Patents by Inventor Kazuyoshi Chikugo

Kazuyoshi Chikugo has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9533348
    Abstract: A centrifugal casting apparatus includes a mold holder placed on a freely rotatable rotary table, and a mold put into and held by the mold holder. The mold holder includes a mold holder body made of a metal material and having a bottomed cylindrical shape, heat insulation members provided on an inner peripheral surface and a bottom surface of the mold holder body, and mold positioning members each made of a ceramic and provided to protrude from the heat insulation member on the bottom surface of the mold holder body. The mold includes a mold body having a cavity into which a molten metal is to be poured, and a mold base provided to the mold body and having mold positioning member insertion holes engageable with the mold positioning members.
    Type: Grant
    Filed: May 14, 2015
    Date of Patent: January 3, 2017
    Assignee: IHI Corporation
    Inventors: Shigeyuki Satoh, Kazuyoshi Chikugo
  • Patent number: 9499886
    Abstract: A Ni-based single crystal superalloy which has the following composition: Co: 4.0 to 9.5 wt %, Cr: 5.1 to 8.0 wt %, Mo: 2.1 to 3.5 wt %, W: 0.0 to 2.9 wt %, Ta: 4.0 to 10.0 wt %, Al: 4.5 to 6.5 wt %, Ti: 0.0 to 1.0 wt %, Hf: 0.08 to 0.5 wt %, Nb: 0.0 to 3.0 wt %, Re: 4.5 to 8.0 wt % and Ru: 0.5 to 6.5 wt % with the remainder including Ni and unavoidable impurities, wherein P1?700 is satisfied in which P1 represents a parameter 1, which is obtained by a formula: P1=137×[W (wt %)]+24×[Cr (wt %)]+46×[Mo (wt %)]?18×[Re (wt %)].
    Type: Grant
    Filed: June 18, 2015
    Date of Patent: November 22, 2016
    Assignee: IHI CORPORATION
    Inventors: Akihiro Sato, Kazuyoshi Chikugo, Yasuhiro Aoki, Nobuhito Sekine, Mikiya Arai, Shoju Masaki
  • Publication number: 20150292063
    Abstract: A Ni-based single crystal superalloy which has the following composition: Co: 4.0 to 9.5 wt %, Cr: 5.1 to 8.0 wt %, Mo: 2.1 to 3.5 wt %, W: 0.0 to 2.9 wt %, Ta: 4.0 to 10.0 wt %, Al: 4.5 to 6.5 wt %, Ti: 0.0 to 1.0 wt %, Hf: 0.08 to 0.5 wt %, Nb: 0.0 to 3.0 wt %, Re: 4.5 to 8.0 wt % and Ru: 0.5 to 6.5 wt % with the remainder including Ni and unavoidable impurities, wherein P1?700 is satisfied in which P1 represents a parameter 1, which is obtained by a formula: P1=137×[W(wt %)]+24×[Cr(wt %)]+46×[Mo(wt %)]?18×[Re(wt %)].
    Type: Application
    Filed: June 18, 2015
    Publication date: October 15, 2015
    Inventors: Akihiro Sato, Kazuyoshi Chikugo, Yasuhiro Aoki, Nobuhito Sekine, Mikiya Arai, Shoju Masaki
  • Publication number: 20150246390
    Abstract: A centrifugal casting apparatus includes a mold holder placed on a freely rotatable rotary table, and a mold put into and held by the mold holder. The mold holder includes a mold holder body made of a metal material and having a bottomed cylindrical shape, heat insulation members provided on an inner peripheral surface and a bottom surface of the mold holder body, and mold positioning members each made of a ceramic and provided to protrude from the heat insulation member on the bottom surface of the mold holder body. The mold includes a mold body having a cavity into which a molten metal is to be poured, and a mold base provided to the mold body and having mold positioning member insertion holes engageable with the mold positioning members.
