Patents by Inventor Kenichi Kawazuishi

Kenichi Kawazuishi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10807036
    Abstract: According to the present invention, in separating carbon dioxide by a membrane separation with a separation membrane system using an inorganic separation membrane from a mixed gas containing methane and carbon dioxide, and then by an acid gas removal process using an absorbent, by specifying the suitable range of the carbon dioxide mole fraction at the outlet on the carbon dioxide non-permeation side XCO2 in the membrane separation, which corresponds to an ideal separation factor of the inorganic separation membrane, the proper distribution conditions become feasible. As a result, a method for separating carbon dioxide in which the decrease of the production amount by methane permeation in the membrane separation and the energy loss accompanying the decrease are suppressed, and further the energy consumption in an acid gas removal process using an absorbent, which is a post-process, can be suppressed, is provided.
    Type: Grant
    Filed: April 30, 2018
    Date of Patent: October 20, 2020
    Assignee: MITSUBISHI CHEMICAL CORPORATION
    Inventors: Kenichi Kawazuishi, Masayuki Iwamura
  • Patent number: 10392329
    Abstract: A method and a device for condensing a water-soluble organic matter, which can collect a highly concentrated water-soluble organic matter, save energy, and reduce cost of the device by reducing a membrane area. According to the present invention, the permeability ratio of a vapor-permeation separation membrane disposed at least immediately before a final outlet on a non-permeation side in the separation membrane device is lower than those of the other vapor-permeation separation membranes while a hybrid process combining distillation by the distillation column with membrane separation by the separation membrane devices including a plurality of vapor-permeation separation membranes is used and energy saving performance is maintained. Therefore, a highly concentrated and condensed component of a water-soluble organic matter is obtained.
    Type: Grant
    Filed: April 30, 2014
    Date of Patent: August 27, 2019
    Assignees: WASEDA UNIVERSITY, MITSUBISHI CHEMICAL CORPORATION, HITACHI ZOSEN CORPORATION, CHIYODA CORPORATION
    Inventors: Masahiko Matsukata, Kenichi Kawazuishi, Kenichi Mimura
  • Publication number: 20180272275
    Abstract: According to the present invention, in separating carbon dioxide by a membrane separation with a separation membrane system using an inorganic separation membrane from a mixed gas containing methane and carbon dioxide, and then by an acid gas removal process using an absorbent, by specifying the suitable range of the carbon dioxide mole fraction at the outlet on the carbon dioxide non-permeation side XCO2 in the membrane separation, which corresponds to an ideal separation factor of the inorganic separation membrane, the proper distribution conditions become feasible. As a result, a method for separating carbon dioxide in which the decrease of the production amount by methane permeation in the membrane separation and the energy loss accompanying the decrease are suppressed, and further the energy consumption in an acid gas removal process using an absorbent, which is a post-process, can be suppressed, is provided.
    Type: Application
    Filed: April 30, 2018
    Publication date: September 27, 2018
    Inventors: Kenichi KAWAZUISHI, Masayuki IWAMURA
  • Publication number: 20180243684
    Abstract: The present invention is a method for separating carbon dioxide in which the membrane separation is performed such that a carbon dioxide partial pressure difference ?P at the final outlet on the carbon dioxide non-permeation side is ? or more of the carbon dioxide partial pressure on the carbon dioxide non-permeation side (PX·XCO2), in a separation membrane system provided with an inorganic separation membrane that is permeated by carbon dioxide preferentially from a mixed gas containing methane and the carbon dioxide, therefore, the driving force that is a partial pressure difference of carbon dioxide between on the carbon dioxide non-permeation side and on the carbon dioxide permeation side is maintained, and further the membrane area of the inorganic separation membrane to be used can be suppressed smaller, the carbon dioxide can be efficiently separated, and the cost is low.
    Type: Application
    Filed: April 30, 2018
    Publication date: August 30, 2018
    Inventors: Kenichi KAWAZUISHI, Masayuki IWAMURA
  • Patent number: 9920256
    Abstract: There is provided a hydrocarbon distillation separation apparatus for fractionally distilling hydrocarbon compounds discharged from a Fisher-Tropsch synthesis reactor synthesizing hydrocarbon compounds, comprising a heavy hydrocarbon fractionator configured to fractionally distil liquid heavy components of the hydrocarbon compounds discharged from the reactor into a first middle distillate and a wax fraction, a light hydrocarbon fractionator configured to fractionally distil gaseous light components of the hydrocarbon compounds discharged from the reactor into a second middle distillate and a light gas fraction, a light hydrocarbon separator configured to separate hydrocarbon compounds equivalent to naphtha from the light gas fraction; and a mixing section configured to mix the first and second middle distillates, and the hydrocarbon compounds equivalent to naphtha separated from the light gas fraction by the light hydrocarbon separator.
