Patents by Inventor Keigo Yasuda

Keigo Yasuda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240137628
    Abstract: The load port includes a FOUP configured to accommodate a plurality of substrates in multiple stages, cameras configured to image each of the substrates accommodated in the FOUP and including a low-magnification camera with a wide horizontal angle of view and a high-magnification camera with a narrow horizontal angle of view, and a CPU configured to detect the accommodation state of each of the substrates based on the imaging data acquired from the low-magnification camera and the high-magnification camera, respectively.
    Type: Application
    Filed: October 16, 2023
    Publication date: April 25, 2024
    Inventors: Keigo Sato, Yuji Miyashita, Katsumi Yasuda
  • Patent number: 11883898
    Abstract: A method of resistance spot welding that enables an improvement of a weld strength of steel plates having different plate thicknesses while inhibiting generation of spatters is provided. One aspect of the present disclosure is the method of resistance spot welding, the method including welding a workpiece made of layered steel plates with a resistance spot welding apparatus. The resistance spot welding apparatus includes a first electrode configured to contact a first steel plate among the steel plates, and a second electrode configured to contact, among the steel plates, a second steel plate that is thinner than the first steel plate, and the second electrode being arranged such that the workpiece is interposed between the first electrode and the second electrode. The welding includes welding while moving the second electrode relative to the first electrode in a direction parallel with a plate surface of the second steel plate.
    Type: Grant
    Filed: September 15, 2021
    Date of Patent: January 30, 2024
    Assignee: FUTABA INDUSTRIAL CO., LTD.
    Inventor: Keigo Yasuda
  • Publication number: 20230330766
    Abstract: Disclosed is a method for manufacturing a welded member in which a workpiece made of a high tensile material and a welding object are welded. The method includes welding the workpiece and the welding object such that welded portions are formed between the workpiece and the welding object by performing projection welding. The method also includes applying a cancellation stress to the welded member after the projection welding, so that a stress that is generated in the welded portions after the projection welding and acts in a direction to pull the welded portions close to each other is canceled.
    Type: Application
    Filed: April 5, 2023
    Publication date: October 19, 2023
    Inventors: Keigo YASUDA, Shota MUTO
  • Patent number: 11786992
    Abstract: Provided is a method of manufacturing a molded product that can reduce problems on a reinforcing plate during pressing. In one aspect of the present disclosure, the method of manufacturing a molded product includes welding a first metal plate overlaid with a second metal plate to the second metal plate; and pressing the first metal plate and the second metal plate together. In the pressing, a base surface and a wall surface are formed on the first metal plate; the wall surface is disposed to cross the base surface. In the welding, a first welding is performed on a reinforcing portion of the second metal plate that is overlaid on an area of the first metal plate that is formed into the wall surface; and subsequently, a second welding is performed in a direction crossing a direction of the first welding.
    Type: Grant
    Filed: January 15, 2021
    Date of Patent: October 17, 2023
    Assignee: FUTABA INDUSTRIAL CO., LTD.
    Inventors: Shota Muto, Keigo Yasuda, Koji Yamaguchi
  • Publication number: 20230091150
    Abstract: Provided is a method of resistance spot welding that can inhibit breakage of a high-tensile steel plate without materials being limited. One aspect of the present disclosure is a method of resistance spot welding including welding of a workpiece made of layered steel plates with a resistance spot welding apparatus. The resistance spot welding apparatus includes a first electrode contacting a first steel plate that is a high-tensile steel plate among the steel plates, and a second electrode contacting a second steel plate having less tensile strength than the first steel plate among the steel plates and configured such that the workpiece is interposed between the first electrode and the second electrode. In the welding, the first steel plate is compressed in a direction that intersects a thickness direction of the first steel plate at least from during welding of the workpiece until completion of welding of the workpiece.
    Type: Application
    Filed: August 31, 2022
    Publication date: March 23, 2023
    Inventor: Keigo Yasuda
  • Patent number: 11590600
    Abstract: Provided is a method of manufacturing a joined member that is manufactured by applying resistance welding to a workpiece. The workpiece is provided with plating layers on sides to be in contact with electrodes. In a state in which a first electrode is in contact with a first area in a first plate material that is curved along a contour of a leading end of the first electrode and in which a second electrode is in contact with a second area in a second plate material that is curved along a contour of a leading end of the second electrode, energization between the first electrode and the second electrode is started to form a nugget.
    Type: Grant
    Filed: March 16, 2021
    Date of Patent: February 28, 2023
    Assignee: FUTABA INDUSTRIAL CO., LTD.
    Inventor: Keigo Yasuda
  • Patent number: 11453085
    Abstract: Firstly, an upper base material is disposed above a lower base material. Secondly, a laser beam is irradiated so that an area irradiated with a laser beam at a time of melting start is formed on only an upper surface of the upper base material or on only both the upper surface and an end surface of the upper base material, whereby the end surface of the upper base material and the lower base material are fillet welded. With the end surface as a reference, a side the upper surface and the lower surface are positioned is a first side, and an opposite side of the first side is a second side. The laser beam is set such that an intensity of the laser beam is lower toward the second side from the first peak area within the irradiation area of the laser beam.
