layer is not formed is provided on both ends of the side faces of each of the honeycomb unit, each of the ends accounting for at least about 0.3% and at most about 5% of the length of the honeycomb structured body.
    Type: Application
    Filed: December 30, 2005
    Publication date: December 28, 2006
    Inventors: Kazushiga Ohno, Masafumi Kunieda, Kazutake Ogyu
  • Publication number: 20060292337
    Abstract: A honeycomb structure is disclosed that includes plural honeycomb units bonded together by using a sealing material layer, each of the honeycomb units including plural through-holes separated by plural partition walls and provided in parallel along a longitudinal direction of the honeycomb units, wherein each of the honeycomb units includes at least ceramic particles, and inorganic fibers and/or whisker, an area of a cross section of one of the honeycomb units perpendicular to the longitudinal direction of the one of the honeycomb units is greater than or equal to about 5 cm2 and less than or equal to about 50 cm2, and a circularity of the cross section of the honeycomb structure perpendicular to the longitudinal direction of the honeycomb structure is greater than or equal to about 1.0 mm and less than or equal to about 2.5 mm.
    Type: Application
    Filed: March 6, 2006
    Publication date: December 28, 2006
    Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
  • Publication number: 20060292335
    Abstract: A honeycomb structure having multiple honeycomb units united through a seal material layer, wherein each honeycomb unit has multiple through holes arranged side by side in a longitudinal direction and separated from each other by the wall surfaces of the through holes, is disclosed. The honeycomb units include at least: ceramic particles; and at least one of inorganic fibers and whiskers. At least one of the honeycomb units has a cross section perpendicular to a longitudinal direction thereof, the cross section having an area greater than or equal to about 5 cm2 and less than or equal to about 50 cm2. For each of the honeycomb units, the ratio of the thermal conductivity of the honeycomb unit to the thermal conductivity of the seal material layer falls within the range of about 0.2 to about 5.
    Type: Application
    Filed: December 30, 2005
    Publication date: December 28, 2006
    Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
  • Publication number: 20060254231
    Abstract: The invention provides a filter that has a plurality of through holes and satisfies the expression 2.5×A/B+52.5?C?2.5×A/B+60.2 (A?20, 0<B?20), where A(%) represents the ratio of pores with a pore diameter of 10 ?m or less to the total pore volume in a wall part between the through holes; B (%) represents the ratio of pores with a pore diameter of 30 ?m or more to the total pore volume in the wall part; and C(%) represents the aperture ratio of a plane perpendicular to the through holes.
    Type: Application
    Filed: July 17, 2006
    Publication date: November 16, 2006
    Inventors: Masayuki Hayashi, Kazutake Ogyu, Akihiro Ohira, Kazushige Ohno
  • Publication number: 20060210765
    Abstract: A honeycomb structure including a plurality of cells arranged in parallel while being separated by cell walls, and extending in a longitudinal direction of the honeycomb structure. Each cell is sealed at one of end portions thereof. In the honeycomb structure, the relation expressed by an expression (1) is satisfied: 11/6?10/3×A?B??(1) where A (mm) designates thickness of the cell walls, and B (m2/cm3) designates a surface area per unit volume of the cell walls.
    Type: Application
    Filed: March 16, 2006
    Publication date: September 21, 2006
    Inventors: Kazushige Ohno, Kazutake Ogyu
  • Publication number: 20060179803
    Abstract: Ceramic particles, fine particles having smaller average particle diameter smaller than that of the ceramic particles and a reduction-resistant material are mixed to obtain a puddle. The reduction-resistant material is a material that is reduced by carbon at a higher temperature as compared with a temperature at which an oxide (for example, silica) of an element contained in the ceramic particles is reduced. The average particle diameter of the ceramic particles is preferably about in a range of 5 to 100 ?m and the average particle diameter of the fine particles is preferably about in a range of 0.1 to 10 ?m. The reduction-resistant material is, for example, alumina. This puddle is extrusion molded into a honeycomb filter and the molded object is sintered at about 1600 to 2200° C.
