Patents by Inventor Keith Marshall
Keith Marshall has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20210369362Abstract: A robotic surgical instrument comprising a shaft, an articulated section and a drive mechanism. The articulated section extends from the shaft and terminates at its distal end in a tip. The tip has an attachment for an end effector. The drive mechanism drives the articulated section via flexible driving elements thereby altering the angular orientation of the tip relative to the shaft. The drive mechanism is controlled so as to always fully compress the articulated section along at least one extent by which the articulated section connects the tip and the shaft whilst driving the articulated section from any one configuration to any other configuration. The drive mechanism constrains movement of the articulated section so as to permit the tip to move with two degrees of rotational freedom and no degrees of translational freedom relative to the shaft.Type: ApplicationFiled: August 11, 2021Publication date: December 2, 2021Inventors: Steven James Randle, Luke David Ronald Hares, Keith Marshall
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Patent number: 11154982Abstract: An attachment structure for securing a robot arm to a support structure, the attachment structure comprising: a mount for mounting to the support structure; and a carrier for connecting to the base of the robot arm, the carrier comprising: a carrier rotational alignment feature for engaging a complementary robot arm base rotational alignment feature, a carrier axial alignment feature for engaging a complementary robot arm base axial alignment feature, and a locking mechanism moveable, once the robot arm base and the carrier are engaged, between an unlocked position which does not constrain the location of the robot arm base along an axis of the carrier, and a locked position which does constrain the location of the robot arm base along the said axis of the carrier relative to the carrier, wherein the locking mechanism is independent of the carrier rotational alignment feature and the carrier axial alignment feature such that the locking mechanism is not actuated during engagement of the carrier and the robotType: GrantFiled: November 7, 2017Date of Patent: October 26, 2021Assignee: CMR SURGICAL LIMITEDInventors: Thomas Bates Jackson, Keith Marshall
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Patent number: 11154371Abstract: A robot arm comprising a joint mechanism for articulating one limb of the arm relative to another limb of the arm about two non-parallel rotation axes, the mechanism comprising: an intermediate carrier attached to a first one of the limbs by a first revolute joint having a first rotation axis and to a second one of the limbs by a second revolute joint having a second rotation axis; a first drive gear disposed about the first rotation axis, the first drive gear being fast with the carrier; a second drive gear disposed about the second rotation axis, the second drive gear being fast with the second one of the limbs; a first drive shaft for driving the first drive gear to rotate about the first rotation axis, the first drive shaft extending along the first one of the limbs and having a first shaft gear thereon, the first shaft gear being arranged to engage the first drive gear; a second drive shaft for driving the second drive gear to rotate about the second rotation axis, the second drive shaft extending alongType: GrantFiled: December 31, 2019Date of Patent: October 26, 2021Assignee: CMR SURGICAL LIMITEDInventors: Thomas Bates Jackson, Luke David Ronald Hares, Keith Marshall, Steven James Randle
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Patent number: 11141228Abstract: A robot arm comprising a joint mechanism for articulating one limb relative to another limb about two non-parallel rotation axes, the mechanism comprising: an intermediate carrier attached to a first one of the limbs by a first revolute joint having a first rotation axis and to a second one of the limbs by a second revolute joint having a second rotation axis; a first drive gear disposed about the first rotation axis and fast with the carrier, whereby rotation of the carrier relative to the first limb about the first rotation axis can be driven; a second drive gear disposed about the second rotation axis and fast with the second one of the limbs, whereby rotation of the second one of the limbs about the second rotation axis relative to the carrier can be driven; at least one of the first and second drive gears being a sector gear.Type: GrantFiled: August 22, 2018Date of Patent: October 12, 2021Assignee: CMR SURGICAL LIMITEDInventors: Keith Marshall, Luke David Ronald Hares, Thomas Bates Jackson, Steven James Randle
