Patents by Inventor Keita Yagi

Keita Yagi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20190047117
    Abstract: A substrate polishing apparatus includes: a top ring for pressing a substrate against a polishing pad; a press mechanism that independently presses a plurality of regions of the substrate; a spectrum generating unit that directs light onto a surface of the substrate to be polished, receives reflected light, and calculates a reflectivity spectrum corresponding to the wavelength of the reflected light; a profile signal generating unit that generates a polishing profile of the substrate when the reflectivity spectra at a plurality of measurement points on the substrate are input; a pressure control unit that controls pressing forces to be pressed against the plurality of regions of the substrate by the press mechanism based on the polishing profile; and an end detecting unit that detects an end of substrate polishing without being based on the polishing profile.
    Type: Application
    Filed: August 6, 2018
    Publication date: February 14, 2019
    Inventors: Yuki WATANABE, Keita YAGI
  • Publication number: 20190027382
    Abstract: A substrate polishing apparatus includes a top ring for pressing a substrate against a polishing pad to perform substrate polishing; a spectrum generating unit that directs light onto a surface of the substrate of interest for polishing, receives reflected light, and calculates a reflectivity spectrum corresponding to the wavelength of the reflected light; and a storage that stores a plurality of thickness estimating algorithms for estimating the thickness of the polished surface in accordance with the reflectivity spectrum. A plurality of thickness estimating algorithms is selected among the thickness estimating algorithms stored in the storage, and a switching condition is set. The thickness of the polished surface is estimated by using the set thickness estimating algorithms, and if the switching condition is satisfied, the thickness estimating algorithm to be applied is switched.
    Type: Application
    Filed: July 24, 2018
    Publication date: January 24, 2019
    Inventors: Yuki WATANABE, Keita YAGI
  • Publication number: 20190009385
    Abstract: A polishing apparatus comprises a dresser that can adjust swing speed in the scanning areas set on a polishing member along a swing direction, a height detection section that measures a surface height of the polishing member in a plurality of monitoring areas set on the polishing member along the swing direction of the dresser, a dress model matrix creation section that creates a dress model matrix defined from a plurality of monitoring areas, scanning areas and a dress model, an evaluation index creation section that calculates a height profile predicted value using the dress model, the swing speed in each scanning area or a staying time and sets evaluation index based on a difference from a target value of height profile of the polishing member and a moving speed calculation section that calculates the swing speed in each scanning area of the dresser based on the evaluation index.
    Type: Application
    Filed: July 2, 2018
    Publication date: January 10, 2019
    Inventors: Yasumasa HIROO, Keita YAGI
  • Publication number: 20180211849
    Abstract: The invention performs optimum processing even when process requirements vary in the middle of a substrate processing process. A method is provided whereby a substrate is processed by causing the substrate and a catalyst to contact each other in the presence of a processing liquid. Such a method includes a step of processing the substrate under a predetermined processing condition for processing the substrate at a high speed and a step of changing the processing condition so as to process the substrate at a low speed during processing of the same substrate.
    Type: Application
    Filed: July 6, 2016
    Publication date: July 26, 2018
    Inventors: Itsuki KOBATA, Keita YAGI, Yoichi SHIOKAWA
  • Patent number: 9999955
    Abstract: A polishing apparatus capable of achieving a highly-precise polishing result is disclosed. The polishing apparatus includes an in-line film-thickness measuring device configured to measure a film thickness of the substrate in a stationary state, and an in-situ spectral film-thickness monitor having a film thickness sensor disposed in a polishing table, the in-situ spectral film-thickness monitor being configured to subtract an initial film thickness, measured by the in-situ spectral film-thickness monitor before polishing of the substrate, from an initial film thickness, measured by the in-line film-thickness measuring device before polishing of the substrate, to determine a correction value, add the correction value to a film thickness that is measured when the substrate is being polished to obtain a monitoring film thickness, and monitor a progress of polishing of the substrate based on the monitoring film thickness.
