Patents by Inventor Kazutoshi Takeda
Kazutoshi Takeda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11993835Abstract: A grain-oriented electrical steel sheet is a grain-oriented electrical steel sheet which does not have an inorganic coating containing forsterite as a main component and which includes: a base steel sheet containing a prescribed chemical component; a silicon-containing oxide layer provided on the base steel sheet; an iron-based oxide layer provided on the silicon-containing oxide layer; and a tension-insulation coating provided on the iron-based oxide layer, having a thickness of 1 to 3 ?m, and containing phosphate and colloidal silica as main components. When the tension-insulation coating undergoes elemental analysis using a glow discharge optical emission spectrometry in a sheet thickness direction from a surface of the tension-insulation coating, a peak Si emission intensity satisfies a prescribed requirement.Type: GrantFiled: January 16, 2020Date of Patent: May 28, 2024Assignee: NIPPON STEEL CORPORATIONInventors: Kazutoshi Takeda, Ichiro Tanaka, Takashi Kataoka, Tomoya Suenaga, Yuki Kunita
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Patent number: 11996231Abstract: A laminated core includes a plurality of electrical steel sheets stacked on each other, and an adhesion part which is provided between the electrical steel sheets adjacent to each other in a stacking direction and adheres the electrical steel sheets to each other, in which the electrical steel sheet include an annular core back part, and a plurality of tooth parts which extend from the core back part in a radial direction of the core back part and are disposed at intervals in a circumferential direction of the core back part, an adhesion region in which the adhesion part is provided is formed in the core back part of the electrical steel sheet, and the adhesion region extends in a direction along a magnetic flux passing through a region of the electrical steel sheet in contact with the adhesion region.Type: GrantFiled: December 17, 2019Date of Patent: May 28, 2024Assignee: NIPPON STEEL CORPORATIONInventors: Ryu Hirayama, Kazutoshi Takeda
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Patent number: 11990795Abstract: An adhesively-laminated core for a stator capable of suppressing an iron loss of an electric motor and also having excellent productivity is provided. The adhesively-laminated core for a stator includes a plurality of electrical steel sheets which are stacked on one another and of which both surfaces are coated with insulation coatings, and adhesion parts which are disposed between the electrical steel sheets adjacent to each other in a stacking direction and cause the electrical steel sheets to be adhered to each other. All sets of the electrical steel sheets adjacent to each other in the stacking direction are adhered via the adhesion parts. An adhesive forming the adhesion parts is a two-agent type acrylic-based adhesive (SGA) which includes an acrylic-based compound, an oxidizer, and a reducer and in which a portion of the acrylic-based compound and the oxidizer are assigned to a first agent and the remaining portion of the acrylic-based compound and the reducer are assigned to a second agent.Type: GrantFiled: December 17, 2019Date of Patent: May 21, 2024Assignee: NIPPON STEEL CORPORATIONInventors: Kazutoshi Takeda, Hiroyasu Fujii, Shinsuke Takatani
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Publication number: 20240158895Abstract: This grain-oriented electrical steel sheet includes: a base steel sheet; and an insulating coating formed on a surface of the base steel sheet, in which the base steel sheet includes an iron-based oxide layer containing an iron-based oxide on an insulating coating side, the insulating coating includes an intermediate layer formed on a base steel sheet side and containing a crystalline metal phosphate, and a tension coating layer formed on a surface side of the insulating coating, an average thickness of the iron-based oxide layer is 0.10 to 1.50 ?m, an average thickness of the intermediate layer is 0.3 to 10.0 ?m, an average thickness of the insulating coating is 2.0 to 10.0 ?m, the crystalline metal phosphate of the intermediate layer is one or two or more of zinc phosphate, manganese phosphate, iron phosphate, and zinc calcium phosphate, the tension coating layer contains a metal phosphate and silica, and an amount of the silica in the tension coating layer is 20 to 60 mass %.Type: ApplicationFiled: April 6, 2022Publication date: May 16, 2024Applicant: NIPPON STEEL CORPORATIONInventors: Kazutoshi TAKEDA, Takashi KATAOKA, Shinsuke TAKATANI, Yuuki KOGAKURA, Yuki KUNITA
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Patent number: 11979059Abstract: A laminated core includes a plurality of electrical steel sheets stacked in a thickness direction, each of the electrical steel sheets includes an annular core back part; a plurality of fastening parts are provided in the core back part at intervals in a circumferential direction; an adhesion region is formed on an outer circumferential side from the fastening parts in the core back part; and a non-adhesion region is formed on an inner circumferential side from the fastening parts in the core back part.Type: GrantFiled: December 17, 2019Date of Patent: May 7, 2024Assignee: NIPPON STEEL CORPORATIONInventors: Yasuo Ohsugi, Ryu Hirayama, Kazutoshi Takeda
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Patent number: 11948710Abstract: A non-oriented electrical steel sheet according to an embodiment of the present invention is a non-oriented electrical steel sheet including a base metal steel sheet and a composite coating film that is formed on surfaces of the base metal steel sheet and includes Zn-containing phosphate and an organic resin, wherein the non-oriented electrical steel sheet contains crystalline aluminum phosphate showing diffraction lines belonging to ICDD No. 01-074-3256 when the composite coating film is measured by a wide-angle X-ray diffraction method.Type: GrantFiled: March 30, 2022Date of Patent: April 2, 2024Assignee: NIPPON STEEL CORPORATIONInventors: Hiroyasu Fujii, Jun Maki, Kazutoshi Takeda, Akira Akagi, Yuya Fujii
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Patent number: 11948711Abstract: A grain oriented electrical steel sheet includes a base steel sheet, a glass film, and a tension-insulation coating. When a glow discharge emission spectroscopy is conducted from a surface of the glass film toward a depth direction, an analysis starting time Ts, a time TAlp at which Al shows a maximum emission intensity, an Al emission intensity F(TAlp) at the TAlp, a time TSip at which Si shows a maximum emission intensity, and an Al emission intensity F(TSip) at the TSip satisfy 0.05?F(TSip)/F(TAlp)?0.50 and 2.0?(TAlp?Ts)/(TSip?Ts)?5.0.Type: GrantFiled: September 16, 2020Date of Patent: April 2, 2024Assignee: NIPPON STEEL CORPORATIONInventors: Takashi Kataoka, Ichiro Tanaka, Haruhiko Atsumi, Kazutoshi Takeda, Ryutaro Yamagata, Nobusato Morishige
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Publication number: 20240084415Abstract: This non-oriented electrical steel sheet includes a base material having a chemical composition including Si: 3.7 to 4.8%, wherein a recrystallization rate is less than 100% in terms of an area fraction, the following Formula (i) and Formula (ii) are satisfied, and the tensile strength is more than 700 MPa. 4.3?Si+sol. Al+0.5×Mn?4.9??(i) (B50(0°)+2×B50(45°)+B50(90°))/4?1.Type: ApplicationFiled: March 31, 2022Publication date: March 14, 2024Applicant: NIPPON STEEL CORPORATIONInventors: Hiroyoshi YASHIKI, Yoshiaki NATORI, Kazutoshi TAKEDA, Ichiro TANAKA, Yoshihiro ARITA, Hiroki HORI, Wataru OHASHI
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Patent number: 11923130Abstract: A laminated core includes: a plurality of electrical steel sheets stacked in a thickness direction, wherein the electrical steel sheet includes an annular core back part and a plurality of tooth parts protruding from the core back part toward a radial direction and arranged at intervals in a circumferential direction of the core back part, and wherein among the plurality of electrical steel sheets, the tooth parts of the electrical steel sheets located at one side on the outside in a stacking direction are adhered to each other by an adhesion part provided between the tooth parts adjacent to each other in the stacking direction, the tooth parts of the electrical steel sheets located at the other side on the outside in the stacking direction are adhered to each other by an adhesion part provided between the tooth parts adjacent to each other in the stacking direction, and the tooth parts of the electrical steel sheets located at a center part in the stacking direction are not adhered to each other.Type: GrantFiled: December 17, 2019Date of Patent: March 5, 2024Assignee: NIPPON STEEL CORPORATIONInventors: Masahito Kamikawabata, Ryu Hirayama, Kazutoshi Takeda
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Patent number: 11915860Abstract: A laminated core includes a plurality of electrical steel sheets stacked on each other and coated with an insulation coating on both surfaces thereof, and an adhesion part provided between the electrical steel sheets adjacent to each other in a stacking direction and configured to adhere the electrical steel sheets to each other, wherein an adhesion area ratio of the electrical steel sheet by the adhesion part is 1% or more and 40% or less.Type: GrantFiled: December 17, 2019Date of Patent: February 27, 2024Assignee: NIPPON STEEL CORPORATIONInventors: Ryu Hirayama, Kazutoshi Takeda
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Publication number: 20240047107Abstract: This non-oriented electrical steel sheet includes a base steel sheet (10); and an insulation coating (20) formed on a surface of the base steel sheet (10), in which the insulation coating (20) contains a metal phosphate and an organic resin, an arithmetic mean of a center line average roughness Ra75 of the insulation coating (20) in a rolling direction of the base steel sheet (10) and a center line average roughness Ra75 of the insulation coating (20) in a direction perpendicular to the rolling direction is 0.20 to 0.50 ?m, and the amount of nitrogen in the insulation coating (20) is 0.05 to 5.00 mass %.Type: ApplicationFiled: March 30, 2022Publication date: February 8, 2024Applicant: NIPPON STEEL CORPORATIONInventors: Kazutoshi TAKEDA, Minako FUKUCHI, Yoshiaki NATORI, Hiroyasu FUJII, Shinsuke TAKATANI
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Publication number: 20240035131Abstract: This non-oriented electrical steel sheet has a predetermined chemical composition, and in which the tensile strength is 580 MPa or more, the average grain size of a recrystallization part of base iron is 50 ?m or less, and in inclusions having an equivalent circle diameter of 1 ?m or more and an S content of 5 mass % or more contained in base iron, the number of inclusions having a Mg content of more than 5 mass % and a Mn content of 5 mass % or more is 5 times or more the number of inclusions having a Mg content of 5 mass % or less and a Mn content of 5 mass % or more.Type: ApplicationFiled: March 30, 2022Publication date: February 1, 2024Applicant: NIPPON STEEL CORPORATIONInventors: Yoshiaki NATORI, Hiroyoshi YASHIKI, Minako FUKUCHI, Kazutoshi TAKEDA
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Publication number: 20240034903Abstract: An electrical steel sheet used for a laminated core is an electrical steel sheet including an insulation coating 3 on a surface of a base steel sheet 2, the insulation coating being coated with a coating composition for an electrical steel sheet. The coating composition for an electrical steel sheet includes: an epoxy resin; an epoxy resin curing agent; and an elastomer-modified phenolic resin, in which the amount of the elastomer-modified phenolic resin is 10 parts by mass to 100 parts by mass with respect to 100 parts by mass of the epoxy resin.Type: ApplicationFiled: June 17, 2021Publication date: February 1, 2024Applicant: NIPPON STEEL CORPORATIONInventors: Kazutoshi TAKEDA, Shinsuke TAKATANI, Minako FUKUCHI, Ichiro TANAKA
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Publication number: 20240039347Abstract: This non-oriented electrical steel sheet contains a base material having a chemical composition including, in mass %, Si: 3.2 to 4.5%, wherein the tensile strength is 550 MPa or more, and a ratio (P120B/Fe700B)B between a peak-to-peak height Fe700B of Fe at 700 eV and a peak-to-peak height P120B of P at 120 eV when crystal grain boundaries are measured through Auger electron spectroscopy is not more than twice a ratio (P120i/Fe700i)i between a peak-to-peak height Fe700i of Fe at 700 eV and a peak-to-peak height P120i of P at 120 eV when the inside of crystals is measured through Auger electron spectroscopy.Type: ApplicationFiled: March 30, 2022Publication date: February 1, 2024Applicant: NIPPON STEEL CORPORATIONInventors: Yoshiaki NATORI, Hiroyoshi YASHIKI, Minako FUKUCHI, Kazutoshi TAKEDA
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Publication number: 20240035129Abstract: This non-oriented electrical steel sheet includes: a base steel sheet; and an insulation coating formed on a surface of the base steel sheet, in which the insulation coating contains a metal phosphate and an organic resin, a moisture content of the insulation coating is 0.003 to 0.03 wt %, and a contact angle of water on the insulation coating is 55° to 85°.Type: ApplicationFiled: March 30, 2022Publication date: February 1, 2024Applicant: NIPPON STEEL CORPORATIONInventors: Kazutoshi TAKEDA, Minako FUKUCHI, Shinsuke TAKATANI
