Patents by Inventor Kenji Umetsu

Kenji Umetsu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10880958
    Abstract: A first coil 110 and a second coil 120 are faced each other across a conductor plate S so that the first coil (110) and the second coil (120) become substantially the same in position in a Y-axis direction. The conductor plate S is inductively heated by applying alternating currents at a frequency at which a depth of penetration of the current becomes equal to or less than half a plate thickness of the conductor plate S to the first coil (110) and the second coil (120) in opposite directions.
    Type: Grant
    Filed: March 30, 2016
    Date of Patent: December 29, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kenji Umetsu, Tsutomu Ueki
  • Patent number: 10327287
    Abstract: The transverse flux induction heating device is allows an alternating magnetic field to intersect the sheet face of a conductive sheet which is conveyed in one direction, thereby inductively heating the conductive sheet. The transverse flux induction heating device includes a heating coil disposed such that a coil face faces the sheet face of the conductive sheet; a core around which the heating coil is coiled; a shielding plate formed of a conductor and disposed between the core and a side end portion in the direction perpendicular to a conveyance direction of the conductive sheet; and a non-conductive 10 soft magnetic material which is attached to the shielding plate, wherein the shielding plate is interposed between the core and the non-conductive soft magnetic material.
    Type: Grant
    Filed: August 22, 2018
    Date of Patent: June 18, 2019
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kenji Umetsu, Tsutomu Ueki, Yasuhiro Mayumi, Toshiya Takechi
  • Patent number: 10292210
    Abstract: The transverse flux induction heating device is allows an alternating magnetic field to intersect the sheet face of a conductive sheet which is conveyed in one direction, thereby inductively heating the conductive sheet. The transverse flux induction heating device includes a heating coil disposed such that a coil face faces the sheet face of the conductive sheet; a core around which the heating coil is coiled; a shielding plate formed of a conductor and disposed between the core and a side end portion in the direction perpendicular to a conveyance direction of the conductive sheet; and a non-conductive soft magnetic material which is attached to the shielding plate, wherein the shielding plate is interposed between the core and the non-conductive soft magnetic material.
    Type: Grant
    Filed: February 18, 2011
    Date of Patent: May 14, 2019
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kenji Umetsu, Tsutomu Ueki, Yasuhiro Mayumi, Toshiya Takechi
  • Publication number: 20190029080
    Abstract: A first coil 110 and a second coil 120 are faced each other across a conductor plate S so that the first coil (110) and the second coil (120) become substantially the same in position in a Y-axis direction. The conductor plate S is inductively heated by applying alternating currents at a frequency at which a depth of penetration of the current becomes equal to or less than half a plate thickness of the conductor plate S to the first coil (110) and the second coil (120) in opposite directions.
    Type: Application
    Filed: March 30, 2016
    Publication date: January 24, 2019
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kenji UMETSU, Tsutomu UEKI
  • Publication number: 20180359817
    Abstract: The transverse flux induction heating device is allows an alternating magnetic field to intersect the sheet face of a conductive sheet which is conveyed in one direction, thereby inductively heating the conductive sheet. The transverse flux induction heating device includes a heating coil disposed such that a coil face faces the sheet face of the conductive sheet; a core around which the heating coil is coiled; a shielding plate formed of a conductor and disposed between the core and a side end portion in the direction perpendicular to a conveyance direction of the conductive sheet; and a non-conductive 10 soft magnetic material which is attached to the shielding plate, wherein the shielding plate is interposed between the core and the non-conductive soft magnetic material.
    Type: Application
    Filed: August 22, 2018
    Publication date: December 13, 2018
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kenji UMETSU, Tsutomu UEKI, Yasuhiro MAYUMI, Toshiya TAKECHI
  • Patent number: 10085306
    Abstract: The transverse flux induction heating device allows an alternating magnetic field to intersect the sheet face of a conductive sheet which is conveyed in one direction, thereby inductively heating the conductive sheet. The transverse flux induction heating device includes a heating coil disposed such that a coil face faces the sheet face of the conductive sheet; a core around which the heating coil is coiled; and a shielding plate formed of a conductor and disposed between the core and a side end portion in a direction perpendicular to the conveyance direction of the conductive sheet, wherein the shielding plate has a protruded portion, and the side surface of the protruded portion represents a closed loop when viewed from a direction perpendicular to the coil face.
    Type: Grant
    Filed: January 11, 2017
    Date of Patent: September 25, 2018
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kenji Umetsu, Tsutomu Ueki, Yasuhiro Mayumi, Toshiya Takechi
  • Patent number: 9942949
    Abstract: A control unit of an induction heating unit controls AC power output to a heating coil of a transverse type induction heating unit that allows an alternating magnetic field to intersect a sheet surface of a conductive sheet that is being conveyed to inductively heat the conductive sheet. The control unit includes: a magnetic energy recovery switch that outputs AC power to the heating coil; a frequency setting unit that sets an output frequency in response to at least one of the relative permeability, resistivity, and sheet thickness of the conductive sheet; and a gate control unit that controls a switching operation of the magnetic energy recovery switch on the basis of the output frequency set by the frequency setting unit.