    Type: Grant
    Filed: July 9, 2014
    Date of Patent: June 19, 2018
    Assignee: EBARA CORPORATION
    Inventors: Yoichi Kobayashi, Katsuhide Watanabe, Yoichi Shiokawa, Keita Yagi, Masaki Kinoshita
  • Publication number: 20180001438
    Abstract: According to one aspect, a substrate processing apparatus is provided. The substrate processing apparatus includes a table provided with a substrate holding surface for holding a substrate, a pad for processing the substrate held on the table, a head for holding the pad, an actuator for moving the head in a direction perpendicular to the substrate holding surface of the table, and a mechanical stopper device for stopping a movement of the head in the direction perpendicular to the substrate holding surface.
    Type: Application
    Filed: June 28, 2017
    Publication date: January 4, 2018
    Inventors: Suguru SAKUGAWA, Toru MARUYAMA, Nobuyuki TAKAHASHI, Zhongxin WEN, Yoichi SHIOKAWA, Keita YAGI, Itsuki KOBATA, Tomohiko TAKEUCHI
  • Publication number: 20170352573
    Abstract: It is an object of the present invention to provide a high-flatness substrate holding table. According to a first aspect, a substrate processing apparatus is provided, and such a substrate processing apparatus includes a table for holding a substrate, a resin film attached to a top surface of the table and a heater provided inside the table, and the top surface of the table is formed of ceramics, the top surface of the table includes an opening connectable to a vacuum source, the resin film is formed of polyimide, and a through hole is formed at a position corresponding to the opening of the table when attached to the top surface of the table.
    Type: Application
    Filed: June 6, 2017
    Publication date: December 7, 2017
    Inventors: Zhongxin WEN, Toru MARUYAMA, Nobuyuki TAKAHASHI, Suguru SAKUGAWA, Yoichi SHIOKAWA, Keita YAGI, Itsuki KOBATA, Tomohiko TAKEUCHI
  • Publication number: 20170190020
    Abstract: The present invention relates to a polishing method and a polishing apparatus for polishing a substrate such as a wafer while measuring a film thickness based on optical information included in reflected light from the substrate.
    Type: Application
    Filed: April 10, 2015
    Publication date: July 6, 2017
    Inventors: Yoichi KOBAYASHI, Keita YAGI, Masaki KINOSHITA, Yoichi SHIOKAWA
  • Publication number: 20170047237
    Abstract: An object of the present invention is to improve a substrate processing apparatus using the CARE method. The present invention provides a substrate processing apparatus for polishing a processing target region of a substrate by bringing the substrate and a catalyst into contact with each other in the presence of processing liquid. The substrate processing apparatus includes a substrate holding unit configured to hold the substrate, a catalyst holding unit configured to hold the catalyst, and a driving unit configured to move the substrate holding unit and the catalyst holding unit relative to each other with the processing target region of the substrate and the catalyst kept in contact with each other. The catalyst is smaller than the substrate.
    Type: Application
    Filed: April 17, 2015
    Publication date: February 16, 2017
    Inventors: Itsuki KOBATA, Keita YAGI, Katsuhide WATANABE, Yoichi SHIOKAWA, Toru MARUYAMA, Nobuyuki TAKAHASHI
  • Patent number: 9550269
    Abstract: The polishing device includes an edge chamber that presses the surface to be polished against the polishing pad by pressing a back side of the surface to be polished of the wafer, a thickness measuring unit that estimates a remaining film profile of the surface to be polished of the wafer in realtime during polishing, and a closed loop control device that controls a pressing force on the back side of the surface to be polished by the edge chamber in accordance with a measurement result by the thickness measuring unit during polishing. The closed loop control device controls not only the pressing by the edge chamber during polishing, but also the pressure of a retainer ring as a periphery of the edge chamber affecting the pressing of the surface to be polished against the polishing pad.
    Type: Grant
    Filed: March 20, 2015
    Date of Patent: January 24, 2017
    Assignee: Ebara Corporation
    Inventors: Yoichi Shiokawa, Keita Yagi, Yoichi Kobayashi
  • Publication number: 20160284617
    Abstract: A polishing apparatus capable of achieving a good control operation for a distribution of remaining film thickness is disclosed. The polishing apparatus includes: a top ring configured to apply pressures separately to zones on a back surface of a substrate to press a front surface of the substrate against a polishing pad; a film-thickness sensor configured to obtain a film-thickness signal that varies in accordance with a film thickness of the substrate; and a polishing controller configured to manipulate the pressures. The polishing controller calculates indexes of a remaining film thickness in zones on the front surface of the substrate, manipulate the pressures based on the indexes for controlling a distribution of the remaining film thickness, and update at least one of control parameters using polishing data obtained during polishing of the substrate.
