Patents by Inventor Kazuyuki Yabuki

Kazuyuki Yabuki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6527987
    Abstract: It is an object of the present invention to overcome the problem of fibrillation which is a drawback found in solvent-spun regenerated cellulosic fibers and to thereby provide high-quality regenerated cellulosic fibers. The regenerated cellulosic fibers are produced by the use of a spinning dope of cellulose dissolved in a solvent containing N-methylmorpholine N-oxide under the conditions that the average degree of polymerization of cellulose contained in the spinning dope is held to 400 or lower and 5% to 30% by weight of the cellulose is adjusted to a degree of polymerization of 500 or higher. Thus a pseudo-liquid-crystalline phenomenon can be allowed to occur in the stretched filaments during spinning, so that the resulting regenerated cellulosic fibers have improved resistance to fibrillation as well as improved dyeability and feeling.
    Type: Grant
    Filed: October 27, 2000
    Date of Patent: March 4, 2003
    Assignee: Toyo Boseki Kabushiki Kaisha
    Inventors: Kazuyuki Yabuki, Yoshikazu Tanaka, Hisato Kobayashi
  • Patent number: 6183865
    Abstract: It is an object of the present invention to overcome the problem of fibrillation which is a drawback found in solvent-spun regenerated cellulosic fibers and to thereby provide high-quality regenerated cellulosic fibers. The regenerated cellulosic fibers are produced by the use of a spinning dope of cellulose dissolved in a solvent containing N-methylmorpholine N-oxide under the conditions that the average degree of polymerization of cellulose contained in the spinning dope is held to 400 or lower and 5% to 30% by weight of the cellulose is adjusted to a degree of polymerization of 500 or higher. Thus a pseudo-liquid-crystalline phenomenon can be allowed to occur in the stretched filaments during spinning, so that the resulting regenerated cellulosic fibers have improved resistance to fibrillation as well as improved dyeability and feeling.
    Type: Grant
    Filed: July 6, 1999
    Date of Patent: February 6, 2001
    Assignee: Toyo Boseki Kabushiki Kaisha
    Inventors: Kazuyuki Yabuki, Yoshikazu Tanaka, Hisato Kobayashi
  • Patent number: 5948186
    Abstract: A tire includes polybenzazole (PBZ) fibers, preferably either polybenzoxazole (PBO) or polybenzothiazole (PBT) fibers which are liquid-crystalline. The PBZ fibers can be incorporated into either the carcass of the tire, the reinforcing belts, or both. Preferably the PBZ fibers have a) a tensile strength of at least 4.0 GPa; b) a tensile modulus of at least 140 GPa; and c) an average void diameter of 25 .ANG. or less.
    Type: Grant
    Filed: July 10, 1995
    Date of Patent: September 7, 1999
    Assignee: Toyobo Co., Ltd.
    Inventor: Kazuyuki Yabuki
  • Patent number: 5922259
    Abstract: There is provided a cord of twisted polybenzazole fibers, which has a tenacity of 35 g/d or higher and an elastic modulus of 800 g/d or higher. The cord has not only remarkably improved fatigue resistance but also excellent mechanical characteristics at a high level that has not been achieved so far. Therefore, it can attain the weight reduction of composite materials, particularly in the field of reinforced rubber materials, and can also make a great contribution to the energy saving.
    Type: Grant
    Filed: July 18, 1996
    Date of Patent: July 13, 1999
    Assignee: Toyo Boseki Kabushiki Kaisha
    Inventors: Yukinari Okuyama, Hiroshi Hirahata, Kazuyuki Yabuki
  • Patent number: 5851466
    Abstract: Crimped polybenzazole staple fibers which satisfy the following specifications at the same time:(1) 2.ltoreq.number of crimps (number/inch).ltoreq.40(2) 2.ltoreq.crimp index (%).ltoreq.30(3) 0.3.ltoreq.crimp index/number of crimps.ltoreq.3.0; methods for manufacturing crimped polybenzazole staple fibers; and the rotary cutter therefor. The crimped polybenzazole staple fibers of the present invention are superior in crimp property and are useful for manufacturing spun yarn and unwoven fabric. According to the method of the present invention, crimped polybenzazole staple fibers superior in spinnability can be manufactured with ease. In addition, the cutting blade of the present invention stands a long time use for manufacturing staple fibers from a continuous filaments tow of high tenacity fibers.
    Type: Grant
    Filed: November 8, 1995
    Date of Patent: December 22, 1998
    Assignee: Toyo Boseki Kabushiki Kaisha
    Inventors: Kazuyuki Yabuki, Takaharu Ichiryu, Tadao Kuroki, Mitsuhiro Sakuda
  • Patent number: 5756040
    Abstract: A continuous process for preparing nonwoven fabrics of polybenzazole filaments, which comprises spinning at least two polybenzazole dope filaments simultaneously, and intermingling and depositing the filaments on a substantially planar collecting surface, thereby forming a nonwoven fabric.
    Type: Grant
    Filed: January 30, 1997
    Date of Patent: May 26, 1998
    Assignee: Toyobo Co., Ltd.