    Type: Application
    Filed: May 14, 2015
    Publication date: September 3, 2015
    Applicant: IHI Corporation
    Inventors: Shigeyuki SATOH, Kazuyoshi CHIKUGO
  • Patent number: 8877122
    Abstract: A Ni-based single crystal superalloy which has the following composition: Co: 0.0 wt % or more to 15.0 wt % or less, Cr: 4.1 to 8.0 wt %, Mo: 2.1 to 4.5 wt %, W: 0.0 to 3.9 wt %, Ta: 4.0 to 10.0 wt %, Al: 4.5 to 6.5 wt %, Ti: 0.0 to 1.0 wt %, Hf: 0.00 to 0.5 wt %, Nb: 0.0 to 3.0 wt %, Re: 8.1 to 9.9 wt % and Ru: 0.5 to 6.5 wt % with the remainder including Ni and unavoidable impurities. As a result, the Ni-based single crystal superalloy which includes more than 8 wt % of Re in the composition ratio and has excellent specific creep strength and the turbine blade incorporating the Ni-based single crystal superalloy may be made.
    Type: Grant
    Filed: April 16, 2010
    Date of Patent: November 4, 2014
    Assignee: IHI Corporation
    Inventors: Yasuhiro Aoki, Nobuhito Sekine, Akihiro Sato, Kazuhito Miyata, Kazuyoshi Chikugo
  • Patent number: 8771440
    Abstract: A Ni-based single crystal superalloy according to the invention has, for example, a composition including: 5.0 to 7.0 wt % of Al, 4.0 to 10.0 wt % of Ta, 1.1 to 4.5 wt % of Mo, 4.0 to 10.0 wt % of W, 3.1 to 8.0 wt % of Re, 0.0 to 2.0 wt % of Hf, 2.5 to 8.5 wt % of Cr, 0.0 to 9.9 wt % of Co, 0.0 to 4.0 wt % of Nb, and 1.0 to 14.0 wt % of Ru in terms of weight ratio; and the remainder including Ni and incidental impurities. In addition, the contents of Cr, Hf and Al are preferably set so as to satisfy the equation OP?108. According to the Ni-based single crystal superalloy of the invention, high creep strength can be maintained and the oxidation resistance can be improved.
    Type: Grant
    Filed: September 12, 2007
    Date of Patent: July 8, 2014
    Assignees: National Institute for Materials Science, IHI Corporation
    Inventors: Akihiro Sato, Hiroshi Harada, Kyoko Kawagishi, Toshiharu Kobayashi, Tadaharu Yokokawa, Yutaka Koizumi, Yasuhiro Aoki, Mikiya Arai, Kazuyoshi Chikugo, Shoju Masaki
  • Publication number: 20120034098
    Abstract: A Ni-based single crystal superalloy which has the following composition: Co: 0.0 wt % or more to 15.0 wt % or less, Cr: 4.1 to 8.0 wt %, Mo: 2.1 to 4.5 wt %, W: 0.0 to 3.9 wt %, Ta: 4.0 to 10.0 wt %, Al: 4.5 to 6.5 wt %, Ti: 0.0 to 1.0 wt %, Hf: 0.00 to 0.5 wt %, Nb: 0.0 to 3.0 wt %, Re: 8.1 to 9.9 wt % and Ru: 0.5 to 6.5 wt % with the remainder including Ni and unavoidable impurities. As a result, the Ni-based single crystal superalloy which includes more than 8 wt % of Re in the composition ratio and has excellent specific creep strength and the turbine blade incorporating the Ni-based single crystal superalloy may be made.
    Type: Application
    Filed: April 16, 2010
    Publication date: February 9, 2012
    Inventors: Yasuhiro Aoki, Nobuhito Sekine, Akihiro Sato, Kazuhito Miyata, Kazuyoshi Chikugo
  • Publication number: 20100147485
    Abstract: The object of the present invention is to provide a mold which has low reactivity with molten alloys and which is inexpensive, a method for manufacturing the same and a molded article using the mold. A mold 40 in accordance with the present invention serves for manufacturing a molded article 60 of a titanium-aluminum alloy or a titanium alloy. At least an initial layer 44a of a cavity surface 43 of a mold body 41 constituting the mold 40 is formed of a calcined product of a slurry comprising a filler having cerium oxide as a main component and a binder having silica sol as a main component.
