Patents by Inventor Kenji Shimokawa

Kenji Shimokawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20080032495
    Abstract: Balls are sucked onto a carrier board so as to be temporarily arranged in a ball arrangement region of the board, and then the balls are transferred and bonded onto an objective substance with their positions being adjusted. Gas blow is applied to the temporarily arranged balls or alternatively the temporarily arranged balls are sucked, so as to remove excess balls other than balls that have been exactly sucked onto the ball arrangement region. Cooperation with application of fine vibration to the carrier board makes the removal of the excess balls more efficient.
    Type: Application
    Filed: October 1, 2007
    Publication date: February 7, 2008
    Applicant: Nippon Steel Materials Co., Ltd.
    Inventors: Kenji Shimokawa, Eiji Hashino, Kohei Tatsumi
  • Patent number: 7285486
    Abstract: Balls are sucked onto a carrier board so as to be temporarily arranged in a ball arrangement region of the board, and then the balls are transferred and bonded onto an objective substance with their positions being adjusted. Gas blow is applied to the temporarily arranged balls or alternatively the temporarily arranged balls are sucked, so as to remove excess balls other than balls that have been exactly sucked onto the ball arrangement region. Cooperation with application of fine vibration to the carrier board makes the removal of the excess balls more efficient.
    Type: Grant
    Filed: March 30, 2005
    Date of Patent: October 23, 2007
    Assignee: Nippon Steel Materials Co., Ltd.
    Inventors: Kenji Shimokawa, Eiji Hashino, Kohei Tatsumi
  • Patent number: 7045388
    Abstract: A semiconductor device (1) comprising electrodes formed on a semiconductor chip (2) and bumps (3) which consist of a low melting point metal ball spherically formed and having a given size and which are adhesive bonded to the electrodes (5). The electrodes (5) are formed from an electrode material of Cu or a Cu alloy, Al or an Al alloy, or Au or a Au alloy. When the electrode material is composed of Al or an Al alloy, the electrodes contain, on the electrode material layer of Al or an Al alloy, at least one layer (6) composed of a metal or metal alloy (preferably a metal selected form Ti, W, Ni, Cr, Au, Pd, Cu, Pt, Ag, Sn or Pb, or an alloy of these metals) having a melting point higher than the electrode material. The low melting point metal balls (3) are adhesive bonded to the electrodes (5) preferably with a flux. The low melting point metal balls (3) adhesive bonded to the respective electrodes (3) may also be reflowed to form semispherical bumps (10) before use.
    Type: Grant
    Filed: August 27, 1997
    Date of Patent: May 16, 2006
    Assignee: Nippon Steel Corporation
    Inventors: Kohei Tatsumi, Kenji Shimokawa, Eiji Hashino
  • Patent number: 7045389
    Abstract: A semiconductor device (1) comprising electrodes formed on a semiconductor chip (2) and bumps (3) which consist of a low melting point metal ball spherically formed and having a given size and which are adhesive bonded to the electrodes (5). The electrodes (5) are formed from an electrode material of Cu or a Cu alloy, Al or an Al alloy, or Au or a Au alloy. When the electrode material is composed of Al or an Al alloy, the electrodes contain, on the electrode material layer of Al or an Al alloy, at least one layer (6) composed of a metal or metal alloy (preferably a metal selected form Ti, W, Ni, Cr, Au, Pd, Cu, Pt, Ag, Sn or Pb, or an alloy of these metals) having a melting point higher than the electrode material. The low melting point metal balls (3) are adhesive bonded to the electrodes (5) preferably with a flux. The low melting point metal balls (3) adhesive bonded to the respective electrodes (3) may also be reflowed to form semispherical bumps (10) before use.
    Type: Grant
    Filed: August 4, 2000
    Date of Patent: May 16, 2006
    Assignee: Nippon Steel Corporation
    Inventors: Kohei Tatsumi, Kenji Shimokawa, Eiji Hashino
  • Publication number: 20050176176
    Abstract: Balls are sucked onto a carrier board so as to be temporarily arranged in a ball arrangement region of the board, and then the balls are transferred and bonded onto an objective substance with their positions being adjusted. Gas blow is applied to the temporarily arranged balls or alternatively the temporarily arranged balls are sucked, so as to remove excess balls other than balls that have been exactly sucked onto the ball arrangement region. Cooperation with application of fine vibration to the carrier board makes the removal of the excess balls more efficient.