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Publication number: 20210298858Abstract: A surgical robotic component comprising an articulated terminal portion, the terminal portion comprising: a distal segment having an attachment connected thereto, an intermediate segment, and a basal segment whereby the terminal portion is attached to the remainder of the surgical robotic component. The terminal portion further comprises a first articulation between the distal segment and the intermediate segment, the first articulation permitting relative rotation of the distal segment and the intermediate segment about a first axis, and a second articulation between the intermediate segment and the basal segment, the second articulation permitting relative rotation of the intermediate segment and the basal segment about a second axis.Type: ApplicationFiled: June 11, 2021Publication date: September 30, 2021Inventors: Luke David Ronald Hares, Keith Marshall
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Publication number: 20210301358Abstract: A method for producing direct reduced iron having increased carbon content, comprises: providing a carbon monoxide-rich gas stream, and separating the carbon monoxide-rich gas stream into at least two separate carbon monoxide-rich gas streams; providing a hydrocarbon-rich gas stream and separating the hydrocarbon-rich gas stream into at least two separate hydrocarbon-rich gas streams; blending one of the carbon monoxide-rich gas streams with one of the hydrocarbon-rich gas streams to form a mixed carburizing gas stream; blending another carbon monoxide-rich gas stream of the at least two separate carbon monoxide-rich gas streams with another hydrocarbon-rich gas stream of the at least two separate hydrocarbon-rich gas streams to form a distinct mixed carburizing gas stream; delivering each of the mixed carburizing gas streams, which are of different composition, to a transition zone of a direct reduction furnace, and exposing partially or completely reduced iron oxide to the mixed carburizing gas streams to iType: ApplicationFiled: March 23, 2021Publication date: September 30, 2021Inventors: Keith Marshall BASTOW-COX, Todd Michael ASTORIA, Gregory Darel HUGHES
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Patent number: 11116588Abstract: A robotic surgical instrument comprising a shaft, an articulated section and a drive mechanism. The articulated section extends from the shaft and terminates at its distal end in a tip. The tip has an attachment for an end effector. The drive mechanism drives the articulated section via flexible driving elements thereby altering the angular orientation of the tip relative to the shaft. The drive mechanism is controlled so as to always fully compress the articulated section along at least one extent by which the articulated section connects the tip and the shaft whilst driving the articulated section from any one configuration to any other configuration. The drive mechanism constrains movement of the articulated section so as to permit the tip to move with two degrees of rotational freedom and no degrees of translational freedom relative to the shaft.Type: GrantFiled: July 6, 2016Date of Patent: September 14, 2021Assignee: CMR Surgical LimitedInventors: Steven James Randle, Luke David Ronald Hares, Keith Marshall
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Patent number: 11071598Abstract: A robotic surgical instrument comprising: a shaft; an articulation at a distal end of the shaft for articulating an end effector, the articulation driveable by pairs of driving elements; and an instrument interface at a proximal end of the shaft, the instrument interface comprising an internal portion which is within the projected profile of the shaft and an external portion which is outside of the projected profile of the shaft, the instrument interface comprising instrument interface elements for driving pairs of driving elements, wherein a first instrument interface element engages a first pair of driving elements in the internal portion.Type: GrantFiled: December 9, 2016Date of Patent: July 27, 2021Assignee: CMR Surgical LimitedInventors: Ben Robert Chaplin, Keith Marshall, Nikki Priyam Su-Ling Phoolchund, Rebecca Anne Cuthbertson
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Patent number: 11045266Abstract: A drive unit for providing drive from a robot arm to an instrument comprises a plurality of drive elements for engaging corresponding elements of the instrument, and a load cell structure. Each drive element is movable along a drive axis and the drive axes of each of the drive elements are substantially parallel to each other. The load cell structure includes a plurality of deflectable bodies coupled to the drive elements for sensing load on the drive elements parallel to their drive axes, and a frame. The frame includes an integral member supporting the deflectable bodies in such a way as to isolate each deflectable body from the load applied to the or each other deflectable body.Type: GrantFiled: April 14, 2020Date of Patent: June 29, 2021Assignee: CMR Surgical LimitedInventors: Keith Marshall, Nikki Priyam Su-Ling Phoolchund, Thomas Bates Jackson
