Patents by Inventor Ken Hamada
Ken Hamada has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230357950Abstract: Please replace the Abstract contained in the application with the following replacement Provided is a process of measuring a space between a melt surface and a seed crystal provided above a melt, a process of lowering the seed crystal based on the space and bringing the seed crystal into contact with the melt, and a process of growing a single crystal by pulling the seed crystal while maintaining contact with the melt. Images of the seed crystal and the melt surface are captured by a camera installed diagonally above the melt surface, a real-image edge approximation circle is generated by approximating a circle from an edge pattern at a lower end of a straight-trunk portion of a real image of the seed crystal, and a mirror-image edge approximation circle is generated by approximating the circle from an edge pattern at the straight-trunk portion of a mirror image of the seed crystal reflected on the melt surface.Type: ApplicationFiled: September 22, 2021Publication date: November 9, 2023Applicant: SUMCO CorporationInventors: Yasunobu SHIMIZU, Susumu TAMAOKI, Ippei SHIMOZAKI, Keiichi TAKANASHI, Ken HAMADA
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Publication number: 20230305691Abstract: Provided is a cloud system which allows aggregation of data in a cloud service. At least one processor sets a plurality of setting values relating to the aggregation based on a predetermined setting operation performed on an aggregation screen relating to the aggregation. The at least one processor displays, on the aggregation screen, aggregated results corresponding to the plurality of setting values and an order relating to the plurality of setting values. The at least one processor changes the order based on a predetermined change operation performed on the aggregation screen. When the order is changed, the at least one processor updates the aggregation screen so that the aggregated results corresponding to the changed order are displayed.Type: ApplicationFiled: September 30, 2022Publication date: September 28, 2023Inventors: Yuta SAITO, Hirotaka IKOMA, Ryosuke OSHIDA, Manabu TOYAMA, Ken HAMADA
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Publication number: 20230220583Abstract: A single crystal manufacturing apparatus 10 according to the present invention is provided with a single crystal puller pulling up a single crystal 15 from a melt 13, a camera 18 photographing a fusion ring generated at the boundary between the melt 13 and the single crystal 15 and an computer 24 processing a photographed image taken by the camera 18. The computer 24 projects and converts the fusion ring appearing in the photographed image taken by the camera 18 on a reference plane corresponding to the liquid level position of the melt based on an installation angle and a focal length of the camera and calculates a diameter of the single crystal 15 from a shape of the fusion ring on the reference plane.Type: ApplicationFiled: January 6, 2021Publication date: July 13, 2023Applicant: SUMCO CorporationInventors: Kenichi Nishioka, Keiichi Takanashi, Ken Hamada, Ippei Shimozaki
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Patent number: 10472733Abstract: A silicon single crystal manufacturing method in which the distance between the heat shield and the melt level of the melt can be regulated in a high precision. The real image includes at least the circular opening of the heat shield provided in such a way that the heat shield covers a part of the melt level of the silicon melt. The mirror image is a reflected image of the heat shield on the surface of the silicon melt. Based on the distance between the obtained real image and the mirror image, the melt level position of the silicon melt is computed, and the distance between the heat shield and the melt level position is regulated.Type: GrantFiled: December 15, 2016Date of Patent: November 12, 2019Assignee: SUMCO CORPORATIONInventors: Keiichi Takanashi, Ken Hamada
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Patent number: 10066313Abstract: After melting raw materials, a distance between a raw material melt surface and a heat-shielding member disposed so as to face to the melt surface is adjusted based on temporal changes in chamber inside conditions, such as the heater temperature at the time of completion of the seed crystal equilibration operation carried out after completion of the raw material melting procedure and/or lag time required for completion of the seed crystal equilibration operation following completion of the raw material melting procedure. As a result, single crystals can be produced efficiently and in high yield, and further, by controlling the crystal interior temperature gradient by modifying the distance between the melt surface and the heat-shielding member, it becomes possible to control the ratio V/G (V:pulling speed, G:crystal interior temperature gradient) to thereby produce single crystals free of crystal defects such as COPs and/or dislocation clusters.Type: GrantFiled: July 10, 2009Date of Patent: September 4, 2018Assignee: SUMCO CORPORATIONInventors: Ken Hamada, Hiroaki Taguchi, Kazuyuki Egashira
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Patent number: 9959611Abstract: Disclosed herein is a method for manufacturing a single crystal, the method includes: photographing an image of a boundary portion between the single crystal and a melt by a camera during a single crystal pull-up process according to a Czochralski method; comparing at least one pixel included in a left side region with respect to an extension line of a pull-up shaft of the single crystal and at least one pixel included in a right side region with respect to the extension line; and determining an abnormality in a luminance distribution of the image from a result of the comparing.Type: GrantFiled: August 25, 2016Date of Patent: May 1, 2018Assignee: SUMCO CORPORATIONInventor: Ken Hamada
