Abstract: A crimping apparatus includes a ram having crimp tooling for crimping a terminal to a wire during a crimp stroke and a force sensor detecting a crimp force during the crimp stroke. The crimping apparatus also includes a controller that monitors the crimp quality of a crimp based on a frequency profile of the crimp. Optionally, the controller may create the frequency profile based on a force profile using a frequency transform algorithm. The frequency transform algorithm may be a Fast Fourier Transform algorithm.

Abstract: A crimping apparatus includes a ram having crimp tooling for crimping a terminal to a wire during a crimp stroke and a force sensor detecting a crimp force during the crimp stroke. The crimping apparatus also includes a controller that monitors the crimp quality of a crimp based on a frequency profile of the crimp. Optionally, the controller may create the frequency profile based on a force profile using a frequency transform algorithm. The frequency transform algorithm may be a Fast Fourier Transform algorithm.

Abstract: The invention is a system for controlling the position of a movable member moved by a prime mover by monitoring the position of the movable member; generating position information based upon this monitoring; and controlling the prime mover based upon the position information by providing a counter force to the movable member substantially equal to an opposing force opposing the movement of the movable member. The invention may include a movable member, such as a ram used for fastening a terminal to a wire; a spring; a DC planetary gear motor for providing a force to the movable member opposing the spring; a position detector, such as an linear voltage displacement transducer, to detect the position of the movable member and generate position information; and a controller, which may include a logic board or microprocessor and memory, for controlling the force from the motor in response to the position information.

Abstract: The invention is a system for controlling the position of a movable member moved by a prime mover by monitoring the position of the movable member; generating position information based upon this monitoring; and controlling the prime mover based upon the position information by providing a counter force to the movable member substantially equal to an opposing force opposing the movement of the movable member. The invention may include a movable member, such as a ram used for fastening a terminal to a wire; a spring; a DC planetary gear motor for providing a force to the movable member opposing the spring; a position detector, such as an linear voltage displacement transducer, to detect the position of the movable member and generate position information; and a controller, which may include a logic board or microprocessor and memory, for controlling the force from the motor in response to the position information.

Abstract: A machine for inserting terminals (12) into housings (10) on an electrical device (4) comprises an inserting apparatus (34) in combination with a turntable assembly (32). The turntable assembly comprises a main turntable (38) and a plurality of secondary turntables (40) on the main turntable. The secondary turntables (40) are individually rotatable with respect to the main turntable (38) so that an electrical device (4) mounted on a secondary turntable (40) can be reoriented thereby to permit a wide variety of insertion operations to be performed on the device, for example, where the terminals (12) must be inserted into housings (10) arranged in two or more rows. The secondary turntables can be rotated to position each row in alignment with the fixed insertion machine (34).