Patents by Inventor Kenichi Utazaki

Kenichi Utazaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240026090
    Abstract: Polyamide fine particles include a polymer or a copolymer including a repeating structure unit represented by Formula (1) as a main component, wherein a ratio (r/ABET) of a porosity r occupying a particle surface and a BET specific surface area ABET that is a specific surface area of the particle surface measured by a BET method is 6.0 or more and 100.0 or less: wherein x is an integer of 2 or more and 3 or less.
    Type: Application
    Filed: November 24, 2021
    Publication date: January 25, 2024
    Inventors: Ken Komiya, Akiyoshi Tamai, Kenichi Utazaki
  • Patent number: 11155686
    Abstract: A fiber-reinforced polyamide resin base material comprises continuous reinforcing fibers, or comprises a reinforcing fiber base material in which discontinuous reinforcing fibers are dispersed, impregnated with a polyamide resin. In the polyamide resin, at least part of the polymer constituting the polyamide resin is an end-modified polyamide resin having, at an end group of the polymer, a structure constituted by a structural unit different from a repeating structural unit constituting the backbone of the polymer. A fiber-reinforced polyamide resin base material having an excellent impregnation property and thermal stability, less void, and excellent surface quality is provided.
    Type: Grant
    Filed: March 24, 2017
    Date of Patent: October 26, 2021
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Masayuki Koshi, Hiroyuki Ome, Ken Sudo, Kenichi Utazaki
  • Publication number: 20210292491
    Abstract: A fiber reinforced resin base material is formed by impregnating a continuous reinforcing fiber(s) or a reinforcing fiber material having a discontinuous fiber(s) dispersed therein with a resin composition which exhibits a single glass-transition temperature before and after being heated at 400° C. for one hour, wherein the resin composition is composed of (A) a thermoplastic resin having a glass-transition temperature of 100° C. or more and (B) a thermoplastic resin having a glass-transition temperature of less than 100° C. The fiber reinforced resin base material has excellent impregnation properties and thermal stability, having fewer voids, and having surface quality and high heat resistance.
    Type: Application
    Filed: July 1, 2019
    Publication date: September 23, 2021
    Inventors: Naoya Ouchiyama, Masayuki Koshi, Yoshihiro Naruse, Atsushi Masunaga, Kenichi Utazaki
  • Patent number: 10556989
    Abstract: Provided is an end modified polyamide resin containing 1 to 20% by mass of an end structure represented by the following general formula (I) and 0.1 to 5% by mass of an end structure represented by the following general formula (II): —X—(R1—O)m—R2??(I) wherein m represents 2 to 100; R1 represents a divalent hydrocarbon group having 2 to 10 carbon atoms, and R2 represents a monovalent hydrocarbon group having 1 to 30 carbon atoms; —X— represents —NH—, —N(CH3)— or —(C?O)—; and m R1s in the general formula (I) may be the same or different, and —Y—R3??(II) wherein R3 represents a monovalent hydrocarbon group having 1 to 30 carbon atoms; and —Y— in the general formula (II) represents —(C?O)— when X in the general formula (I) is —NH— or —N(CH3)—, Y in the general formula (II) represents —NH— or —N(CH3)— when X in the general formula (I) is —(C?O)—.
    Type: Grant
    Filed: December 21, 2016
    Date of Patent: February 11, 2020
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Ken Sudo, Takuro Okubo, Kenichi Utazaki
  • Publication number: 20190270849
    Abstract: A terminally modified polyamide resin has a terminal structure represented by general formula (I), wherein the terminal structure represented by general formula (I) is contained at a quantity of 1-10 mass % relative to 100 mass % of the terminally modified polyamide resin, the weight average molecular weight/content [mass %] ratio of the terminal structure represented by general formula (I) is 6,000-20,000, and the melt viscosity at a temperature corresponding to melting point+60° C. and at a shear rate of 9728 sec?1 is 0.1-8 Pa·s. General formula (I) is as follows: —X—(R1—O)m-R2 (I). In general formula (I), m denotes the range 2-100, R1 denotes a divalent hydrocarbon group having 2-10 carbon atoms, and R2 denotes H or a monovalent organic group, and —X— denotes —NH—, —N(CH3)—, —(C?O)— or —CH2—CH(OH)—CH2—O—. The number m of R1 groups contained in general formula (I) may be the same as, or different from, each other.
    Type: Application
    Filed: November 16, 2017
    Publication date: September 5, 2019
    Applicant: Toray Industries, Inc.
    Inventors: Ken Sudo, Kenichi Utazaki
  • Patent number: 10391676
    Abstract: A fiber-reinforced multilayered pellet includes a sheath layer and a core layer, the sheath layer being made of a resin composition containing a thermoplastic resin (a1) and a fibrous filler (b1), wherein the fibrous filler (b1) has a weight-average fiber length (Lw) of 0.1 mm to less than 0.5 mm and a weight-average fiber length/number-average fiber length ratio (Lw/Ln) of 1.0 to less than 1.8, the core layer being made of a resin composition containing a thermoplastic resin (a2) and a fibrous filler (b2), wherein the fibrous filler (b2) has a weight-average fiber length (Lw) of 0.5 mm to less than 15.0 mm and a weight-average fiber length/number-average fiber length ratio (Lw/Ln) of 1.8 to less than 5.0.
    Type: Grant
    Filed: January 27, 2015
    Date of Patent: August 27, 2019
    Assignee: Toray Industries, Inc.
    Inventors: Akiyoshi Tamai, Kimihiko Hattori, Kenichi Utazaki
  • Publication number: 20190071549
    Abstract: A fiber-reinforced polyamide resin base material comprises continuous reinforcing fibers, or comprises a reinforcing fiber base material in which discontinuous reinforcing fibers are dispersed, impregnated with a polyamide resin. In the polyamide resin, at least part of the polymer constituting the polyamide resin is an end-modified polyamide resin having, at an end group of the polymer, a structure constituted by a structural unit different from a repeating structural unit constituting the backbone of the polymer. A fiber-reinforced polyamide resin base material having an excellent impregnation property and thermal stability, less void, and excellent surface quality is provided.
    Type: Application
    Filed: March 24, 2017
    Publication date: March 7, 2019
    Applicant: Toray Industries, Inc.
    Inventors: Masayuki Koshi, Hiroyuki Ome, Ken Sudo, Kenichi Utazaki
  • Publication number: 20180371166
    Abstract: Provided is an end modified polyamide resin containing 1 to 20% by mass of an end structure represented by the following general formula (I) and 0.1 to 5% by mass of an end structure represented by the following general formula (II): —X—(R1—O)m—R2??(I) wherein m represents 2 to 100; R1 represents a divalent hydrocarbon group having 2 to 10 carbon atoms, and R2 represents a monovalent hydrocarbon group having 1 to 30 carbon atoms; —X— represents —NH—, —N(CH3)— or —(C?O)—; and m R1s in the general formula (I) may be the same or different, and —Y—R3??(II) wherein R3 represents a monovalent hydrocarbon group having 1 to 30 carbon atoms; and —Y— in the general formula (II) represents —(C?O)— when X in the general formula (I) is —NH— or —N(CH3)—, Y in the general formula (II) represents —NH— or —N(CH3)— when X in the general formula (I) is —(C?O)—.
    Type: Application
    Filed: December 21, 2016
    Publication date: December 27, 2018
    Applicant: Toray Industries, Inc.
    Inventors: Ken SUDO, Takuro OKUBO, Kenichi UTAZAKI
  • Publication number: 20170321029
    Abstract: A thermoplastic polyester resin composition includes 100 parts by weight of a thermoplastic polyester resin (A) having a melting point of 180 to 250° C. and 0.01 to 1 part by weight of a metal halide (B), wherein an area average particle size of the metal halide (B) in the thermoplastic polyester resin composition is 0.1 to 500 nm. The thermoplastic polyester resin composition has an excellent melt retention stability and is capable of producing a molded article excellent in mechanical properties and long-term resistance to oxidative degradation.
    Type: Application
    Filed: July 22, 2015
    Publication date: November 9, 2017
    Inventors: Ken Sudo, Yusuke Tojo, Kenichi Utazaki
  • Patent number: 9803061
    Abstract: A carbon fiber-reinforced thermoplastic resin composition includes a thermoplastic resin (A), a carbon fiber (B), and a titanium compound (C), an amount of the thermoplastic resin (A) being 10 to 65% by weight, an amount of the carbon fiber (B) being 35 to 90% by weight, based on 100% by weight of the total amount of the thermoplastic resin (A) and the carbon fiber (B), and an amount of the titanium compound (C) being 0.01 to 5 parts by weight, based on 100 parts by weight of the total amount of the thermoplastic resin (A) and the carbon fiber (B).
    Type: Grant
    Filed: November 19, 2012
    Date of Patent: October 31, 2017
    Assignee: Toray Industries, Inc.
    Inventors: Kimihiko Hattori, Akiyoshi Tamai, Kenichi Utazaki
  • Publication number: 20170001336
    Abstract: A fiber-reinforced multilayered pellet includes a sheath layer and a core layer, the sheath layer being made of a resin composition containing a thermoplastic resin (a1) and a fibrous filler (b1), wherein the fibrous filler (b1) has a weight-average fiber length (Lw) of 0.1 mm to less than 0.5 mm and a weight-average fiber length/number-average fiber length ratio (Lw/Ln) of 1.0 to less than 1.8, the core layer being made of a resin composition containing a thermoplastic resin (a2) and a fibrous filler (b2), wherein the fibrous filler (b2) has a weight-average fiber length (Lw) of 0.5 mm to less than 15.0 mm and a weight-average fiber length/number-average fiber length ratio (Lw/Ln) of 1.8 to less than 5.0.
    Type: Application
    Filed: January 27, 2015
    Publication date: January 5, 2017
    Inventors: Akiyoshi Tamai, Kimihiko Hattori, Kenichi Utazaki
  • Publication number: 20140296414
    Abstract: A carbon fiber-reinforced thermoplastic resin composition includes a thermoplastic resin (A), a carbon fiber (B), and a titanium compound (C), an amount of the thermoplastic resin (A) being 10 to 65% by weight, an amount of the carbon fiber (B) being 35 to 90% by weight, based on 100% by weight of the total amount of the thermoplastic resin (A) and the carbon fiber (B), and an amount of the titanium compound (C) being 0.01 to 5 parts by weight, based on 100 parts by weight of the total amount of the thermoplastic resin (A) and the carbon fiber (B).
    Type: Application
    Filed: November 19, 2012
    Publication date: October 2, 2014
    Inventors: Kimihiko Hattori, Akiyoshi Tamai, Kenichi Utazaki
  • Patent number: 7888456
    Abstract: A process for continuously producing a thermoplastic copolymer, in which a copolymer (A) containing unsaturated carboxylic acid alkyl ester units and unsaturated carboxylic acid units is produced and in succession heat-treated to perform intramolecular cyclization reaction by dehydration and/or dealcoholization reaction, for producing a thermoplastic copolymer (B) containing glutaric anhydride units and the unsaturated carboxylic acid alkyl ester units. The obtained copolymer is excellent in heat resistance and colorless transparency and very small in foreign matter content.
    Type: Grant
    Filed: September 13, 2007
    Date of Patent: February 15, 2011
    Assignee: Toray Industries, Inc.
    Inventors: Daisuke Yamamoto, Ken Sudo, Hajime Takamura, Taro Yamashita, Koji Yamauchi, Hideki Matsumoto, Kenichi Utazaki
  • Publication number: 20100087605
    Abstract: A process for continuously producing a thermoplastic copolymer, in which a copolymer (A) containing unsaturated carboxylic acid alkyl ester units and unsaturated carboxylic acid units is produced and in succession heat-treated to perform intramolecular cyclization reaction by dehydration and/or dealcoholization reaction, for producing a thermoplastic copolymer (B) containing glutaric anhydride units and the unsaturated carboxylic acid alkyl ester units. The obtained copolymer is excellent in heat resistance and colorless transparency and very small in foreign matter content.
    Type: Application
    Filed: September 13, 2007
    Publication date: April 8, 2010
    Applicant: TORAY INDUSTRIES, INC
    Inventors: Daisuke Yamamoto, Ken Sudo, Hajime Takamura, Taro Yamashita, Koji Yamauchi, Hideki Matsumoto, Kenichi Utazaki
  • Publication number: 20050080200
    Abstract: A polyester composition prepared by melting and blending a polyester with a glycidyl ester compound, a glycidyl ether compound and a catalyst has good hydrolysis resistance and, when melted, gives little gas generation and undergoes little viscosity change. It is most favorable for parts of automobile, electric and electronic appliances such as connectors.
    Type: Application
    Filed: October 5, 2004
    Publication date: April 14, 2005
    Inventors: Sadanori Kumazawa, Hiroyuki Ohme, Kenichi Utazaki, Jiro Kumaki
  • Patent number: 6838529
    Abstract: A polyester composition prepared by melting and blending a polyester with a glycidyl ester compound, a glycidyl ether compound and a catalyst has good hydrolysis resistance and, when melted, gives little gas generation and undergoes little viscosity change. It is most favorable for parts of automobile, electric and electronic appliances such as connectors.
    Type: Grant
    Filed: November 20, 2001
    Date of Patent: January 4, 2005
    Assignee: Toray Industries, Inc.
    Inventors: Sadanori Kumazawa, Hiroyuki Ohme, Kenichi Utazaki, Jiro Kumaki
  • Publication number: 20020099150
    Abstract: A polyester composition prepared by melting and blending a polyester with a glycidyl ester compound, a glycidyl ether compound and a catalyst has good hydrolysis resistance and, when melted, gives little gas generation and undergoes little viscosity change. It is most favorable for parts of automobile, electric and electronic appliances such as connectors.
    Type: Application
    Filed: November 20, 2001
    Publication date: July 25, 2002
    Inventors: Sadanori Kumazawa, Hiroyuki Ohme, Kenichi Utazaki, Jiro Kumaki