    Type: Application
    Filed: March 30, 2005
    Publication date: August 11, 2005
    Applicant: Nippon Steel Corporation
    Inventors: Kenji Shimokawa, Eiji Hashino, Kohei Tatsumi
  • Patent number: 6916731
    Abstract: Balls are sucked onto a carrier board so as to be temporarily arranged in a ball arrangement region of the board, and then the balls are transferred and bonded onto an objective substance with their positions being adjusted. Gas blow is applied to the temporarily arranged balls or alternatively the temporarily arranged balls are sucked, so as to remove excess balls other than balls that have been exactly sucked onto the ball arrangement region. Cooperation with application of fine vibration to the carrier board makes the removal of the excess balls more efficient.
    Type: Grant
    Filed: January 12, 2001
    Date of Patent: July 12, 2005
    Assignee: Nippon Steel Corporation
    Inventors: Kenji Shimokawa, Eiji Hashino, Kohei Tatsumi
  • Patent number: 6909182
    Abstract: A spherical semiconductor device includes a spherical semiconductor element having one or more electrodes on its surface. Spherical conductive bumps are formed at the positions of the electrodes. The electrodes are so arranged as to contact a common plane. Spherical bumps constituting a group to be connected to the outside protrude above the spherical semiconductor element such that a predetermined gap is formed between a plane or a spherical surface capable of contacting the spherical bumps and the surface of the spherical semiconductor element. The spherical semiconductor device is connected to various circuit boards or another semiconductor device through the spherical bumps. This affords easy and accurate electrical connections to the outside.
    Type: Grant
    Filed: September 27, 2002
    Date of Patent: June 21, 2005
    Assignees: Nippon Steel Corporation, Ball Semiconductor Corporation
    Inventors: Kohei Tatsumi, Kenji Shimokawa, Eiji Hashino, Nobuo Takeda, Atsuyuki Fukano
  • Patent number: 6884708
    Abstract: The object of the present invention is to provide a free and precise control of the plating amount while easily determining a selected portion to be plated. Small balls 24 are arranged at, and adhered or bonded to, via holes 22 of a TAB tape 21 and the small balls 24 are then melted so that a copper wiring 23 exposed at the via holes 22 of the TAB tape 21 can be selectively plated with a different metal to enable selected portions of a substrate for electronic devices to be partially plated easily and precisely.
    Type: Grant
    Filed: August 27, 1997
    Date of Patent: April 26, 2005
    Assignee: Nippon Steel Corporation
    Inventors: Kohei Tatsumi, Kenji Shimokawa, Eiji Hashino
  • Publication number: 20040061224
    Abstract: A spherical semiconductor device includes a spherical semiconductor element having one or more electrodes on its surface. Spherical conductive bumps are formed at the positions of the electrodes. The electrodes are so arranged as to contact a common plane. Spherical bumps constituting a group to be connected to the outside protrude above the spherical semiconductor element such that a predetermined gap is formed between a plane or a spherical surface capable of contacting the spherical bumps and the surface of the spherical semiconductor element. The spherical semiconductor device is connected to various circuit boards or another semiconductor device through the spherical bumps. This affords easy and accurate electrical connections to the outside.
    Type: Application
    Filed: September 27, 2002
    Publication date: April 1, 2004
    Applicants: Nippon Steel Corporation, Ball Semiconductor Corporation
    Inventors: Kohei Tatsumi, Kenji Shimokawa, Eiji Hashino, Nobuo Takeda, Atsuyuki Fukano
  • Patent number: 6571007
    Abstract: A ball-arranging substrate comprising a substrate with a main surface, a plurality of ball-arranging holes formed on the main surface for sucking and holding minute electroconductive balls at the locations corresponding to those of electrodes formed on a semiconductor device or a printed circuit board, wherein when light illuminates the ball-arranging surface to allow optical recognition of the arrangement of the minute electroconductive balls by means of the light reflected by the minute electroconductive balls and by the main surface, the wave length of the light of the light source is set in the range of 300 to 900 nm, and the reflectivity is made not more than 50% based on the light source. A reflective mirror should be provided on the rear surface of the substrate opposite to the light source, in the case when the substrate is transparent to the irradiated light.