    Type: Grant
    Filed: February 26, 2020
    Date of Patent: September 27, 2022
    Assignee: FUTABA INDUSTRIAL CO., LTD.
    Inventors: Keigo Yasuda, Koji Yamaguchi
  • Publication number: 20220226924
    Abstract: One aspect of the present disclosure is a resistance spot welding apparatus for welding a workpiece made of layered metallic plates. The resistance spot welding apparatus includes a first electrode; a second electrode arranged such that the workpiece is interposed between the first electrode and the second electrode; and a pressure mechanism that applies pressure to the first electrode towards the first metallic plate by air. The pressure mechanism includes a piston coupled to the first electrode; a cylinder having an inner space that accommodates the piston; a first ventilation unit that supplies the inner space with air for applying pressure to the first electrode; and a second ventilation unit that discharges air from the inner space as pressure is applied to the first electrode. At least one of the first ventilation unit or the second ventilation unit includes two or more air passages that communicate with the inner space.
    Type: Application
    Filed: December 10, 2021
    Publication date: July 21, 2022
    Inventor: Keigo Yasuda
  • Patent number: 11305494
    Abstract: In a manufacturing method of an assembly, the assembly including a metal part and a pipe, the pipe including a material containing a resin, an adhesive is first adhered to an outer circumferential surface of the pipe and a metal part covering at least a portion of an outer circumferential surface of the pipe. Here, an area to which the adhesive is adhered on the outer circumferential surface of the pipe is defined as an adhesion area. Next, by a heat source provided inside the pipe, a target area is heated without interposing the metal part. The target area is located radially interior to the adhesion area and located on an inner circumferential surface of the pipe.
    Type: Grant
    Filed: March 4, 2020
    Date of Patent: April 19, 2022
    Assignee: FUTABA INDUSTRIAL CO., LTD.
    Inventor: Keigo Yasuda
  • Publication number: 20220088699
    Abstract: A method of resistance spot welding that enables an improvement of a weld strength of steel plates having different plate thicknesses while inhibiting generation of spatters is provided. One aspect of the present disclosure is the method of resistance spot welding, the method including welding a workpiece made of layered steel plates with a resistance spot welding apparatus. The resistance spot welding apparatus includes a first electrode configured to contact a first steel plate among the steel plates, and a second electrode configured to contact, among the steel plates, a second steel plate that is thinner than the first steel plate, and the second electrode being arranged such that the workpiece is interposed between the first electrode and the second electrode. The welding includes welding while moving the second electrode relative to the first electrode in a direction parallel with a plate surface of the second steel plate.
    Type: Application
    Filed: September 15, 2021
    Publication date: March 24, 2022
    Inventor: Keigo Yasuda
  • Publication number: 20220009020
    Abstract: The present disclose provides a method of resistance spot welding that can inhibit Liquid Metal Embrittlement-induced cracking in zinc-coated steel plates irrespective of the plate thicknesses. One aspect of the present disclosure provides a method of resistance spot welding that includes welding a workpiece with a resistance spot welding apparatus. The workpiece includes two or more steel plates in an overlapping state. The two or more steel plates include at least one steel plate coated with zinc. The welding includes causing a cooling rate of a high-tensile steel plate among the two or more steel plates to be higher than a cooling rate of an other steel plate among the two or more steel plates. The high-tensile steel plate has a tensile strength higher than a tensile strength of the other steel plate.
    Type: Application
    Filed: July 6, 2021
    Publication date: January 13, 2022
    Inventor: Keigo Yasuda
  • Publication number: 20210299778
    Abstract: Provided is a method of manufacturing a joined member that is manufactured by applying resistance welding to a workpiece. The workpiece is provided with plating layers on sides to be in contact with electrodes. In a state in which a first electrode is in contact with a first area in a first plate material that is curved along a contour of a leading end of the first electrode and in which a second electrode is in contact with a second area in a second plate material that is curved along a contour of a leading end of the second electrode, energization between the first electrode and the second electrode is started to form a nugget.
    Type: Application
    Filed: March 16, 2021
    Publication date: September 30, 2021
    Inventor: Keigo Yasuda
  • Publication number: 20210283715
    Abstract: Provided is a method of manufacturing a molded product that can reduce problems on a reinforcing plate during pressing. In one aspect of the present disclosure, the method of manufacturing a molded product includes welding a first metal plate overlaid with a second metal plate to the second metal plate; and pressing the first metal plate and the second metal plate together. In the pressing, a base surface and a wall surface are formed on the first metal plate; the wall surface is disposed to cross the base surface. In the welding, a first welding is performed on a reinforcing portion of the second metal plate that is overlaid on an area of the first metal plate that is formed into the wall surface; and subsequently, a second welding is performed in a direction crossing a direction of the first welding.