    Type: Grant
    Filed: February 6, 2015
    Date of Patent: March 20, 2018
    Assignees: JAPAN OIL, GAS AND METALS NATIONAL CORPORATION, INPEX CORPORATION, JX NIPPON OIL & ENERGY CORPORATION, JAPAN PETROLEUM EXPLORATION CO., LTD., COSMO OIL CO., LTD., NIPPON STEEL ENGINEERING CO., LTD.
    Inventors: Yuichi Tanaka, Yasumasa Morita, Kenichi Kawazuishi
  • Patent number: 9884998
    Abstract: A synthesis gas production apparatus (reformer) to be used for a synthesis gas production step in a GTL (gas-to-liquid) process is prevented from being contaminated by metal components. A method of suppressing metal contamination of a synthesis gas production apparatus operating for a GTL process that includes a synthesis gas production step of producing synthesis gas by causing natural gas and gas containing steam and/or carbon dioxide to react with each other for reforming in a synthesis gas production apparatus in which, at the time of separating and collecting a carbon dioxide contained in the synthesis gas produced in the synthesis gas production step and recycling the separated and collected carbon dioxide as source gas for the reforming reaction in the synthesis gas production step, a nickel concentration in the recycled carbon dioxide is not higher than 0.05 ppmv.
    Type: Grant
    Filed: June 1, 2016
    Date of Patent: February 6, 2018
    Assignees: JAPAN OIL, GAS AND METALS NATIONAL CORPORATION, INPEX CORPORATION, JX NIPPON OIL & ENERGY CORPORATION, JAPAN PETROLEUM EXPLORATION CO., LTD., COSMO OIL CO., LTD., NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD., CHIYODA CORPORATION
    Inventors: Shuhei Wakamatsu, Fuyuki Yagi, Tomoyuki Mikuriya, Kenichi Kawazuishi
  • Patent number: 9725656
    Abstract: A synthesis gas production apparatus (reformer) to be used for a synthesis gas production step in a GTL (gas-to-liquid) process is prevented from being contaminated by metal components. A method of suppressing metal contamination of a synthesis gas production apparatus operating for a GTL process that includes a synthesis gas production step of producing synthesis gas by causing natural gas and gas containing steam and/or carbon dioxide to react with each other for reforming in a synthesis gas production apparatus in which, at the time of separating and collecting a carbon dioxide contained in the synthesis gas produced in the synthesis gas production step and recycling the separated and collected carbon dioxide as source gas for the reforming reaction in the synthesis gas production step, a nickel concentration in the recycled carbon dioxide is not higher than 0.05 ppmv.
    Type: Grant
    Filed: March 22, 2012
    Date of Patent: August 8, 2017
    Assignees: JAPAN OIL, GAS AND METALS NATIONAL CORPORATION, INPEX CORPORATION, JX NIPPON OIL & ENERGY CORPORATION, JAPAN PETROLEUM EXPLORATION CO., LTD., COSMO OIL CO., LTD., NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD., CHIYODA CORPORATION
    Inventors: Shuhei Wakamatsu, Fuyuki Yagi, Tomoyuki Mikuriya, Kenichi Kawazuishi
  • Publication number: 20160272895
    Abstract: A synthesis gas production apparatus (reformer) to be used for a synthesis gas production step in a GTL (gas-to-liquid) process is prevented from being contaminated by metal components. A method of suppressing metal contamination of a synthesis gas production apparatus operating for a GTL process that includes a synthesis gas production step of producing synthesis gas by causing natural gas and gas containing steam and/or carbon dioxide to react with each other for reforming in a synthesis gas production apparatus in which, at the time of separating and collecting a carbon dioxide contained in the synthesis gas produced in the synthesis gas production step and recycling the separated and collected carbon dioxide as source gas for the reforming reaction in the synthesis gas production step, a nickel concentration in the recycled carbon dioxide is not higher than 0.05 ppmv.