    Type: Grant
    Filed: July 30, 1999
    Date of Patent: May 27, 2003
    Assignee: Nippon Steel Corporation
    Inventors: Kenji Shimokawa, Eiji Hashino, Kohei Tatsumi
  • Publication number: 20030020164
    Abstract: An optical imaging system with a flexible cable having a first end and a second end. The cable has a central core element including a flexible optical conduit, with a number of wires surrounding the core element to form a tube concentric with an axis defined by the center of the core. The cable has a conductive shield layer surrounding the wires and uniformly spaced apart from the wires An electronic instrument is connected to the first end of the cable and has an illuminator coupled with the optical conduit and a display device connected to the wires. An image transducer is connected to the second end of the cable and is connected to the wires. The wires may be twisted pairs evenly spaced apart from each other, and evenly spaced apart from an axis defined by the core.
    Type: Application
    Filed: September 27, 2002
    Publication date: January 30, 2003
    Applicant: Nippon Steel Corporation
    Inventors: Kohei Tatsumi, Kenji Shimokawa, Eiji Hashino, Nobuo Takeda, Atsuyuki Fukano
  • Patent number: 6509645
    Abstract: A spherical semiconductor device includes a spherical semiconductor element having one or more electrodes on its surface. Spherical conductive bumps are formed at the positions of the electrodes. The electrodes are so arranged as to contact a common plane. Spherical bumps constituting a group to be connected to the outside protrude above the spherical semiconductor element such that a predetermined gap is formed between a plane or a spherical surface capable of contacting the spherical bumps and the surface of the spherical semiconductor element. The spherical semiconductor device is connected to various circuit boards or another semiconductor device through the spherical bumps. This affords easy and accurate electrical connections to the outside.
    Type: Grant
    Filed: July 9, 1999
    Date of Patent: January 21, 2003
    Assignees: Nippon Steel Corporation, Ball Semiconductor Corporation
    Inventors: Kohei Tatsumi, Kenji Shimokawa, Eiji Hashino, Nobuo Takeda, Atsuyuki Fukano
  • Publication number: 20020137324
    Abstract: Balls are sucked onto a carrier board so as to be temporarily arranged in a ball arrangement region of the board, and then the balls are transferred and bonded onto an objective substance with their positions being adjusted. Gas blow is applied to the temporarily arranged balls or alternatively the temporarily arranged balls are sucked, so as to remove excess balls other than balls that have been exactly sucked onto the ball arrangement region. Cooperation with application of fine vibration to the carrier board makes the removal of the excess balls more efficient.
    Type: Application
    Filed: January 12, 2001
    Publication date: September 26, 2002
    Inventors: Kenji Shimokawa, Eiji Hashino, Kohei Tatsumi
  • Publication number: 20020132462
    Abstract: A spherical semiconductor device includes a spherical semiconductor element having one or more electrodes on its surface. Spherical conductive bumps are formed at the positions of the electrodes. The electrodes are so arranged as to contact a common plane. Spherical bumps constituting a group to be connected to the outside protrude above the spherical semiconductor element such that a predetermined gap is formed between a plane or a spherical surface capable of contacting the spherical bumps and the surface of the spherical semiconductor element. The spherical semiconductor device is connected to various circuit boards or another semiconductor device through the spherical bumps. This affords easy and accurate electrical connections to the outside.
    Type: Application
    Filed: May 9, 2001
    Publication date: September 19, 2002
    Applicant: Nippon Steel Corporation
    Inventors: Kohei Tatsumi, Kenji Shimokawa, Eiji Hashino, Nobuo Takeda, Atsuyuki Fukano
  • Publication number: 20020036344
    Abstract: A semiconductor device (1) comprising electrodes formed on a semiconductor chip (2) and bumps (3) which consist of a low melting point metal ball spherically formed and having a given size and which are adhesive bonded to the electrodes (5). The electrodes (5) are formed from an electrode material of Cu or a Cu alloy, Al or an Al alloy, or Au or a Au alloy. When the electrode material is composed of Al or an Al alloy, the electrodes contain, on the electrode material layer of Al or an Al alloy, at least one layer (6) composed of a metal or metal alloy (preferably a metal selected form Ti, W, Ni, Cr, Au, Pd, Cu, Pt, Ag, Sn or Pb, or an alloy of these metals) having a melting point higher than the electrode material. The low melting point metal balls (3) are adhesive bonded to the electrodes (5) preferably with a flux. The low melting point metal balls (3) adhesive bonded to the respective electrodes (3) may also be reflowed to form semispherical bumps (10) before use.