    Type: Application
    Filed: January 15, 2021
    Publication date: September 16, 2021
    Inventors: Shota Muto, Keigo Yasuda, Koji Yamaguchi
  • Publication number: 20200316872
    Abstract: In a manufacturing method of an assembly, the assembly including a metal part and a pipe, the pipe including a material containing a resin, an adhesive is first adhered to an outer circumferential surface of the pipe and a metal part covering at least a portion of an outer circumferential surface of the pipe. Here, an area to which the adhesive is adhered on the outer circumferential surface of the pipe is defined as an adhesion area. Next, by a heat source provided inside the pipe, a target area is heated without interposing the metal part. The target area is located radially interior to the adhesion area and located on an inner circumferential surface of the pipe.
    Type: Application
    Filed: March 4, 2020
    Publication date: October 8, 2020
    Inventor: Keigo Yasuda
  • Publication number: 20200290153
    Abstract: Firstly, an upper base material is disposed above a lower base material. Secondly, a laser beam is irradiated so that an area irradiated with a laser beam at a time of melting start is formed on only an upper surface of the upper base material or on only both the upper surface and an end surface of the upper base material, whereby the end surface of the upper base material and the lower base material are fillet welded. With the end surface as a reference, a side the upper surface and the lower surface are positioned is a first side, and an opposite side of the first side is a second side. The laser beam is set such that an intensity of the laser beam is lower toward the second side from the first peak area within the irradiation area of the laser beam.
    Type: Application
    Filed: February 26, 2020
    Publication date: September 17, 2020
    Inventors: Keigo Yasuda, Koji Yamaguchi
  • Patent number: 9994469
    Abstract: Provided is a wastewater treatment method that keeps Bacillus predominant inside the biological treatment tank and makes it possible to improve the water quality of the treated water while suppressing the volume of sludge generated in association with wastewater treatment. A wastewater treatment method for purifying wastewater by microorganisms in a biological treatment tank wherein the wastewater is purified by causing a first microorganism belonging to the genus Bacillus that is + for nitric acid reduction and ? for starch decomposition and a second microorganism that is ? for nitric acid reduction and + for starch decomposition in testing of the physiological properties of microorganisms to be predominant inside the biological treatment tank.
    Type: Grant
    Filed: February 3, 2015
    Date of Patent: June 12, 2018
    Assignee: FUJI ELECTRIC CO., LTD.
    Inventors: Kazuyuki Taguchi, Keigo Yasuda, Yosuke Hanai, Tetsuya Abe, Hideharu Mae
  • Publication number: 20170166465
    Abstract: Provided is a wastewater treatment method that keeps Bacillus predominant inside the biological treatment tank and makes it possible to improve the water quality of the treated water while suppressing the volume of sludge generated in association with wastewater treatment. A wastewater treatment method for purifying wastewater by microorganisms in a biological treatment tank wherein the wastewater is purified by causing a first microorganism belonging to the genus Bacillus that is + for nitric acid reduction and ? for starch decomposition and a second microorganism that is ? for nitric acid reduction and + for starch decomposition in testing of the physiological properties of microorganisms to be predominant inside the biological treatment tank.
    Type: Application
    Filed: February 3, 2015
    Publication date: June 15, 2017
    Applicant: FUJI ELECTRIC CO., LTD.
    Inventors: Kazuyuki TAGUCHI, Keigo YASUDA, Yosuke HANAI, Tetsuya ABE, Hideharu MAE
  • Patent number: 8870152
    Abstract: A working fluid flow rate flowing from a second port (13) to a first port (12) is controlled using a solenoid (S). A pilot pin (60) of a pilot valve (V3) driven by the solenoid (S) regulates an auxiliary pilot pressure. An opening of an auxiliary valve (V2) is varied according to the auxiliary pilot pressure, whereby the auxiliary valve (V2) causes working oil to flow out to the first port (12) from the second port (13) and varies a main pilot pressure according to the working oil flow rate. An opening of a main valve (V1) is varied according to the main pilot pressure, whereby the main valve (V1) causes the working oil to flow out to the first port (12) from the second port (13). Precise flow control at a low flow rate and responsive flow control at a high flow rate are thereby realized.
    Type: Grant
    Filed: December 4, 2009
    Date of Patent: October 28, 2014
    Assignee: Kayaba Industry Co., Ltd.
    Inventors: Kiyokazu Nagata, Keigo Yasuda, Masatoshi Fujise
  • Publication number: 20100294380
    Abstract: A working fluid flow rate flowing from a second port (13) to a first port (12) is controlled using a solenoid (S). A pilot pin (60) of a pilot valve (V3) driven by the solenoid (S) regulates an auxiliary pilot pressure. An opening of an auxiliary valve (V2) is varied according to the auxiliary pilot pressure, whereby the auxiliary valve (V2) causes working oil to flow out to the first port (12) from the second port (13) and varies a main pilot pressure according to the working oil flow rate. An opening of a main valve (V1) is varied according to the main pilot pressure, whereby the main valve (V1) causes the working oil to flow out to the first port (12) from the second port (13). Precise flow control at a low flow rate and responsive flow control at a high flow rate are thereby realized.
    Type: Application
    Filed: December 4, 2009
    Publication date: November 25, 2010
    Applicant: KAYABA INDUSTRY CO., LTD World Trade Center Bldg 4-1
    Inventors: Kiyokazu Nagata, Keigo Yasuda, Masatoshi Fujise