    Type: Application
    Filed: June 1, 2016
    Publication date: September 22, 2016
    Applicants: JAPAN OIL, GAS AND METALS NATIONAL CORPORATION, INPEX CORPORATION, JX NIPPON OIL & ENERGY CORPORATION, JAPAN PETROLEUM EXPLORATION CO., LTD., COSMO OIL CO., LTD., NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD., CHIYODA CORPORATION
    Inventors: Shuhei Wakamatsu, Fuyuki Yagi, Tomoyuki Mikuriya, Kenichi Kawazuishi
  • Publication number: 20160107964
    Abstract: A method and a device for condensing a water-soluble organic matter, which can collect a highly concentrated water-soluble organic matter, save energy, and reduce cost of the device by reducing a membrane area. According to the present invention, the permeability ratio of a vapor-permeation separation membrane disposed at least immediately before a final outlet on a non-permeation side in the separation membrane device is lower than those of the other vapor-permeation separation membranes while a hybrid process combining distillation by the distillation column with membrane separation by the separation membrane devices including a plurality of vapor-permeation separation membranes is used and energy saving performance is maintained. Therefore, a highly concentrated and condensed component of a water-soluble organic matter is obtained.
    Type: Application
    Filed: April 30, 2014
    Publication date: April 21, 2016
    Applicant: WASEDA UNIVERSITY
    Inventors: Masahiko MATSUKATA, Kenichi KAWAZUISHI, Kenichi MIMURA
  • Publication number: 20150191658
    Abstract: There is provided a method for upgrading hydrocarbon compounds, in which hydrocarbon compounds synthesized in a Fisher-Tropsch synthesis reaction are fractionally distillated, and the fractionally distillated hydrocarbon compounds are hydrotreated to produce liquid fuel products. The method includes fractionally distilling heavy hydrocarbon compounds synthesized in the Fisher-Tropsch synthesis reaction as a liquid into a first middle distillate and a wax fraction, and fractionally distilling light hydrocarbon compounds synthesized in the Fisher-Tropsch synthesis reaction as a gas into a second middle distillate and a light gas fraction.
    Type: Application
    Filed: February 6, 2015
    Publication date: July 9, 2015
    Inventors: Yuichi Tanaka, Yasumasa Morita, Kenichi Kawazuishi
  • Patent number: 9056772
    Abstract: It is avoided that the sulfur compounds originating from the castable is mixed into produced synthesis gas, the mixed sulfur compounds are separated and collected with carbon dioxide, the collected carbon dioxide is recycled as raw material gas and then the sulfur compounds is directly supplied to the reformer to consequently degrade the reforming catalyst in the reformer by sulfur poisoning. The carbon dioxide separated and collected in the carbon dioxide removal step is introduced into the desulfurization apparatus of the desulfurization step or the sulfur compounds adsorption apparatus before being recycled to the reformer to remove the sulfur compounds.
    Type: Grant
    Filed: February 21, 2011
    Date of Patent: June 16, 2015
    Assignees: JAPAN OIL GAS AND METALS NATIONAL CORPORATION, INPEX CORPORATION, JX NIPPON OIL & ENERGY CORPORATION, JAPAN PETROLEUM EXPLORATION CO., LTD., COSMO OIL CO., LTD., NIPPON STEEL ENGINEERING CO., LTD., CHIYODA CORPORATION
    Inventors: Shinya Hodoshima, Fuyuki Yagi, Shuhei Wakamatsu, Kenichi Kawazuishi
  • Patent number: 8974660
    Abstract: There is provided a method for upgrading hydrocarbon compounds, in which hydrocarbon compounds synthesized in a Fisher-Tropsch synthesis reaction are fractionally distillated, and the fractionally distillated hydrocarbon compounds are hydrotreated to produce liquid fuel products. The method includes fractionally distilling heavy hydrocarbon compounds synthesized in the Fisher-Tropsch synthesis reaction as a liquid into a first middle distillate and a wax fraction, and fractionally distilling light hydrocarbon compounds synthesized in the Fisher-Tropsch synthesis reaction as a gas into a second middle distillate and a light gas fraction.
    Type: Grant
    Filed: February 26, 2010
    Date of Patent: March 10, 2015
    Assignees: Japan Oil, Gas and Metals National Corporation, Inpex Corporation, JX Nippon Oil & Energy Corporation, Japan Petroleum Exploration Co., Ltd., Cosmo Oil Co., Ltd., Nippon Steel Engineering Co., Ltd.
    Inventors: Yuichi Tanaka, Yasumasa Morita, Kenichi Kawazuishi
  • Patent number: 8832967
    Abstract: A situation where sulfur compounds originating from a castable are mixed into synthesis gas produced by way of a reforming reaction and the mixed sulfur compounds are separated and collected with carbon dioxide and further fed into a reformer to thereby degrade the reforming catalyst of the reformer by sulfur poisoning is avoided. Purge gas that is steam or steam-containing gas is made to flow into the piping to be used for a synthesis gas production apparatus and dried out to remove the sulfur compounds contained in the castable prior to the start-up of operation of the synthesis gas production apparatus, in order to prevent the sulfur compounds from being released by hot synthesis gas.