    Inventor: Kazuyuki Yabuki
  • Patent number: 5534205
    Abstract: In a process for preparing polybenzoxazole or polybenzothiazole filaments by extruding a polybenzoxazole or polybenzothiazole dope, drawing the dope filament across an air gap, and coagulating the dope filament; the number of filament breaks can be reduced by placing a stress isolation device after extruding but before coagulating the filament.
    Type: Grant
    Filed: August 5, 1994
    Date of Patent: July 9, 1996
    Assignee: The Dow Chemical Company
    Inventors: Timothy L. Faley, Michael E. Mills, Yoshihiko Teramoto, Douglas E. Turek, Kazuyuki Yabuki
  • Patent number: 5527609
    Abstract: Crimped polybenzazole staple fibers which satisfy the following specifications at the same time:(1) 2.ltoreq.number of crimps (number/inch).ltoreq.40(2) 2.ltoreq.crimp index (%).ltoreq.30(3) 0.3.ltoreq.crimp index/number of crimps.ltoreq.3.0; methods for manufacturing crimped polybenzazole staple fibers; and the rotary cutter therefor. The crimped polybenzazole staple fibers of the present invention are superior in crimp property and are useful for manufacturing spun yarn and unwoven fabric. According to the method of the present invention, crimped polybenzazole staple fibers superior in spinnability can be manufactured with ease. In addition, the cutting blade of the present invention stands a long time use for manufacturing staple fibers from a continuous filaments tow of high tenacity fibers.
    Type: Grant
    Filed: April 20, 1995
    Date of Patent: June 18, 1996
    Assignee: Toyo Boseki Kabushiki Kaisha
    Inventors: Kazuyuki Yabuki, Takaharu Ichiryu, Tadao Kuroki, Mitsuhiro Sakuda
  • Patent number: 5288452
    Abstract: This invention aims at improvement of heat-treatment technology for manufacture of large amounts of polybenzazole fibers. The fibers are heat treated using steam as the heat treatment gas in a device that provides for a rapid, cocurrent, countercurrent or both cocurrent and countercurrent flow of steam.
    Type: Grant
    Filed: December 3, 1992
    Date of Patent: February 22, 1994
    Assignee: The Dow Chemical Company
    Inventor: Kazuyuki Yabuki
  • Patent number: 5252407
    Abstract: A rubber composite comprising polyester fibers as the reinforcing material, wherein a compound having at least one cyclic imino ether group of a specific structure in its molecule is incorporated in a rubber composite except for adhesive-treated polyester cords.
    Type: Grant
    Filed: November 18, 1991
    Date of Patent: October 12, 1993
    Assignees: Takeda Chemical Industries, Ltd., Toyo Boseki Kabushiki Kaisha
    Inventors: Kiyosuke Kamiyama, Shuzo Sawada, Kazuyuki Yabuki, Yasuo Sano
  • Patent number: 5171506
    Abstract: Polyester fibers having high tenacity and high modulus can be produced practically and economically by melt-spinning a copolyester at a take-up speed of 3,000 meters/min. or more. The copolyester comprises at least 60 mol % of ethylene terephthalate units, has a persistence length of 15 angstroms or more and does not show a liquid crystalline nature in the molten state.
    Type: Grant
    Filed: April 10, 1991
    Date of Patent: December 15, 1992
    Assignee: Toyo Boseki Kabushiki Kaisha
    Inventors: Mitsuhiro Sakuda, Kazuyuki Yabuki, Hideaki Ishihara, Yoshimitsu Sakaguchi, Tooru Kitagawa
  • Patent number: 4827999
    Abstract: A polyester fiber having excellent thermal dimensional stability and chemical stability as well as high tenacity, which is a drawn yarn produced by melt-spinning a polyester comprising predominantly polyethylene terephthalate, solidification the spun yarn and then drawing the yarn under specified conditions and has specified properties such as intrinsic viscosity, diethylene glycol content, carboxyl group content, birefringence, yarn tenacity and difference of average birefringence between surface and center of monofilament, and further low dry heat shrink and work loss when heat-treated, said polyester fiber being useful as a reinforcement for rubber goods, specifically as a tire cord, and processes for the production of the polyester fiber.
    Type: Grant
    Filed: April 22, 1985
    Date of Patent: May 9, 1989
    Assignee: Toyobo Petcord Co., Ltd.
    Inventors: Kazuyuki Yabuki, Yohji Kohmura, Mitsuo Iwasaki, Hiroshi Yasuda
  • Patent number: 4164114
    Abstract: A high strength polyester fibrous product reduced in heat build-up and improved in durability and useful for reinforcing rubber materials, which can be prepared by twisting drawn yarns obtained by (1) melt spinning a polymeric composition comprising polyethylene terephthalate as the main polymer component and at least one methylene group-containing polyester in such an amount that the proportion of the total number of methylene groups to the total number of terephthalic acid residues in all the polymer components is more than 2.0 and less than 2.
    Type: Grant
    Filed: April 18, 1978
    Date of Patent: August 14, 1979
    Assignee: Toyobo Petcord, Co., Ltd.
    Inventors: Kazuyuki Yabuki, Mitsuo Iwasaki