    Type: Application
    Filed: February 23, 2010
    Publication date: June 17, 2010
    Applicants: IHI CORPORATION, IHI Castings Co., Ltd.
    Inventors: Kazuyoshi Chikugo, Shigeyuki Sato
  • Publication number: 20100143182
    Abstract: A Ni-based single crystal superalloy according to the invention has, for example, a composition including: 5.0 to 7.0 wt % of Al, 4.0 to 10.0 wt % of Ta, 1.1 to 4.5 wt % of Mo, 4.0 to 10.0 wt % of W, 3.1 to 8.0 wt % of Re, 0.0 to 2.0 wt % of Hf, 2.5 to 8.5 wt % of Cr, 0.0 to 9.9 wt % of Co, 0.0 to 4.0 wt % of Nb, and 1.0 to 14.0 wt % of Ru in terms of weight ratio; and the remainder including Ni and incidental impurities. In addition, the contents of Cr, Hf and Al are preferably set so as to satisfy the equation OP?108. According to the Ni-based single crystal superalloy of the invention, high creep strength can be maintained and the oxidation resistance can be improved.
    Type: Application
    Filed: September 12, 2007
    Publication date: June 10, 2010
    Inventors: Akihiro Sato, Hiroshi Harada, Kyoko Kawagishi, Toshiharu Kobayashi, Tadaharu Yokokawa, Yutaka Koizumi, Yasuhiro Aoki, Mikiya Arai, Kazuyoshi Chikugo, Shoju Masaki
  • Publication number: 20100092302
    Abstract: A Ni-based single crystal superalloy which has the following composition: Co: 0.0 wt % or more to 15.0 wt % or less, Cr: 4.1 to 8.0 wt %, Mo: 2.1 to 6.5 wt %, W: 0.0 to 3.9 wt %, Ta: 4.0 to 10.0 wt %, Al: 4.5 to 6.5 wt %, Ti: 0.0 to 1.0 wt %, Hf: 0.00 to 0.5 wt %, Nb: 0.0 to 3.0 wt %, Re: 3.0 to 8.0 wt % and Ru: 0.5 to 6.5 wt % with the remainder including Ni and unavoidable impurities, wherein P1?700 is satisfied in which P1 represents a parameter 1, which is obtained by a formula: P1=137×[W (wt %)]+24×[Cr (wt %)]+46×[Mo (wt %)]?18×[Re (wt %)]. The Ni-based single crystal superalloy has excellent specific creep strength.
    Type: Application
    Filed: March 11, 2008
    Publication date: April 15, 2010
    Inventors: Akihiro Sato, Kazuyoshi Chikugo, Yasuhiro Aoki, Nobuhito Sekine, Mikiya Arai, Shoju Masaki
  • Publication number: 20090308507
    Abstract: The present invention is characterized in including Al: more than 5 at % to 13 at % or less; V: 3 at % or more to 9.5 at % or less; and Ti: 0 at % or more to 3.5 at % or less, with the remainder being Ni and unavoidable impurities, and having a multi-phase microstructure including a primary L12 phase and an (L12 phase+D022 phase and/or D024 and/or D0a phase) eutectoid microstructure.
    Type: Application
    Filed: September 26, 2007
    Publication date: December 17, 2009
    Inventors: Kazuyoshi Chikugo, Takayuki Takasugi, Yasuyuki Kaneno
  • Publication number: 20090169415
    Abstract: The object of the present invention is to provide a mold which has low reactivity with molten alloys and which is inexpensive, a method for manufacturing the same and a molded article using the mold. A mold 40 in accordance with the present invention serves for manufacturing a molded article 60 of a titanium-aluminum alloy or a titanium alloy. At least an initial layer 44a of a cavity surface 43 of a mold body 41 constituting the mold 40 is formed of a calcined product of a slurry comprising a filler having cerium oxide as a main component and a binder having silica sol as a main component.
    Type: Application
    Filed: September 7, 2006
    Publication date: July 2, 2009
    Applicants: IHI CORPORATION, ISHIKAWAJIMA PRECISION CASTING CO., LTD.