    Type: Grant
    Filed: February 21, 2011
    Date of Patent: September 16, 2014
    Assignees: Japan Oil, Gas and Metals National Corporation, Inpex Corporation, JX Nippon Oil & Energy Corporation, Japan Petroleum Exploration Co., Ltd., Cosmo Oil Co., Ltd., Nippon Steel Engineering Co., Ltd., Chiyoda Corporation
    Inventors: Shinya Hodoshima, Fuyuki Yagi, Shuhei Wakamatsu, Kenichi Kawazuishi
  • Publication number: 20140021094
    Abstract: Heavy hydrocarbons contained in FT off gas of a GTL process are removed by bringing the FT off gas into contact with absorption oil, by introducing the FT off gas into a distillation tower, by cooling the FT off gas or by driving the FT off gas into an adsorbent. A burner tip for heating a reformer tube, using FT off gas as fuel, is prevented from being plugged by the deposition of heavy hydrocarbons contained in the FT off gas.
    Type: Application
    Filed: March 31, 2011
    Publication date: January 23, 2014
    Applicants: JAPAN OIL, GAS AND METALS NATIONAL CORPORATION, INPEX CORPORATION, JX NIPPON OIL & ENERGY CORPORATION, CHIYODA CORPORATION, COSMO OIL CO., LTD., NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD., JAPAN PETROLEUM EXPLORATION CO., LTD.
    Inventors: Kenichi Kawazuishi, Fuyuki Yagi, Shuhei Wakamatsu, Tomoyuki Mikuriya
  • Publication number: 20140018450
    Abstract: A synthesis gas production apparatus (reformer) to be used for a synthesis gas production step in a GTL (gas-to-liquid) process is prevented from being contaminated by metal components. A method of suppressing metal contamination of a synthesis gas production apparatus operating for a GTL process that includes a synthesis gas production step of producing synthesis gas by causing natural gas and gas containing steam and/or carbon dioxide to react with each other for reforming in a synthesis gas production apparatus in which, at the time of separating and collecting a carbon dioxide contained in the synthesis gas produced in the synthesis gas production step and recycling the separated and collected carbon dioxide as source gas for the reforming reaction in the synthesis gas production step, a nickel concentration in the recycled carbon dioxide is not higher than 0.05 ppmv.
    Type: Application
    Filed: March 22, 2012
    Publication date: January 16, 2014
    Applicants: JAPAN OIL, GAS AND METALS NATIONAL CORPORATION, INPEX CORPORATION, JX NIPPON OIL & ENERGY CORPORATION, CHIYODA CORPORATION, COSMO OIL CO., LTD., NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD., JAPAN PETROLEUM EXPLORATION CO., LTD.
    Inventors: Shuhei Wakamatsu, Fuyuki Yagi, Tomoyuki Mikuriya, Kenichi Kawazuishi
  • Patent number: 8354456
    Abstract: In a so-called GTL process for producing liquid hydrocarbons containing fuel oil by producing synthesis gas from natural gas, subsequently producing Fischer-Tropsch oil from the obtained synthesis gas by way of Fischer-Tropsch synthesis and upgrading the produced Fischer-Tropsch oil, the synthesis gas produced from a synthesis gas production step is partly branched at a stage prior to getting to a Fischer-Tropsch oil production step and high-purity hydrogen is separated and produced from the synthesis gas entering the branch line. All the separated high-purity hydrogen is supplied to an upgrading reaction step and consumed as hydrogen for an upgrading reaction. Additionally, the synthesis gas entering the branch line is subjected to a water gas shift reaction to raise the hydrogen concentration before the step of separating and producing high-purity hydrogen and the residual gas left after the separation may be circulated to the synthesis gas production step as raw material for producing synthesis gas.
    Type: Grant
    Filed: March 25, 2009
    Date of Patent: January 15, 2013
    Assignees: Japan Oil, Gas and Metals National Corporation, Inpex Corporation, JX Nippon Oil & Energy Corporation, Japan Petroleum Exploration Co., Ltd., Cosmo Oil Co., Ltd., Nippon Steel Engineering Co., Ltd., Chiyoda Corporation
    Inventors: Fuyuki Yagi, Kenichi Kawazuishi
  • Patent number: 8338495
    Abstract: In a GTL process of producing various kinds of hydrocarbon oils from natural gas, provided is improved heat efficiency in the case of using a steam reforming process or a carbon dioxide reforming process in the reforming. The process includes producing a synthesis gas by converting the natural gas and at least one of steam and carbon dioxide into a synthesis gas through a tubular reformer filled with a reforming catalyst, producing Fischer-Tropsch oil by subjecting the produced synthesis gas to a Fischer-Tropsch reaction, and upgrading in which the Fischer-Tropsch oil is subjected to hydrotreatment and distillation to produce various kinds of hydrocarbon oils, in which excess heat generated in the synthesis gas production is recovered, and the recovered heat is used as heat for at least one of hydrotreatment and distillation in the upgrading.