    Type: Application
    Filed: June 13, 2016
    Publication date: September 29, 2016
    Inventors: Yoichi KOBAYASHI, Keita YAGI
  • Patent number: 9390986
    Abstract: A polishing apparatus capable of achieving a good control operation for a distribution of remaining film thickness is disclosed. The polishing apparatus includes: a top ring configured to apply pressures separately to zones on a back surface of a substrate to press a front surface of the substrate against a polishing pad; a film-thickness sensor configured to obtain a film-thickness signal that varies in accordance with a film thickness of the substrate; and a polishing controller configured to manipulate the pressures. The polishing controller calculates indexes of a remaining film thickness in zones on the front surface of the substrate, manipulate the pressures based on the indexes for controlling a distribution of the remaining film thickness, and update at least one of control parameters using polishing data obtained during polishing of the substrate.
    Type: Grant
    Filed: March 3, 2015
    Date of Patent: July 12, 2016
    Assignee: Ebara Corporation
    Inventors: Yoichi Kobayashi, Keita Yagi
  • Patent number: 9233449
    Abstract: A polishing method can process and flatten, in a practical processing time and with high surface accuracy, a surface of a substrate of a Ga element-containing compound semiconductor. The polishing method includes: bringing a Ga element-containing compound semiconductor substrate (16) into contact with a polishing tool (10) in the presence of a processing solution (14) comprising a neutral pH buffer solution containing Ga ions; irradiating a surface of the substrate with light or applying a bias potential to the substrate, or applying a bias potential to the substrate while irradiating the surface of the substrate with light, thereby forming Ga oxide (16a) on the surface of the substrate; and simultaneously moving the substrate and the polishing tool relative to each other to polish and remove the Ga oxide formed on the surface of the substrate.
    Type: Grant
    Filed: March 19, 2010
    Date of Patent: January 12, 2016
    Assignees: OSAKA UNIVERSITY, EBARA CORPORATION
    Inventors: Yasuhisa Sano, Kazuto Yamauchi, Junji Murata, Shun Sadakuni, Keita Yagi
  • Publication number: 20150266159
    Abstract: The polishing device includes an edge chamber that presses the surface to be polished against the polishing pad by pressing a back side of the surface to be polished of the wafer, a thickness measuring unit that estimates a remaining film profile of the surface to be polished of the wafer in realtime during polishing, and a closed loop control device that controls a pressing force on the back side of the surface to be polished by the edge chamber in accordance with a measurement result by the thickness measuring unit during polishing. The closed loop control device controls not only the pressing by the edge chamber during polishing, but also the pressure of a retainer ring as a periphery of the edge chamber affecting the pressing of the surface to be polished against the polishing pad.
    Type: Application
    Filed: March 20, 2015
    Publication date: September 24, 2015
    Inventors: Yoichi SHIOKAWA, Keita YAGI, Yoichi KOBAYASHI
  • Publication number: 20150255357
    Abstract: A polishing apparatus capable of achieving a good control operation for a distribution of remaining film thickness is disclosed. The polishing apparatus includes: a top ring configured to apply pressures separately to zones on a back surface of a substrate to press a front surface of the substrate against a polishing pad; a film-thickness sensor configured to obtain a film-thickness signal that varies in accordance with a film thickness of the substrate; and a polishing controller configured to manipulate the pressures. The polishing controller calculates indexes of a remaining film thickness in zones on the front surface of the substrate, manipulate the pressures based on the indexes for controlling a distribution of the remaining film thickness, and update at least one of control parameters using polishing data obtained during polishing of the substrate.
    Type: Application
    Filed: March 3, 2015
    Publication date: September 10, 2015
    Inventors: Yoichi KOBAYASHI, Keita YAGI
  • Publication number: 20150068680
    Abstract: A polishing method and a polishing apparatus finish a surface of a substrate of a compound semiconductor containing an element such as Ga or the like to a desired level of flatness, so that the surface can be flattened with high surface accuracy within a practical processing time. In the presence of water, such as weak acid water, water with air dissolved therein, or electrolytic ion water, the surface of the substrate made of a compound semiconductor containing either one of Ga, Al, and In and a surface of a polishing pad having an electrically conductive member in an area of the surface which is held in contact with the substrate) are relatively moved while being held in contact with each other, thereby polishing the surface of the substrate.