    Type: Application
    Filed: January 20, 2006
    Publication date: August 17, 2006
    Inventors: Kazushige Ohno, Kazutake Ogyu, Masayuki Hayashi
  • Publication number: 20060166820
    Abstract: A honeycomb structural body comprises one or plural pillar-shaped porous ceramic members in which many through-holes are arranged side by side in a longitudinal direction through partition walls and either one end portions of these through-holes are sealed. The partition wall forming the structural body has a surface roughness of not less than 10 ?m as a maximum roughness Rz defined in JIS B0601-2001 and an average pore size of 5-100 ?m in a pore distribution measured by a mercury pressure method, and satisfies the following relationship: A?90?B/20 or A?100?B/20 when a ratio pores having a pore size of 0.9-1.1 times the average pore size to total pore volume is A (%) and a thickness of the partition wall is B (?m), and there is proposed an effective honeycomb structural body having excellent pressure loss and catching efficiency and a high catalyst reactivity.
    Type: Application
    Filed: February 27, 2004
    Publication date: July 27, 2006
    Applicant: IBIDEN CO., LTD
    Inventors: Kazutake Ogyu, Kazushige Ohno, Atsushi Kudo
  • Publication number: 20060135343
    Abstract: A sintering aid for promoting sintering of ceramic particles and fine particles that are the same materials as ceramic particles and have smaller average particle diameter are mixed to obtain a puddle. The average particle diameter of ceramic particles is preferably about in a range of 5 to 100 ?m; the average particle diameter of the fine particles is preferably about in a range of 0.1 to 1.0 ?m, and the average particle diameter of the sintering aid is preferably about in a range of 0.1 to 10 ?m. As the sintering aid, for example, alumina is used. This puddle is extrusion molded into a honeycomb shape and the molded object is fired at a firing temperature lower than a temperature for sintering without mixing a sintering aid. The thermal conductivity of the obtained honeycomb structure 10 shows about 60% or more of the thermal conductivity of a fired body fired without adding a sintering aid to ceramic particles and shows about 12 W/m·K or more at 20° C.
    Type: Application
    Filed: November 30, 2005
    Publication date: June 22, 2006
    Inventors: Kazushige Ohno, Kazutake Ogyu, Masayuki Hayashi
  • Publication number: 20050266992
    Abstract: A honeycomb structure 10 of the present invention comprises: porous honeycomb units 11 having multiple through-holes, including the first form of an inorganic material (for example, ceramic particles), the second form of an inorganic material (for example, inorganic fibers or ceramic particles having large particle sizes), and an inorganic binder; and sealing material layers 14 jointing the porous honeycomb units 11 at outer surfaces 13 where the through-holes are not open. The cross-sectional area perpendicular to the through-holes is about 5 to about 50 cm2. The ratio of the total cross-sectional area of the porous honeycomb units 11 to the cross-sectional area of the honeycomb structure 10 is not less than about 85%. The honeycomb structure 10 reduces thermal stress or vibration applied to each porous honeycomb unit 11, by the sealing material layers 14, and allows for amore effective use of surface on which catalyst components are dispersed.
    Type: Application
    Filed: July 5, 2005
    Publication date: December 1, 2005
    Applicant: IBIDEN, CO., LTD.
    Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
  • Publication number: 20050227869
    Abstract: A honeycomb structure having multiple through holes includes at least ceramic particles and an inorganic binder. A wall thickness of each wall between adjoining through holes, on which a catalyst component is carried, is designed to be not greater than about 0.25 mm. The honeycomb structure satisfies a relation of Y?250×X+22500 (50?X?80), where X denotes an aperture ratio (%) of a honeycombed face of the honeycomb structure perpendicular to the multiple through holes and Y denotes a specific surface area per unit volume (m2/L) of the honeycomb structure.
    Type: Application
    Filed: March 31, 2005
    Publication date: October 13, 2005
    Applicant: IBIDEN CO., LTD.
    Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu