Abstract: An evacuator for supplying vacuum to a device in a boosted engine air system is disclosed. The evacuator defines a body comprising a converging motive section, a diverging discharge section, at least one suction port, and a Venturi gap located between an outlet end of the converging motive section and an inlet end of the diverging discharge section. A lineal distance is measured between the outlet end and the inlet end. The lineal distance is decreased in length if higher suction vacuum at a specific set of operating conditions is required and the lineal distances is increased in length if higher suction flow rate at the specific set of operating conditions is required.

Abstract: Methods for post-mold processing a Venturi device for generating vacuum are disclosed that improve the evacuation time thereof. The methods include providing a molded Venturi device having a body defining a Venturi gap between an outlet end of a converging motive passageway and an inlet end of a diverging discharge passageway, where the outlet end defines a motive exit having flash extending radially inward and the inlet end defines a discharge inlet having flash extending radially inward. Then, the method includes positioning the molded Venturi device with an inlet end of the converging motive passageway facing a blasting nozzle or with an outlet end of a diverging discharge passageway facing a blasting nozzle, and propelling blasting media into the motive inlet or the discharge exit of the Venturi device to remove the flash in the motive exit and in the discharge inlet, or vice versa.

Abstract: Start-stop engine systems for a turbocharged engine have a bypass with fluid flow from upstream of the compressor or downstream of the compressor to a position between the throttle and the engine, or from between the compressor and throttle to a position upstream of the compressor with a Venturi device in the bypass. A device requiring vacuum is in fluid communication with a suction port of the Venturi device. An electronic vacuum pump is added that is in fluid communication with the device requiring vacuum or with the Venturi device. The electronic vacuum pump is operated during a stop condition of the start-stop engine to replace the vacuum generated by the Venturi device or to provide a pressure drop across the Venturi device so the Venturi device continues to generate vacuum for the device requiring vacuum.

Abstract: An aspirator for creating vacuum is disclosed that includes a housing defining a fluid passageway with a first tapering portion and a second tapering portion. Each tapering portion has a larger internal opening and a smaller internal opening, the smaller openings facing one another. The aspirator includes a gate positioned between and in fluid communication with the first and second tapering portions, the gate having a first Venturi tube with a Venturi opening creating vacuum when fluid flows in a direction and a second Venturi tube with a Venturi opening that creates vacuum when fluid flows in the opposite direction. The Venturi openings are in fluid communication with a suction port, and the first and second Venturi tubes may provide different mass flow rates through the aspirator. An engine system having an aspirator with a gate having a first bore and a second bore and an actuator is also disclosed.

Abstract: A device for producing vacuum using the Venturi effect, systems utilizing the device, and methods of making the device are disclosed. The device has a housing defining a Venturi gap, a motive passageway converging toward the Venturi gap and in fluid communication therewith, a discharge passageway diverging away from the Venturi gap and in fluid communication therewith, and a suction passageway in fluid communication with the Venturi gap. The suction passageway has an interior surface with a surface topography that renders the interior surface hydrophobic and has an oleophobic coating applied to the interior surface while maintaining the surface topography.

Abstract: Check valves, Venturi devices and engines having such check valves, define an internal cavity having a first port and a second port, a first seat and a second seat, and a translatable seal disk. The check valves have an outlet conduit extending from the second port and/or the first seat has a first annular seal bead and a second annular seal bead disposed radially inward of the first annular seal bead with a plurality of ribs extending between the first annular seal bead and the second annular seal bead within the fluid flow path of the first port. The outlet conduit defines an outlet passageway having a restrictor profile that is circular in a transverse profile, and the ribs decrease the flow area of the fluid flow path of the first port by about 10% to about 60%.

Abstract: A power amplifier circuit for a corona ignition system is provided. The circuit includes an inductor and capacitor connected to one end of a secondary winding of an RF transformer. The other end of the secondary winding is connected to a current sensor which is connected to ground. The transformer also has a primary winding with one end connected to a voltage supply and the other end attached to a pair of switches. The windings are wound around a core. Current flowing from the DC voltage supply to the switches causes a magnetic flux in the core. A voltage is generated on the secondary winding by the current that flows through the igniter. This voltage is fed back to the switches, controlling on and off timing. Voltage is provided to the corona igniter or pulled from the igniter when the current traveling into or from the igniter is at zero.