    Type: Application
    Filed: November 12, 2014
    Publication date: March 12, 2015
    Inventors: Yasuhisa SANO, Kazuto YAMAUCHI, Junji MURATA, Takeshi OKAMOTO, Shun SADAKUNI, Keita YAGI
  • Publication number: 20150017745
    Abstract: A polishing method capable of preventing damage to a substrate is disclosed. The polishing method includes inspecting a periphery of a substrate for an abnormal portion, polishing the substrate if the abnormal portion is not detected, and not polishing the substrate if the abnormal portion is detected. The abnormal portion of the substrate may be an foreign matter, such as an adhesive, attached to the periphery of the substrate. After polishing of the substrate, the periphery of the substrate may be inspected again for an abnormal portion.
    Type: Application
    Filed: July 3, 2014
    Publication date: January 15, 2015
    Inventors: Toshifumi KIMBA, Keita YAGI
  • Publication number: 20150017887
    Abstract: A polishing apparatus capable of achieving a highly-precise polishing result is disclosed. The polishing apparatus includes an in-line film-thickness measuring device configured to measure a film thickness of the substrate in a stationary state, and an in-situ spectral film-thickness monitor having a film thickness sensor disposed in a polishing table, the in-situ spectral film-thickness monitor being configured to subtract an initial film thickness, measured by the in-situ spectral film-thickness monitor before polishing of the substrate, from an initial film thickness, measured by the in-line film-thickness measuring device before polishing of the substrate, to determine a correction value, add the correction value to a film thickness that is measured when the substrate is being polished to obtain a monitoring film thickness, and monitor a progress of polishing of the substrate based on the monitoring film thickness.
    Type: Application
    Filed: July 9, 2014
    Publication date: January 15, 2015
    Inventors: Yoichi KOBAYASHI, Katsuhide WATANABE, Yoichi SHIOKAWA, Keita YAGI, Masaki KINOSHITA
  • Patent number: 8912095
    Abstract: A polishing method and a polishing apparatus finish a surface of a substrate of a compound semiconductor containing an element such as Ga or the like to a desired level of flatness, so that the surface can be flattened with high surface accuracy within a practical processing time. In the presence of water, such as weak acid water, water with air dissolved therein, or electrolytic ion water, the surface of the substrate made of a compound semiconductor containing either one of Ga, Al, and In and a surface of a polishing pad having an electrically conductive member in an area of the surface which is held in contact with the substrate) are relatively moved while being held in contact with each other, thereby polishing the surface of the substrate.
    Type: Grant
    Filed: December 14, 2010
    Date of Patent: December 16, 2014
    Assignees: Osaka University, Ebara Corporation
    Inventors: Yasuhisa Sano, Kazuto Yamauchi, Junji Murata, Takeshi Okamoto, Shun Sadakuni, Keita Yagi
  • Publication number: 20140231011
    Abstract: A flattening method, by utilizing the advantages of the CARE method and making up for the disadvantages, can perform removal processing of a surface of a workpiece at a sufficient processing rate and can provide a processed surface having enhanced flatness without leaving damage in the processed surface. A flattening method comprises at least two surface removal steps and at least two cleaning steps, the final surface removal step being a catalyst-referred etching step comprising immersing a workpiece in a processing solution containing at least one of hydrohalic acid, hydrogen peroxide water and ozone water, and bringing a surface of a catalyst platen into contact with or close proximity to a surface to be processed of the workpiece to process the surface, said catalyst platen having in a surface a catalyst selected from the group consisting of platinum, gold, a ceramic solid catalyst, a transition metal, glass, and an acidic or basic solid catalyst.
    Type: Application
    Filed: April 10, 2014
    Publication date: August 21, 2014
    Applicant: Ebara Corporation
    Inventors: Kazuto YAMAUCHI, Yasuhisa SANO, Hideyuki HARA, Junji MURATA, Keita YAGI