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Patent number: 11033348Abstract: A robotic surgical instrument comprises an articulation at its shaft's distal end and an instrument interface at its proximal end. The articulation is driveable by pairs of driving elements to articulate an end effector. The instrument interface comprises instrument interface elements configured to drive the driving elements. The instrument interface elements engage drive assembly interface elements of a drive assembly interface of a surgical robot arm when the robotic surgical instrument engages the surgical robot arm. A guide bar is located at an external face of the instrument interface, which, on engaging the instrument interface with the drive assembly interface, is received in the drive assembly interface prior to the instrument interface elements. Once received in the drive assembly interface, the guide bar constrains a relative orientation at which the instrument interface and the drive assembly interface are permitted to engage so as to align their longitudinal attitudes.Type: GrantFiled: December 9, 2016Date of Patent: June 15, 2021Assignee: CMR Surgical LimitedInventors: Ben Robert Chaplin, Keith Marshall, Nikki Priyam Su-Ling Phoolchund, Rebecca Anne Cuthbertson
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Publication number: 20210138636Abstract: A robot arm comprising a joint mechanism for articulating one limb (310) of the arm relative to another limb (311) of the arm about two non-parallel rotation axes (20, 21), the mechanism comprising: an intermediate carrier (28) attached to a first one of the limbs by a first revolute joint having a first rotation axis and to a second one of the limbs by a second revolute joint having a second rotation axis; a first drive gear (33) disposed about the first rotation axis and fast with the carrier, whereby rotation of the carrier relative to the first limb about the first rotation axis can be driven; a second drive gear (37) disposed about the second rotation axis and fast with the second one of the limbs, whereby rotation of the second one of the limbs about the second rotation axis relative to the carrier can be driven; at least one of the first and second drive gears being a sector gear.Type: ApplicationFiled: January 20, 2021Publication date: May 13, 2021Inventors: Thomas Bates Jackson, Edward John Mottram, Gordon Thomas Deane, Keith Marshall, Paul Christopher Roberts, Ricardo Michael Henderson Da Silva
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Publication number: 20210137614Abstract: A locator of a surgical port of a surgical robot system, the surgical robot system comprising an instrument attached to a robot arm, the instrument having an instrument shaft able to pass through the surgical port to a surgical site, the locator comprising: an interface configured to couple to the surgical port; a mechanism configured to permit relative linear and/or rotational motion of the interface and the instrument shaft; and a controller comprising a processor operable to estimate the position of a part of the robot arm, the controller configured to control the mechanism in dependence on the estimated position of the part of the robot arm such that as the robot arm retracts the instrument from the patient, the locator moves the port away from the robot arm and provides a reaction force to keep the port in place.Type: ApplicationFiled: January 8, 2021Publication date: May 13, 2021Inventors: Andrew Murray Scholan, Ben Robert Chaplin, Keith Marshall, Luke David Ronald Hares, Nikki Priyam Su-Ling Phoolchund, Thomas Bates Jackson
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Publication number: 20210095354Abstract: A direct reduction method/system, including: adding variable amounts of natural gas, hydrogen, and a carbon-free oxidizing gas to a feed gas stream upstream of a reformer; reforming the feed gas stream in the reformer to form a reformed gas stream, and delivering the reformed gas stream to a shaft furnace, where the reformed gas stream is used to reduce a metallic ore material to a direct reduced metallic material. The feed gas stream includes a top gas stream recycled from the shaft furnace. Optionally, the carbon-free oxidizing gas includes steam and the method further includes controlling a steam flow rate of the steam to maintain a maximum k-factor value of the feed gas stream of 0.74 or lower. Optionally, the variable amount of hydrogen is selected to replace 20-90% of the natural gas by fuel value. The variable amount of hydrogen is selected based upon an available supply of hydrogen.Type: ApplicationFiled: September 23, 2020Publication date: April 1, 2021Inventors: Keith Marshall BASTOW-COX, Enrique Jose CINTRON, Gregory Darel HUGHES
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Patent number: 10932878Abstract: A surgical robotic drape for enveloping a surgical robotic arm includes a covering for enveloping the robotic arm to define a sterile boundary thereover; an interface element attached to the covering, the interface element being configured to engage a drive assembly interface and an instrument interface to couple the drive assembly to an instrument to thereby provide drive to the instrument through the drape; and a guiding structure attached to the covering for locating the interface element relative to the drive assembly interface. The guiding structure is deformable between a storage configuration for when the drape is to be stored, and an operative configuration in which the guiding structure is configured to attach to the robotic arm to position the interface element with respect to the interface of the drive assembly for engagement therewith.Type: GrantFiled: May 6, 2016Date of Patent: March 2, 2021Assignee: CMR Surgical LimitedInventors: Luke David Ronald Hares, Keith Marshall, Rebecca Anne Cuthbertson, Nikki Priyam Su-Ling Phoolchund