    Inventors: Kazuyoshi Chikugo, Shigeyuki Sato
  • Patent number: 7475717
    Abstract: A mold having a shell and a porous layer formed on the surface of the cavity of the shell. The mold can be suitably used for manufacturing a porous body having a porous layer on the surface thereof. The method for manufacturing the mold, includes the steps of forming a layer of combustible powdery particles around a wax mold, which is a lost pattern, a step of forming a film of a ceramic precursor slurry around the wax mold having powdery particles formed thereon, a step of subjecting the resultant product to a heat treatment, to thereby dewax the wax mold, and a step of firing the slurry film, to thereby burn and vanish the powdery particles in the slurry film and form a shell.
    Type: Grant
    Filed: August 24, 2007
    Date of Patent: January 13, 2009
    Assignee: Ishikawajima-Harima Heavy Industries Co., Ltd.
    Inventors: Kazuyoshi Chikugo, Hidemi Ukai, Koichi Murakami, Koshichi Ogawa
  • Publication number: 20080000607
    Abstract: A cast article includes a porous layer having a three-dimensional porous structure, and is manufactured utilizing a mold manufactured by: scattering and adhering combustible powdery particles around a wax mold, which is a lost pattern, to form a layer of combustible powdery particles around the wax mold; coating a film of a ceramic precursor slurry around the wax mold; subjecting the wax mold coated with the slurry film to a heat treatment at 100 to 180° C., to dewax only the wax mold without the combustible powdery particles; and burning and vanishing and firing the slurry film, to burn and vanish the powdery particles in the slurry film and form a shell. Casting the cast article by: pouring a molten metal into the cavity of the mold; cooling the molten metal; and removing the shell of the mold.
    Type: Application
    Filed: August 24, 2007
    Publication date: January 3, 2008
    Applicant: ISHIKAWAJIMA-HARIMA HEAVY INDUSTRIES CO., LTD.
    Inventors: KAZUYOSHI CHIKUGO, HIDEMI UKAI, KOICHI MURAKAMI, KOSHICHI OGAWA
  • Publication number: 20070295470
    Abstract: A mold having a shell and a porous layer formed on the surface of the cavity of the shell. The mold can be suitably used for manufacturing a porous body having a porous layer on the surface thereof. The method for manufacturing the mold, includes the steps of forming a layer of combustible powdery particles around a wax mold, which is a lost pattern, a step of forming a film of a ceramic precursor slurry around the wax mold having powdery particles formed thereon, a step of subjecting the resultant product to a heat treatment, to thereby dewax the wax mold, and a step of firing the slurry film, to thereby burn and vanish the powdery particles in the slurry film and form a shell.
    Type: Application
    Filed: August 24, 2007
    Publication date: December 27, 2007
    Applicant: ISHIKAWAJIMA-HARIMA HEAVY INDUSTRIES CO., LTD.
    Inventors: KAZUYOSHI CHIKUGO, HIDEMI UKAI, KOICHI MURAKAMI, KOSHICHI OGAWA
  • Patent number: 7281566
    Abstract: A method for manufacturing a mold (70), which comprises a step of forming a layer (31) of combustible powdery particles (32) around a wax mold (21), which is a lost pattern, a step of forming a film (51) of a ceramic precursor slurry (52) around the wax mold (21) having powdery particles (32) formed thereon, a step of subjecting the resultant product to a heat treatment, to thereby dewax the wax mold (21), and a step of firing the slurry film (51), to thereby burn and vanish the powdery particles (32) in the slurry film (51) and form a shell (71). The mold (70) has the shell (71) and a porous layer (74) formed on the surface (76) of the cavity of the shell. The mold can be suitably used for manufacturing a porous body (90) having a porous layer (94) on the surface thereof.
    Type: Grant
    Filed: March 4, 2004
    Date of Patent: October 16, 2007
    Assignee: Ishikawajima-Harima Heavey Industries Co., Ltd.
    Inventors: Kazuyoshi Chikugo, Hidemi Ukai, Koichi Murakami, Koshichi Ogawa
  • Publication number: 20060175037
    Abstract: A method for manufacturing a mold (70), which comprises a step of forming a layer (31) of combustible powdery particles (32) around a wax mold (21), which is a lost pattern, a step of forming a film (51) of a ceramic precursor slurry (52) around the wax mold (21) having powdery particles (32) formed thereon, a step of subjecting the resultant product to a heat treatment, to thereby dewax the wax mold (21), and a step of firing the slurry film (51), to thereby burn and vanish the powdery particles (32) in the slurry film (51) and form a shell (71). The mold (70) has the shell (71) and a porous layer (74) formed on the surface (76) of the cavity of the shell. The mold can be suitably used for manufacturing a porous body (90) having a porous layer (94) on the surface thereof.
    Type: Application
    Filed: March 4, 2004
    Publication date: August 10, 2006
    Applicant: Tshikawajima-Harima Heavy Industries Co., Ltd
    Inventors: Kazuyoshi Chikugo, Hidemi Ukai, Koichi Murakami, Koshichi Ogawa
  • Patent number: 6966956
    Abstract: A Ni-based single crystal super alloy capable of improving strength by preventing precipitation of a TCP phase at high temperatures may be obtained by a Ni-based single crystal super alloy having a composition consisting of 5.0-7.0 wt % Al, 4.0-8.0 wt % Ta, 2.9-4.5 wt % Mo, 4.0-8.0 wt % W, 3.0-6.0 wt % Re, 0.01-0.50 wt % Hf, 2.0-5.0 wt % Cr, 0.1-15.0 wt % Co and 1.0-4.0 wt % Ru in terms of its weight ratio, with the remainder consisting of Ni and unavoidable impurities. Preferably, the composition of Co in the Ni-based single crystal super alloy is limited to 0.1-9.5 wt %.
    Type: Grant
    Filed: July 26, 2004
    Date of Patent: November 22, 2005
    Assignees: National Institute for Materials Science, Ishikawajima-Harima Heavy Industries Co., Ltd.
    Inventors: Yutaka Koizumi, Toshiharu Kobayashi, Tadaharu Yokokawa, Hiroshi Harada, Yasuhiro Aoki, Mikiya Arai, Shoju Masaki, Ryoji Kakiuchi, Kazuyoshi Chikugo
  • Publication number: 20050051242
    Abstract: A Ni-based single crystal super alloy capable of improving strength by preventing precipitation of a TCP phase at high temperatures may be obtained by a Ni-based single crystal super alloy having a composition consisting of 5.0-7.0 wt % Al, 4.0-8.0 wt % Ta, 2.9-4.5 wt % Mo, 4.0-8.0 wt % W, 3.0-6.0 wt % Re, 0.01-0.50 wt % Hf, 2.0-5.0 wt % Cr, 0.1-15.0 wt % Co and 1.0-4.0 wt % Ru in terms of its weight ratio, with the remainder consisting of Ni and unavoidable impurities. Preferably, the composition of Co in the Ni-based single crystal super alloy is limited to 0.1-9.5 wt %.
    Type: Application
    Filed: July 26, 2004
    Publication date: March 10, 2005
    Inventors: Yutaka Koizumi, Toshiharu Kobayashi, Tadaharu Yokokawa, Hiroshi Harada, Yasuhiro Aoki, Mikiya Arai, Shoju Masaki, Ryoji Kakiuchi, Kazuyoshi Chikugo
  • Publication number: 20050035501
    Abstract: A method of manufacturing a heat-resistant ceramic core with a three-dimensional shape, which is used to cast a hollow flow passage inside by precision casting. The method includes a powder lamination shaping step for forming ceramic core 2 with a three-dimensional shape from resin-covered ceramic powder 1, an impregnation step for impregnating ceramics reinforcing liquid 3 into the formed ceramic core 2, and a sintering step for sintering the impregnated ceramic core 2 to improve the heat resistance thereof.
    Type: Application
    Filed: December 23, 2003
    Publication date: February 17, 2005
    Applicant: Ishikawajima-Harima Heavy Industries Co., Ltd.
    Inventor: Kazuyoshi Chikugo