Patents by Inventor Keinosuke Iguchi

Keinosuke Iguchi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11590547
    Abstract: There is provided a method of manufacturing a variable wall thickness steel pipe with a hollow tubular raw pipe. The method of manufacturing a variable wall thickness steel pipe includes locking the raw pipe in a die by thrusting a plug into the raw pipe from an one end side, so as to expand an outer shape on the one end side in a state, where the raw pipe is disposed inside the die and movement of the raw pipe in a longitudinal direction is restricted; and performing ironing in which an inner shape of the raw pipe is expanded while the outer shape is maintained so that a thin portion is formed by further thrusting the plug toward the other end side of the raw pipe while the locked state of the raw pipe is maintained, whereas the restriction on the raw pipe is relaxed.
    Type: Grant
    Filed: February 14, 2017
    Date of Patent: February 28, 2023
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Masaaki Mizumura, Keinosuke Iguchi, Hidehiro Arita
  • Patent number: 10888916
    Abstract: This torsion beam manufacturing method is a method for manufacturing a torsion beam which is provided with a uniformly shaped closed cross-sectional portion in which a cross section orthogonal to a longitudinal direction is a closed cross section having a substantial V-shape or a substantial U-shape with a pair of ear portions, and a shape changing portion which leads to the uniformly shaped closed cross-sectional portion and in which a shape of the closed cross section changes progressively away from the uniformly shaped closed cross-sectional portion, the torsion beam manufacturing method comprising: thickening to form a pair of thickened portions in at least the shape changing portion by pressurizing each of the pair of ear portions from outside against swelling of the pair of ear portions in a slate where both outer surfaces of each of the pair of ear portions are supported.
    Type: Grant
    Filed: May 2, 2017
    Date of Patent: January 12, 2021
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Keinosuke Iguchi, Masaaki Mizumura
  • Patent number: 10738366
    Abstract: The present invention provides electric-resistance welded steel pipe optimal for applications such as production of shale gas which is comprised of steel having a chemical composition which contains, by mass %, respectively, C: 0.08 to 0.18%, Si: 0.01% to 0.50%, Mn: 1.30 to 2.1%, Al: 0.001 to 0.10%, Nb: 0.005 to 0.08%, and Ti: 0.005 to 0.03%, is limited to N 0.008% or less, P: 0.020% or less, and S: 0.010% or less, and has a balance of Fe and unavoidable impurities, wherein a structure at a center part of thickness is 40% to 70% by area of ferrite phase having a circle-equivalent diameter of 1.0 ?m to 10.0 ?m and a balance of a low temperature transformation phase comprising a bainite phase, and Ceq satisfies 0.32?Ceq?0.60.
    Type: Grant
    Filed: December 20, 2013
    Date of Patent: August 11, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Hideki Hamatani, Keinosuke Iguchi, Masakazu Ozaki, Takaaki Fukushi, Takuya Asano
  • Patent number: 10702902
    Abstract: A method of manufacturing a flaring-processed metal pipe from a hollow shell including a plurality of portions having different deformation resistances in a circumferential direction is provided, the method includes: among the plurality of portions, specifying a portion having a relatively small deformation resistance as a low deformation resistance section, and a portion having a relatively large deformation resistance as a high deformation resistance section; and press-fitting a pipe expansion punch into the hollow shell such that a thickness reduction rate of the low deformation resistance section is smaller than a thickness reduction rate of the high deformation resistance section.
    Type: Grant
    Filed: December 25, 2015
    Date of Patent: July 7, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Keinosuke Iguchi, Shohei Tamura, Masaaki Mizumura
  • Patent number: 10618363
    Abstract: This torsion beam manufacturing method is a method of manufacturing a torsion beam that includes a uniformly shaped closed cross-sectional portion of which a cross section orthogonal to a longitudinal direction is a closed cross section having a substantial V-shape or a substantial U-shape at any position in the longitudinal direction, and a shape changing portion which has a connection region leading to the uniformly shaped closed cross-sectional portion and including a closed cross section having a shape different from the shape of the closed cross section of the uniformly shaped closed cross-sectional portion. The torsion beam manufacturing method includes pulling process of applying a tensile force in the longitudinal direction to at least the connection region of a torsion beam material including the uniformly shaped closed cross-sectional portion and the shape changing portion, to obtain the torsion beam.
    Type: Grant
    Filed: March 14, 2017
    Date of Patent: April 14, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Keinosuke Iguchi, Masaaki Mizumura
  • Publication number: 20190091756
    Abstract: This torsion beam manufacturing method is a method for manufacturing a torsion beam which is provided with a uniformly shaped closed cross-sectional portion in which a cross section orthogonal to a longitudinal direction is a closed cross section having a substantial V-shape or a substantial U-shape with a pair of ear portions, and a shape changing portion which leads to the uniformly shaped closed cross-sectional portion and in which a shape of the closed cross section changes progressively away from the uniformly shaped closed cross-sectional portion, the torsion beam manufacturing method comprising: thickening to form a pair of thickened portions in at least the shape changing portion by pressurizing each of the pair of ear portions from outside against swelling of the pair of ear portions in a slate where both outer surfaces of each of the pair of ear portions are supported.