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Patent number: 11866812Abstract: A grain oriented electrical steel sheet includes a base steel sheet, an oxide layer, and a tension-insulation coating. When a glow discharge spectroscopy is conducted in a region from a surface of the tension-insulation coating to an inside of the base steel sheet, a sputtering time Fe0.5 at which a Fe emission intensity becomes 0.5 times as compared with a saturation value thereof and a sputtering time Fe0.05 at which a Fe emission intensity becomes 0.05 times as compared with the saturation value satisfy (Fe0.5?Fe0.05)/Fe0.5?0.35. A maximal point of a Cr emission intensity is included between the Fe0.05 and the Fesat. Moreover, a magnetic flux density B8 in a rolling direction of the grain oriented electrical steel sheet is 1.90 T or more.Type: GrantFiled: February 7, 2020Date of Patent: January 9, 2024Assignee: NIPPON STEEL CORPORATIONInventors: Ichiro Tanaka, Takashi Kataoka, Kazutoshi Takeda, Masamitsu Kubota, Hirotoshi Tada
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Patent number: 11866797Abstract: This non-oriented electrical steel sheet includes a base metal having a predetermined chemical composition satisfying the expression [Si+0.5×Mn?4.3], and an average grain size of the base metal is more than 40 ?m and 120 ?m or less.Type: GrantFiled: November 1, 2019Date of Patent: January 9, 2024Assignee: NIPPON STEEL CORPORATIONInventors: Hiroyoshi Yashiki, Yoshiaki Natori, Miho Tomita, Kazutoshi Takeda, Takuya Matsumoto
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Patent number: 11863017Abstract: A laminated core includes a plurality of electrical steel sheets stacked on each other, and an adhesion part provided between electrical steel sheets adjacent to each other in a stacking direction and configured to adhere the electrical steel sheets to each other, wherein the adhesion part partially adheres the electrical steel sheets adjacent to each other in the stacking direction, and the adhesion parts adjacent to each other in the stacking direction have different arrangement regions in a plan view seen in the stacking direction.Type: GrantFiled: December 17, 2019Date of Patent: January 2, 2024Assignee: NIPPON STEEL CORPORATIONInventors: Masahito Kamikawabata, Ryu Hirayama, Kazutoshi Takeda
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Patent number: 11855485Abstract: A laminated core includes a plurality of electrical steel sheets which are stacked on each other and of each of which both surfaces are coated with an insulation coating; and an adhesion part which is provided between the electrical steel sheets adjacent in the stacking direction and adheres the electrical steel sheets to each other, wherein an adhesive for forming the adhesion part includes a first phase and a second phase, wherein the adhesion part has a sea-island structure of the first phase which is a sea structure portion and the second phase which is an island structure portion, wherein the first phase contains an epoxy resin, an acrylic resin, and a curing agent, wherein the first phase has an SP value of 8.5 to 10.7 (cal/cm3)1/2, wherein the second phase contains an elastomer, and wherein the second phase has an SP value of 7.5 to 8.4 (cal/cm3)1/2.Type: GrantFiled: December 17, 2019Date of Patent: December 26, 2023Assignee: NIPPON STEEL CORPORATIONInventors: Shinsuke Takatani, Hiroyasu Fujii, Kazutoshi Takeda
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Publication number: 20230395291Abstract: A non-oriented electrical steel sheet according to an embodiment of the present invention is a non-oriented electrical steel sheet including a base metal steel sheet and a composite coating film that is formed on surfaces of the base metal steel sheet and includes Zn-containing phosphate and an organic resin, wherein the non-oriented electrical steel sheet contains crystalline aluminum phosphate showing diffraction lines belonging to ICDD No. 01-074-3256 when the composite coating film is measured by a wide-angle X-ray diffraction method.Type: ApplicationFiled: March 30, 2022Publication date: December 7, 2023Applicant: NIPPON STEEL CORPORATIONInventors: Hiroyasu FUJII, Jun MAKI, Kazutoshi TAKEDA, Akira AKAGI, Yuya FUJII