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Patent number: 9816199Abstract: A manufacturing method of single crystal is provided with a melting process for dissolving raw material in a crucible and a pulling-up process of a single crystal from a melt by the Czochralski method. The pulling-up process includes detecting an edge line of a fusion ring, determining an approximated curve of the edge line by approximating the edge line of the fusion ring by an even function, eliminating constituent pixels of the fusion ring from the image of the fusion ring as noise, the constituent pixels being positioned on the side of the melt relative to the approximated curve and the constituent pixels of the fusion ring and a deviation between the constituent pixels and the approximated curve being a predetermined number of pixels, and calculating the center position of the single crystal from the edge line of the fusion ring from which the noise has been eliminated.Type: GrantFiled: December 10, 2015Date of Patent: November 14, 2017Assignee: SUMCO CORPORATIONInventors: Keiichi Takanashi, Ken Hamada
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Interface circuit executing protocol control in compliance with first and second interface standards
Patent number: 9720866Abstract: According to one embodiment, a first module is responsible for protocol control in compliance with a first interface standard. A second module is provided separately from the first module and is responsible for protocol control in compliance with a second interface standard. A third module is responsible for a physical layer shared between the first interface standard and the second interface standard.Type: GrantFiled: March 13, 2015Date of Patent: August 1, 2017Assignee: Kabushiki Kaisha ToshibaInventors: Ken Hamada, Toshio Fujisawa, Nobuhiro Kondo -
Patent number: 9708731Abstract: A method of producing a silicon single crystal is provided. The method may include taking a real image of a heat shield including a circular opening and a mirror image of the heat shield reflected on a surface of the silicon melt, measuring a spacing between the real image and the mirror image, calculating a position of the surface of the silicon melt, taking an image of a bright zone that appears in a vicinity of an interface between the silicon melt and the silicon single crystal, calculating a position of the surface of the silicon melt based on a center position of the silicon single crystal determined from the image of the bright zone, and controlling the position of the surface of the silicon melt during a pulling of the silicon single crystal while referring to data of the calculated positions of the surface of the silicon melt.Type: GrantFiled: January 29, 2016Date of Patent: July 18, 2017Assignee: SUMCO CORPORATIONInventors: Keiichi Takanashi, Ken Hamada
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Publication number: 20170096747Abstract: A silicon single crystal manufacturing method in which the distance between the heat shield and the melt level of the melt can be regulated in a high precision. The real image includes at least the circular opening of the heat shield provided in such a way that the heat shield covers a part of the melt level of the silicon melt. The mirror image is a reflected image of the heat shield on the surface of the silicon melt. Based on the distance between the obtained real image and the mirror image, the melt level position of the silicon melt is computed, and the distance between the heat shield and the melt level position is regulated.Type: ApplicationFiled: December 15, 2016Publication date: April 6, 2017Applicant: SUMCO CORPORATIONInventors: Keiichi TAKANASHI, Ken HAMADA
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Publication number: 20170076437Abstract: Disclosed herein is a method for manufacturing a single crystal, the method includes: photographing an image of a boundary portion between the single crystal and a melt by a camera during a single crystal pull-up process according to a Czochralski method; comparing at least one pixel included in a left side region with respect to an extension line of a pull-up shaft of the single crystal and at least one pixel included in a right side region with respect to the extension line; and determining an abnormality in a luminance distribution of the image from a result of the comparing.Type: ApplicationFiled: August 25, 2016Publication date: March 16, 2017Applicant: SUMCO CORPORATIONInventor: Ken HAMADA
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Patent number: 9567692Abstract: The distance between the heat shield and the melt level of the melt can be regulated in a high precision. The real image includes at least the circular opening of the heat shield provided in such a way that the heat shield covers a part of the melt level of the silicon melt. The mirror image is a reflected image of the heat shield on the surface of the silicon melt. Based on the distance between the obtained real image and the mirror image, the melt level position of the silicon melt is computed, and the distance between the heat shield and the melt level position is regulated.Type: GrantFiled: April 3, 2013Date of Patent: February 14, 2017Assignee: SUMCO CORPORATIONInventors: Keiichi Takanashi, Ken Hamada
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Publication number: 20160186359Abstract: A manufacturing method of single crystal is provided with a melting process for dissolving raw material in a crucible and a pulling-up process of a single crystal from a melt by the Czochralski method. The pulling-up process includes detecting an edge line of a fusion ring, determining an approximated curve of the edge line by approximating the edge line of the fusion ring by an even function, eliminating constituent pixels of the fusion ring from the image of the fusion ring as noise, the constituent pixels being positioned on the side of the melt relative to the approximated curve and the constituent pixels of the fusion ring and a deviation between the constituent pixels and the approximated curve being a predetermined number of pixels, and calculating the center position of the single crystal from the edge line of the fusion ring from which the noise has been eliminated.Type: ApplicationFiled: December 10, 2015Publication date: June 30, 2016Applicant: SUMCO CORPORATIONInventors: Keiichi TAKANASHI, Ken HAMADA