    Type: Application
    Filed: May 2, 2017
    Publication date: March 28, 2019
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Keinosuke IGUCHI, Masaaki MIZUMURA
  • Publication number: 20190076902
    Abstract: There is provided a method of manufacturing a variable wall thickness steel pipe with a hollow tubular raw pipe. The method of manufacturing a variable wall thickness steel pipe includes locking the raw pipe in a die by thrusting a plug into the raw pipe from an one end side, so as to expand an outer shape on the one end side in a state, where the raw pipe is disposed inside the die and movement of the raw pipe in a longitudinal direction is restricted; and performing ironing in which an inner shape of the raw pipe is expanded while the outer shape is maintained so that a thin portion is formed by further thrusting the plug toward the other end side of the raw pipe while the locked state of the raw pipe is maintained, whereas the restriction on the raw pipe is relaxed.
    Type: Application
    Filed: February 14, 2017
    Publication date: March 14, 2019
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Masaaki MIZUMURA, Keinosuke IGUCHI, Hidehiro ARITA
  • Publication number: 20190001774
    Abstract: This torsion beam manufacturing method is a method of manufacturing a torsion beam that includes a uniformly shaped closed cross-sectional portion of which a cross section orthogonal to a longitudinal direction is a closed cross section having a substantial V-shape or a substantial U-shape at any position in the longitudinal direction, and a shape changing portion which has a connection region leading to the uniformly shaped closed cross-sectional portion and including a closed cross section having a shape different from the shape of the closed cross section of the uniformly shaped closed cross-sectional portion. The torsion beam manufacturing method includes pulling process of applying a tensile force in the longitudinal direction to at least the connection region of a torsion beam material including the uniformly shaped closed cross-sectional portion and the shape changing portion, to obtain the torsion beam.
    Type: Application
    Filed: March 14, 2017
    Publication date: January 3, 2019
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Keinosuke IGUCHI, Masaaki MIZUMURA
  • Publication number: 20170320116
    Abstract: A method of manufacturing a flaring-processed metal pipe from a hollow shell including a plurality of portions having different deformation resistances in a circumferential direction is provided, the method includes: among the plurality of portions, specifying a portion having a relatively small deformation resistance as a low deformation resistance section, and a portion having a relatively large deformation resistance as a high deformation resistance section; and press-fitting a pipe expansion punch into the hollow shell such that a thickness reduction rate of the low deformation resistance section is smaller than a thickness reduction rate of the high deformation resistance section.
    Type: Application
    Filed: December 25, 2015
    Publication date: November 9, 2017
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Keinosuke IGUCHI, Shohei TAMURA, Masaaki MIZUMURA
  • Publication number: 20160222480
    Abstract: The present invention provides electric-resistance welded steel pipe optimal for applications such as production of shale gas which is comprised of steel having a chemical composition which contains, by mass %, respectively, C: 0.08 to 0.18%, Si: 0.01% to 0.50%, Mn: 1.30 to 2.1%, Al: 0.001 to 0.10%, Nb: 0.005 to 0.08%, and Ti: 0.005 to 0.03%, is limited to N 0.008% or less, P: 0.020% or less, and S: 0.010% or less, and has a balance of Fe and unavoidable impurities, wherein a structure at a center part of thickness is 40% to 70% by area of ferrite phase having a circle-equivalent diameter of 1.0 ?m to 10.0 ?m and a balance of a low temperature transformation phase comprising a bainite phase, and Ceq satisfies 0.32?Ceq?0.60.
    Type: Application
    Filed: December 20, 2013
    Publication date: August 4, 2016
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Hideki HAMATANI, Keinosuke IGUCHI, Masakazu OZAKI, Takaaki FUKUSHI, Takuya ASANO
  • Patent number: 9149850
    Abstract: A roll former for steel plate (3) which enables edge corner deformation of steel plate edges (4) to be avoided, that is, a roll former for steel plate comprised of a top roll (1) and a bottom roll (2), the roll former for steel plate characterized by forming convex curved parts (5) having a bending direction opposite to a bending direction of the steel plate (3) in regions of the bottom roll (2), which forms the outer side of the steel plate (3), which contact the steel plate edges (4).
    Type: Grant
    Filed: December 25, 2009
    Date of Patent: October 6, 2015
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Keinosuke Iguchi, Hideyuki Nakamura
  • Publication number: 20120011913
    Abstract: A roll former for steel plate (3) which enables buckling of steel plate edges (4) to be avoided, that is, a roll former for steel plate comprised of a top roll (1) and a bottom roll (2), the roll former for steel plate characterized by forming convex curved parts (5) having a bending direction opposite to a bending direction of the steel plate (3) in regions of the bottom roll (2), which forms the outer side of the steel plate (3), which contact the steel plate edges (4).
    Type: Application
    Filed: December 25, 2009
    Publication date: January 19, 2012
    Inventors: Keinosuke Iguchi, Hideyuki Nakamura