    Type: Grant
    Filed: September 18, 2008
    Date of Patent: December 25, 2012
    Assignees: Japan Oil, Gas and Metals National Corporation, Inpex Corporation, Nippon Oil Corporation, Japan Petroleum Exploration Co., Ltd., Cosmo Oil Co., Ltd., Nippon Steel Engineering Co., Ltd., Chiyoda Corporation
    Inventors: Fuyuki Yagi, Kenichi Kawazuishi
  • Publication number: 20120317833
    Abstract: A situation where sulfur compounds originating from a castable are mixed into synthesis gas produced by way of a reforming reaction and the mixed sulfur compounds are separated and collected with carbon dioxide and further fed into a reformer to thereby degrade the reforming catalyst of the reformer by sulfur poisoning is avoided. Purge gas that is steam or steam-containing gas is made to flow into the piping to be used for a synthesis gas production apparatus and dried out to remove the sulfur compounds contained in the castable prior to the start-up of operation of the synthesis gas production apparatus, in order to prevent the sulfur compounds from being released by hot synthesis gas.
    Type: Application
    Filed: February 21, 2011
    Publication date: December 20, 2012
    Applicants: JAPAN OIL, GAS AND METALS NATIONAL CORPORATION, INPEX CORPORATON, JX NIPPON OIL & ENERGY CORPORATION, CHIYODA CORPORATION, COSMO OIL CO., LTD., NIPPON STEEL ENGINEERING CO., LTD., JAPAN PETROLEUM EXPLORATION CO., LTD.
    Inventors: Shinya Hodoshima, Fuyuki Yagi, Shuhei Wakamatsu, Kenichi Kawazuishi
  • Publication number: 20120316252
    Abstract: It is avoided that the sulfur compounds originating from the castable is mixed into produced synthesis gas, the mixed sulfur compounds are separated and collected with carbon dioxide, the collected carbon dioxide is recycled as raw material gas and then the sulfur compounds is directly supplied to the reformer to consequently degrade the reforming catalyst in the reformer by sulfur poisoning. The carbon dioxide separated and collected in the carbon dioxide removal step is introduced into the desulfurization apparatus of the desulfurization step or the sulfur compounds adsorption apparatus before being recycled to the reformer to remove the sulfur compounds.
    Type: Application
    Filed: February 21, 2011
    Publication date: December 13, 2012
    Applicants: JAPAN OIL, GAS AND METALS NATIONAL CORPORATION, INPEX CORPORATON, JX NIPPON OIL & ENERGY CORPORATION, CHIYODA CORPORATION, COSMO OIL CO., LTD., NIPPON STEEL ENGINEERING CO., LTD., JAPAN PETROLEUM EXPLORATION CO., LTD.
    Inventors: Shinya Hodoshima, Fuyuki Yagi, Shuhei Wakamatsu, Kenichi Kawazuishi
  • Patent number: 8303848
    Abstract: An operation method of a synthesis gas reformer of a GTL (gas to liquids) plant is provided with: setting an operation condition of the synthesis gas reformer; determining control target values of a flow rate of the light hydrocarbon gas, the steam, and the CO2, and an amount of heat needed for the synthesis gas reformer; controlling operation load of the synthesis gas reformer; setting a furnace efficiency of the synthesis gas reformer; calculating a combustion load of a burner of the synthesis gas reformer; calculating a lower heating value of the fuel gas based on a composition measurement of the fuel gas of the burner; determining a control target value of the pressure of the fuel gas; calculating a deviation between the control target value of the pressure of the fuel gas and a measured value of the pressure of the fuel gas; and controlling the temperature of the synthesis gas at the outlet of the synthesis gas reformer by adjusting a pressure control valve provided at an inlet of the burner to compensat
    Type: Grant
    Filed: March 30, 2009
    Date of Patent: November 6, 2012
    Assignees: Japan Oil, Gas and Metals National Corporation, Inpex Corporation, JX Nippon Oil & Energy Corporation, Japan Petroleum Exploration Co., Ltd., Cosmo Oil Co., Ltd., Nippon Steel Engineering Co., Ltd., Chiyoda Corporation
    Inventors: Yasumasa Morita, Kenichi Kawazuishi