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Patent number: 10926404Abstract: A robot arm comprising a joint mechanism for articulating one limb (310) of the arm relative to another limb (311) of the arm about two non-parallel rotation axes (20, 21), the mechanism comprising: an intermediate carrier (28) attached to a first one of the limbs by a first revolute joint having a first rotation axis and to a second one of the limbs by a second revolute joint having a second rotation axis; a first drive gear (33) disposed about the first rotation axis and fast with the carrier, whereby rotation of the carrier relative to the first limb about the first rotation axis can be driven; a second drive gear (37) disposed about the second rotation axis and fast with the second one of the limbs, whereby rotation of the second one of the limbs about the second rotation axis relative to the carrier can be driven; at least one of the first and second drive gears being a sector gear.Type: GrantFiled: July 22, 2016Date of Patent: February 23, 2021Assignee: CMR SURGICAL LIMITEDInventors: Thomas Bates Jackson, Edward John Mottram, Gordon Thomas Deane, Keith Marshall, Paul Christopher Roberts, Ricardo Michael Henderson Da Silva
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Publication number: 20210045828Abstract: A surgical robot drape for enveloping a joint of a surgical robot, the joint configured to permit axial rotation of a part of a robot arm adjacent the joint about a joint axis, the drape comprising a proximal drape material portion configured to provide a sterile barrier over, and to be rotationally fast with, a part of the robot proximal of the joint, and a distal drape material portion configured to provide a sterile barrier over, and to be rotationally fast with, a part of the robot distal of the joint; the drape being configured such that the proximal and distal drape material portions are freely rotatable relative to one another about the joint axis.Type: ApplicationFiled: January 30, 2019Publication date: February 18, 2021Inventors: Martin McBrien, Aidan Hird, Keith Marshall
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Patent number: 10905503Abstract: A locator of a surgical port of a surgical robot system, the surgical robot system comprising an instrument attached to a robot arm, the instrument having an instrument shaft able to pass through the surgical port to a surgical site, the locator comprising: an interface configured to couple to the surgical port; a mechanism configured to permit relative linear and/or rotational motion of the interface and the instrument shaft; and a controller comprising a processor operable to estimate the position of a part of the robot arm, the controller configured to control the mechanism in dependence on the estimated position of the part of the robot arm such that as the robot arm retracts the instrument from the patient, the locator moves the port away from the robot arm and provides a reaction force to keep the port in place.Type: GrantFiled: August 6, 2019Date of Patent: February 2, 2021Assignee: CMR Surgical LimitedInventors: Andrew Murray Scholan, Ben Robert Chaplin, Keith Marshall, Luke David Ronald Hares, Nikki Priyam Su-Ling Phoolchund, Thomas Bates Jackson
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Publication number: 20210022820Abstract: A surgical robot drape for providing a sterile barrier over a portion of a surgical robot, the drape comprising a plurality of accessibility portions spaced apart from one another in the drape for providing selective access through the drape at the respective locations of the accessibility portions, each accessibility portion comprising a separation line joining neighbouring portions of the drape and being configured to permit the separation of the neighbouring portions of the drape about the separation line for allowing access through an opening thereby formed in the drape.Type: ApplicationFiled: March 19, 2019Publication date: January 28, 2021Inventors: Martin McBrien, Aidan Hird, Keith Marshall
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Publication number: 20200398443Abstract: A robot arm comprising a plurality of limbs articulated relative to each other, the robot arm extending from a base to a distal limb carrying a tool or an attachment point for a tool, the distal limb being attached by a revolute joint to a second limb, and the robot arm comprising a motor having a body and a drive shaft configured to drive rotation of the distal limb relative to the second limb about the revolute joint, wherein the body of the motor is fast with the distal limb.Type: ApplicationFiled: August 31, 2020Publication date: December 24, 2020Inventors: Keith Marshall, Nikki Priyam Su-Ling Phoolchund
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Patent number: D910186Type: GrantFiled: February 28, 2019Date of Patent: February 9, 2021Assignee: CMR Surgical LimitedInventors: Martin McBrien, James Oliver Grant, Keith Marshall