Abstract: Systems and methods for generating heat, power, and for processing mixed waste streams, using pyrolysis and one or more pyrolysis systems. A pyrolysis system configured to receive material for pyrolysis, comprising a heating chamber configured to receive a waste gas stream for heating the material and one or more ports for metering fuel and oxidizer to the heating chamber for combustion. A pyrolysis chamber holds the material during pyrolysis in isolation from the hot gas in the heating chamber and is disposed inside the heating chamber to circumferentially heat the material for pyrolysis. A screw conveyer conveys the material through the pyrolysis chamber.

Abstract: A system and process for producing synthetic gas from solid fuel comprising waste material, municipal solid waste or biomass, and for upgrading the synthetic gas produced. The system and process utilizes a first thermal chamber having a gasification zone in which a fuel stream is gasified by thermal oxidation to produce a first synthetic gas stream and heat; a pyrolysis reactor housed within the first thermal chamber where fuel undergoes pyrolysis to produce a second synthetic gas stream; and a thermal catalytic reactor comprising a second thermal chamber having a catalyst chamber within with a selected catalyst. The first synthetic gas stream is completely thermally oxidized to produce high temperature flue gas that imparts heat to the catalyst chamber in which the second synthetic gas stream is thermally cracked and directed over the catalyst to yield a finished gas or liquid product having a desired chemical composition as determined by the selected catalyst.

Abstract: A system and process for producing synthetic gas from solid fuel comprising waste material, municipal solid waste or biomass, and for upgrading the synthetic gas produced. The system and process utilizes a first thermal chamber having a gasification zone in which a fuel stream is gasified by thermal oxidation to produce a first synthetic gas stream and heat; a pyrolysis reactor housed within the first thermal chamber where fuel undergoes pyrolysis to produce a second synthetic gas stream; and a thermal catalytic reactor comprising a second thermal chamber having a catalyst chamber within with a selected catalyst. The first synthetic gas stream is completely thermally oxidized to produce high temperature flue gas that imparts heat to the catalyst chamber in which the second synthetic gas stream is thermally cracked and directed over the catalyst to yield a finished gas or liquid product having a desired chemical composition as determined by the selected catalyst.

Abstract: A process for treating a waste feedstock using a gasifier and the gasifier for same. Hot exhaust from an engine travels through a series of hollow heating plates stacked vertically within a gasifier reactor with spaces between each set of successive heating plates forming reaction zones. Each reaction zone is divided into an upper treatment area and a lower treatment area by a rotating disk. Waste material travels from an outer feed spot along the top surface of the rotating disk radially inwardly to a drop area located at the radially innermost portion where it drops to the top surface of the hollow heating plate below. The waste material is then conveyed radially outward to a chute to the next reaction zone or once fully processed to an exit from the reactor. Vapors from the waste material are drawn off each reaction zone through an outlet for further processing.

Abstract: A process for treating a waste feedstock using a gasifier and the gasifier for same. Hot exhaust from an engine travels through a series of hollow heating plates stacked vertically within a gasifier reactor with spaces between each set of successive heating plates forming reaction zones. Each reaction zone is divided into an upper treatment area and a lower treatment area by a rotating disk. Waste material travels from an outer feed spot along the top surface of the rotating disk radially inwardly to a drop area located at the radially innermost portion where it drops to the top surface of the hollow heating plate below. The waste material is then conveyed radially outward to a chute to the next reaction zone or once fully processed to an exit from the reactor. Vapors from the waste material are drawn off each reaction zone through an outlet for further processing.

Abstract: A process for treating a waste feedstock using a gasifier and the gasifier for same. Hot exhaust from an engine travels through a series of hollow heating plates stacked vertically within a gasifier reactor with spaces between each set of successive heating plates forming reaction zones. Each reaction zone is divided into an upper treatment area and a lower treatment area by a rotating disk. Waste material travels from an outer feed spot along the top surface of the rotating disk radially inwardly to a drop area located at the radially innermost portion where it drops to the top surface of the hollow heating plate below. The waste material is then conveyed radially outward to a chute to the next reaction zone or once fully processed to an exit from the reactor. Vapors from the waste material are drawn off each reaction zone through an outlet for further processing.

Abstract: A process for treating a waste feedstock using a gasifier and the gasifier for same. Hot exhaust from an engine travels through a series of hollow heating plates stacked vertically within a gasifier reactor with spaces between each set of successive heating plates forming reaction zones. Each reaction zone is divided into an upper treatment area and a lower treatment area by a rotating disk. Waste material travels from an outer feed spot along the top surface of the rotating disk radially inwardly to a drop area located at the radially innermost portion where it drops to the top surface of the hollow heating plate below. The waste material is then conveyed radially outward to a chute to the next reaction zone or once fully processed to an exit from the reactor. Vapors from the waste material are drawn off each reaction zone through an outlet for further processing.

Abstract: A pushback cart storage system includes a cart having a first pair of wheels located at a front end of the cart, and a second pair of wheels located between a rear end of the cart and a midpoint of the cart. The wheels roll along rails on a storage rack or frame. The second pair of wheels is located closer to the midpoint than to the rear end of the cart, such that the rear end of the cart extends beyond the end of the rails when the second pair of wheels are rolled to the end of the rails. Accordingly, less steel, or other material, is required to construct the rails of the storage rack, which reduces the overall cost and weight of the system, while allowing the system to support the same number of pallets as a conventional system.

Abstract: A pushback cart storage system includes a cart having a first pair of wheels located at a front end of the cart, and a second pair of wheels located between a rear end of the cart and a midpoint of the cart. The wheels roll along rails on a storage rack or frame. The second pair of wheels is located closer to the midpoint than to the rear end of the cart, such that the rear end of the cart extends beyond the end of the rails when the second pair of wheels are rolled to the end of the rails. Accordingly, less steel, or other material, is required to construct the rails of the storage rack, which reduces the overall cost and weight of the system, while allowing the system to support the same number of pallets as a conventional system.

Abstract: A latching spring for a push-back cart storage system includes a pair of spaced apart support rails, at least two cross members and a cart frame having a wheel assembly supported on the support rails and at least one latching spring. The latching spring is mounted on the cross members and engages with the cart frame. The spring latch prevents premature rearward rolling of unloaded carts in multiple cart push-back systems wherein the wheels of rearward rolling loaded carts roll on the unloaded carts.