Abstract: A method for manufacturing a multi-layered support structure provides ergonomic, adaptable seating support. The method providing multiple cooperative layers to maximize global comfort and support while enhancing adaptation to localized variations in a load, such as in the load applied when a person sits in a chair. The cooperative layers each include elements such as pixels, springs, support rails, and other elements to provide this adaptable comfort and support. The method for manufacturing the multi-layered support structure uses aligned material to provide a flexible yet durable support structure. Accordingly, the method provides a multi-layered support structure, which provides maximum comfort for a wide range of body shapes and sizes.

Abstract: A method for manufacturing a multi-layered support structure provides ergonomic, adaptable seating support. The method providing multiple cooperative layers to maximize global comfort and support while enhancing adaptation to localized variations in a load, such as in the load applied when a person sits in a chair. The cooperative layers each include elements such as pixels, springs, support rails, and other elements to provide this adaptable comfort and support. The method for manufacturing the multi-layered support structure uses aligned material to provide a flexible yet durable support structure. Accordingly, the method provides a multi-layered support structure, which provides maximum comfort for a wide range of body shapes and sizes.

Abstract: A multi-layered support structure provides ergonomic, adaptable seating support. The multi-layered support structure includes multiple cooperative layers to maximize global comfort and support while enhancing adaptation to localized variations in a load, such as in the load applied when a person sits in a chair. The cooperative layers each include elements such as pixels, springs, support rails, and other elements to provide this adaptable comfort and support. The multi-layered support structure also uses aligned material to provide a flexible yet durable support structure. Accordingly, the multi-layered support structure provides maximum comfort for a wide range of body shapes and sizes.

Abstract: An apparatus and method for molding a component onto a stretched blank. The apparatus includes a stretching assembly mounted adjacent to a first mold part. The stretching assembly includes a plurality of clamp assemblies that grasp the peripheral edge of the blank and a plurality of slide assemblies that move the clamp assemblies away from one another to apply a stretch to the fabric. The apparatus further includes a press for closing a second mold part onto the first mold part while the fabric is held in a stretched condition by the stretching assembly. In one embodiment, the stretching assembly may include a float plate that is movable with respect to the first mold part between a stretch position and a mold position. The apparatus may include a robot with tooling for moving the fabric onto the stretching assembly. The tooling may include a plurality of shot pins that push the fabric off of the tooling onto corresponding fabric pins in the stretching machine.

Abstract: An apparatus and method for molding a component onto a stretched blank. The apparatus includes a stretching assembly mounted adjacent to a first mold part. The stretching assembly includes a plurality of clamp assemblies that grasp the peripheral edge of the blank and a plurality of slide assemblies that move the clamp assemblies away from one another to apply a stretch to the fabric. The apparatus further includes a press for closing a second mold part onto the first mold part while the fabric is held in a stretched condition by the stretching assembly. In one embodiment, the stretching assembly may include a float plate that is movable with respect to the first mold part between a stretch position and a mold position. The apparatus may include a robot with tooling for moving the fabric onto the stretching assembly. The tooling may include a plurality of shot pins that push the fabric off of the tooling onto corresponding fabric pins in the stretching machine.

Abstract: An apparatus and method for molding a component onto a stretched blank. The apparatus includes a stretching assembly mounted adjacent to a first mold part. The stretching assembly includes a plurality of clamp assemblies that grasp the peripheral edge of the blank and a plurality of slide assemblies that move the clamp assemblies away from one another to apply a stretch to the fabric. The apparatus further includes a press for closing a second mold part onto the first mold part while the fabric is held in a stretched condition by the stretching assembly. In one embodiment, the stretching assembly may include a float plate that is movable with respect to the first mold part between a stretch position and a mold position. The apparatus may include a robot with tooling for moving the fabric onto the stretching assembly. The tooling may include a plurality of shot pins that push the fabric off of the tooling onto corresponding fabric pins in the stretching machine.

Abstract: A multi-layered support structure provides ergonomic, adaptable seating support. The multi-layered support structure includes multiple cooperative layers to maximize global comfort and support while enhancing adaptation to localized variations in a load, such as in the load applied when a person sits in a chair. The cooperative layers each include elements such as pixels, springs, support rails, and other elements to provide this adaptable comfort and support. The multi-layered support structure also uses aligned material to provide a flexible yet durable support structure. Accordingly, the multi-layered support structure provides maximum comfort for a wide range of body shapes and sizes.