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Publication number: 20160145764Abstract: A method of producing a silicon single crystal is provided. The method may include taking a real image of a heat shield including a circular opening and a mirror image of the heat shield reflected on a surface of the silicon melt, measuring a spacing between the real image and the mirror image, calculating a position of the surface of the silicon melt, taking an image of a bright zone that appears in a vicinity of an interface between the silicon melt and the silicon single crystal, calculating a position of the surface of the silicon melt based on a center position of the silicon single crystal determined from the image of the bright zone, and controlling the position of the surface of the silicon melt during a pulling of the silicon single crystal while referring to data of the calculated positions of the surface of the silicon melt.Type: ApplicationFiled: January 29, 2016Publication date: May 26, 2016Applicant: SUMCO CORPORATIONInventors: Keiichi TAKANASHI, Ken HAMADA
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Publication number: 20160077994Abstract: According to one embodiment, a first module is responsible for protocol control in compliance with a first interface standard. A second module is provided separately from the first module and is responsible for protocol control in compliance with a second interface standard. A third module is responsible for a physical layer shared between the first interface standard and the second interface standard.Type: ApplicationFiled: March 13, 2015Publication date: March 17, 2016Applicant: Kabushiki Kaisha ToshibaInventors: Ken Hamada, Toshio Fujisawa, Nobuhiro Kondo
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Patent number: 9284660Abstract: An apparatus of producing a silicon single crystal including: an imaging device; a heat shield that has a circular opening; a first operation unit that operates the imaging device and takes a real image of the heat shield and a mirror image of the heat shield reflected on a surface of the silicon melt, measures a spacing between the real image and the mirror image, and calculates a position of a melt-surface; a second operating unit that operates the imaging device and takes an image of a bright-zone in the vicinity of the solid-liquid interface, and calculates a position of the melt-surface based on the image of the bright zone; and a controlling unit that refers a data of the position of the silicon melt obtained by the first operation unit and the second operation unit, and controls the position of the silicon melt.Type: GrantFiled: December 8, 2011Date of Patent: March 15, 2016Assignee: SUMCO CORPORATIONInventors: Keiichi Takanashi, Ken Hamada
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Patent number: 9145620Abstract: A single crystal pulling apparatus comprises: a chamber; a crucible disposed within the chamber for containing a melt; a water-cooling means disposed within the chamber in such a manner as surrounding a single crystal pulled up from the melt in the crucible; water piping for feeding cooling water to and discharging the same from the water-cooling means; and supporting arms connected to the chamber for supporting the water-cooling means, wherein the supporting arms are disposed between the single crystal and the water piping. According to this configuration, the supporting arms can prevent the water piping from being damaged in the event of fall and collapse of the single crystal due to failure of the seed neck portion or in the event of rupture of the single crystal due to thermal stress, for instance.Type: GrantFiled: April 7, 2009Date of Patent: September 29, 2015Assignee: SUMCO CORPORATIONInventors: Shuichi Inami, Ken Hamada, Hiroaki Taguchi, Takuya Yotsui, Takashi Atami
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Patent number: 8968468Abstract: When pulling and growing a single crystal from a raw material melt by the Czochralski method, a boundary between the single crystal and the raw material melt is imaged by an optical sensor, and also the weight of the single crystal is measured by a weight sensor, a diameter value of the single crystal is calculated on the basis of first measured values of the diameter of the single crystal derived from image data captured by the optical sensor and second measured values of the diameter of the single crystal derived from weight data captured by the weight sensor, and a pulling rate of the single crystal and the temperature of the raw material melt are adjusted on the basis of the calculated diameter value to thereby control the diameter of the single crystal, and thus it is possible to accurately measure the diameter of a growing single crystal.Type: GrantFiled: March 26, 2010Date of Patent: March 3, 2015Assignee: Sumco CorporationInventor: Ken Hamada
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Publication number: 20130263773Abstract: The distance between the heat shield and the melt level of the melt can be regulated in a high precision. The real image includes at least the circular opening of the heat shield provided in such a way that the heat shield covers a part of the melt level of the silicon melt. The mirror image is a reflected image of the heat shield on the surface of the silicon melt. Based on the distance between the obtained real image and the mirror image, the melt level position of the silicon melt is computed, and the distance between the heat shield and the melt level position is regulated.Type: ApplicationFiled: April 3, 2013Publication date: October 10, 2013Applicant: SUMCO CORPORATIONInventors: Keiichi TAKANASHI, Ken HAMADA
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Publication number: 20120145068Abstract: An apparatus of producing a silicon single crystal including: an imaging device; a heat shield that has a circular opening; a first operation unit that operates the imaging device and takes a real image of the heat shield and a mirror image of the heat shield reflected on a surface of the silicon melt, measures a spacing between the real image and the mirror image, and calculates a position of a melt-surface; a second operating unit that operates the imaging device and takes an image of a bright-zone in the vicinity of the solid-liquid interface, and calculates a position of the melt-surface based on the image of the bright zone; and a controlling unit that refers a data of the position of the silicon melt obtained by the first operation unit and the second operation unit, and controls the position of the silicon melt.Type: ApplicationFiled: December 8, 2011Publication date: June 14, 2012Applicant: SUMCO CORPORATIONInventors: Keiichi TAKANASHI, Ken HAMADA