Abstract: Engine systems have an air induction system, a turbocharger in fluid communication with an intake manifold, an evacuator defining a Venturi gap with a suction port in fluid communication therewith, a relief valve enclosing a piston and defining an inlet and an outlet in selective fluid communication with one another, and a storage tank of high pressure air in fluid communication with the evacuator. The relief valve has a valve element connected to the piston, and the piston divides the housing into a pressurized chamber in fluid communication with the suction port of the evacuator and a bypass portion in fluid communication with the inlet, which is in fluid communication with the compressed air from the turbocharger, and the outlet, which is in fluid communication with the air induction system or atmosphere. A discharge cone of the evacuator is in fluid communication with atmosphere or the air induction system.

Abstract: An evacuator is disclosed, and includes a body defining a central axis, a converging motive section, a diverging discharge section, at least one suction port, and at least one Venturi gap. The Venturi gap is located between an outlet end of the converging motive section and an inlet end of the diverging discharge section. The evacuator also includes a fin positioned within the motive section of the body. The fin extends in the direction of the central axis.

Abstract: A variable flow valve assembly is disclosed, and includes a main body, a piston, a position sensor, a controller, a solenoid, and a cover. The main body defines a chamber, an inlet port, an outlet port, and a wall located between the inlet port and the outlet port. The wall defines a metering orifice for selectively allowing a medium to flow from the inlet port to the outlet port. The chamber of the main body includes a pressurized chamber. The piston is moveable within the chamber of the main body in a plurality of partially open positions to vary the amount of medium flowing through the modulation orifice. The piston separates the pressurized chamber from the inlet port. The position sensor determines the position of the piston within the chamber of the main body, and the controller is in signal communication with the position sensor.

Abstract: Check valves, Venturi devices and engines that include the check valves are disclosed. The check valves define an internal cavity having a first port and a second port, a first seat and a second seat, and a translatable seal disk. The first seat is proximate the first port and has a first annular seal bead, and a second annular seal bead radially inward from the first annular seal bead. The seal disk has a first sealing portion seatable against the first annular seal bead and a second sealing portion seatable against the second annular seal bead (both of a first thickness), an intermediate portion between the first and second sealing portions of a second thickness, and a lip portion defining the outer periphery of the seal disk of a third thickness. The second thickness is greater than the first thickness, and the third thickness is less than the first thickness.

Abstract: A turbocharged engine air system is disclosed. The system includes a vacuum consuming device, a turbocharger having a compressor fluidly connected to an intake manifold of an engine, a first check valve located upstream of the compressor, a second check valve located downstream of the compressor and upstream of the intake manifold, and an evacuator. The evacuator includes a converging motive section, a diverging discharge section, at least one suction port, and a Venturi gap located between an outlet end of the converging motive section and an inlet end of the diverging discharge section. The diverging discharge section of the evacuator is fluidly connected to both the first check valve and the second check valve. The suction port is fluidly connected to the vacuum consuming device.

Abstract: Noise attenuation units are disclosed that are connectable in a system as part of a fluid flow path. Such units include a housing defining an internal cavity and having a first port and a second port each connectable to a fluid flow path and in fluid communication with one another through the internal cavity, and a noise attenuating member seated in the internal cavity of the housing within the flow of the fluid communication between the first port and the second port. The noise attenuating member enables the fluid communication between the first port and the second port to flow through the noise attenuating member.

Abstract: Ejector assemblies and engine systems have a pressure regulator in fluid communication with an ejector. The pressure regulator receives boost pressure and selectively allows the boost pressure to pass through a valve opening therein under selected engine conditions and into the ejector as regulated boost pressure. Both the pressure regulator and the ejector each have a conduit defining a passageway that includes a Venturi gap separating the passageway into a converging section and a first diverging section that both narrow toward the Venturi gap. The pressure regulator has a piston operatively connected to a valve mechanism positioned for movement therewith to control the passage of the boost pressure through the valve opening, and the valve mechanism defines a passage therethrough that includes a gradually narrowing portion that is narrower than the valve opening.