    Type: Application
    Filed: April 16, 1999
    Publication date: March 28, 2002
    Inventors: KOHEI TATSUMI, KENJI SHIMOKAWA, EIJI HASHINO
  • Publication number: 20020011665
    Abstract: A spherical semiconductor device includes a spherical semiconductor element having one or more electrodes on its surface. Spherical conductive bumps are formed at the positions of the electrodes. The electrodes are so arranged as to contact a common plane. Spherical bumps constituting a group to be connected to the outside protrude above the spherical semiconductor element such that a predetermined gap is formed between a plane or a spherical surface capable of contacting the spherical bumps and the surface of the spherical semiconductor element. The spherical semiconductor device is connected to various circuit boards or another semiconductor device through the spherical bumps. This affords easy and accurate electrical connections to the outside.
    Type: Application
    Filed: July 9, 1999
    Publication date: January 31, 2002
    Inventors: KOHEI TATSUMI, KENJI SHIMOKAWA, EIJI HASHINO, NOBUO TAKEDA, ATSUYUKI FUKANO
  • Publication number: 20010012683
    Abstract: The object of the present invention is to provide a free and precise control of the plating amount while easily determining a selected portion to be plated.
    Type: Application
    Filed: May 19, 1999
    Publication date: August 9, 2001
    Inventors: KOHEI TATSUMI, KENJI SHIMOKAWA, EIJI HASHINO
  • Patent number: 5899376
    Abstract: A process of transferring a flux on electrodes of a semiconductor chip, a film carrier, or a substrate, the process comprising: using a transfer apparatus including a transfer baseplate having protrusions corresponding to said electrodes; dipping the tips of the protrusions of the transfer baseplate in a flux bath to cause the flux to stick to the tips; then aligning the protrusions of the transfer baseplate with the electrodes; and transferring the stuck flux onto the electrodes from the tips.
    Type: Grant
    Filed: July 9, 1996
    Date of Patent: May 4, 1999
    Assignee: Nippon Steel Corporation
    Inventors: Kouhei Tatumi, Kenji Shimokawa, Eiji Hashino
  • Patent number: 5765744
    Abstract: A process of producing small metal bumps includes the steps of simultaneously holding small metal balls on an arrangement baseplate in the positions corresponding to those of electrodes of a semiconductor chip, a film carrier, or a substrate; aligning the small metal balls held on the arrangement baseplate with the electrodes; lightly pressing the small metal balls against the electrodes; to provisionally fix the balls to the electrodes; and pressing the provisionally fixed small metal balls to flatten the pressed surfaces of the small metal balls, and at the same time, to bond the small metal balls to the electrodes.
    Type: Grant
    Filed: July 9, 1996
    Date of Patent: June 16, 1998
    Assignee: Nippon Steel Corporation
    Inventors: Kouhei Tatumi, Kenji Shimokawa, Eiji Hashino
  • Patent number: 5702793
    Abstract: A high density magneto-optical recording medium utilizing a polycrystalline garnet two-layer film. The film thickness of an under layer of the garnet polycrystal on a glass substrate is made 100 nm or less, and a crystal grain diameter of a recording layer formed thereon is made 0.1 .mu.m or less. Furthermore, the under layer is demagnetized at room temperature. With this, a bit having a regular shape can be written, thus reducing medium noise by a large margin.
    Type: Grant
    Filed: February 24, 1994
    Date of Patent: December 30, 1997
    Assignee: Nippon Steel Corporation
    Inventors: Kenji Shimokawa, Hitoshi Dohnomae, Toshio Mukai, Kengo Shimanoe