    Type: Grant
    Filed: December 14, 2015
    Date of Patent: April 10, 2018
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kazuhiko Fukutani, Yasuhiro Mayumi, Toshiya Takechi, Kenji Umetsu
  • Patent number: 9907120
    Abstract: A control unit of an induction heating unit controls AC power output to a heating coil of a transverse type induction heating unit that allows an alternating magnetic field to intersect a sheet surface of a conductive sheet that is being conveyed to inductively heat the conductive sheet. The control unit includes: a magnetic energy recovery switch that outputs AC power to the heating coil; a frequency setting unit that sets an output frequency in response to at least one of the relative permeability, resistivity, and sheet thickness of the conductive sheet; and a gate control unit that controls a switching operation of the magnetic energy recovery switch on the basis of the output frequency set by the frequency setting unit.
    Type: Grant
    Filed: December 14, 2015
    Date of Patent: February 27, 2018
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kazuhiko Fukutani, Yasuhiro Mayumi, Toshiya Takechi, Kenji Umetsu
  • Patent number: 9784899
    Abstract: The present invention is characterized in that a light emitting part of LED 1 has a planar and point-symmetrical shape, a light emission angle distribution is a Lambert distribution and a light emission face is a scattering face; a hemispheric mirror 3 forms a reflection face 3a on the interior face, and has an aperture 3b at the center, while the reflection face 3a is disposed so as to oppose to LED 1; a normal line of LED 1 and an optical axis of the hemispheric mirror 3 are coincident with each other; an interval between LED 1 and the hemispheric mirror 3 is equal to or smaller than a curvature radius of the hemispheric mirror 3; a dimension of the aperture 3b of the hemispheric mirror 3 is substantially equal to a radiation dimension; and sin (tan?1 d LED/2t)?NA object is established.
    Type: Grant
    Filed: May 5, 2016
    Date of Patent: October 10, 2017
    Assignee: U-technology Co., Ltd.
    Inventors: Shuji Shikano, Kenji Umetsu
  • Publication number: 20170127482
    Abstract: The transverse flux induction heating device allows an alternating magnetic field to intersect the sheet face of a conductive sheet which is conveyed in one direction, thereby inductively heating the conductive sheet. The transverse flux induction heating device includes a heating coil disposed such that a coil face faces the sheet face of the conductive sheet; a core around which the heating coil is coiled; and a shielding plate formed of a conductor and disposed between the core and a side end portion in a direction perpendicular to the conveyance direction of the conductive sheet, wherein the shielding plate has a protruded portion, and the side surface of the protruded portion represents a closed loop when viewed from a direction perpendicular to the coil face.
    Type: Application
    Filed: January 11, 2017
    Publication date: May 4, 2017
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kenji UMETSU, Tsutomu UEKI, Yasuhiro MAYUMI, Toshiya TAKECHI
  • Patent number: 9578693
    Abstract: The transverse flux induction heating device allows an alternating magnetic field to intersect the sheet face of a conductive sheet which is conveyed in one direction, thereby inductively heating the conductive sheet. The transverse flux induction heating device includes a heating coil disposed such that a coil face faces the sheet face of the conductive sheet; a core around which the heating coil is coiled; and a shielding plate formed of a conductor and disposed between the core and a side end portion in a direction perpendicular to the conveyance direction of the conductive sheet, wherein the shielding plate has a protruded portion, and the side surface of the protruded portion represents a closed loop when viewed from a direction perpendicular to the coil face.
    Type: Grant
    Filed: February 18, 2011
    Date of Patent: February 21, 2017
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kenji Umetsu, Tsutomu Ueki, Yasuhiro Mayumi, Toshiya Takechi
  • Publication number: 20160349434
    Abstract: The present invention is characterized in that a light emitting part of LED 1 has a planar and point-symmetrical shape, a light emission angle distribution is a Lambert distribution and a light emission face is a scattering face; a hemispheric mirror 3 forms a reflection face 3a on the interior face, and has an aperture 3b at the center, while the reflection face 3a is disposed so as to oppose to LED 1; a normal line of LED 1 and an optical axis of the hemispheric mirror 3 are coincident with each other; an interval between LED 1 and the hemispheric mirror 3 is equal to or smaller than a curvature radius of the hemispheric mirror 3; a dimension of the aperture 3b of the hemispheric mirror 3 is substantially equal to a radiation dimension; and sin (tan?1 d LED/2t)?NA object is established.
    Type: Application
    Filed: May 5, 2016
    Publication date: December 1, 2016
    Applicant: U-technology Co., Ltd.
    Inventors: Shuji SHIKANO, Kenji UMETSU
  • Publication number: 20160100459
    Abstract: A control unit of an induction heating unit controls AC power output to a heating coil of a transverse type induction heating unit that allows an alternating magnetic field to intersect a sheet surface of a conductive sheet that is being conveyed to inductively heat the conductive sheet. The control unit includes: a magnetic energy recovery switch that outputs AC power to the heating coil; a frequency setting unit that sets an output frequency in response to at least one of the relative permeability, resistivity, and sheet thickness of the conductive sheet; and a gate control unit that controls a switching operation of the magnetic energy recovery switch on the basis of the output frequency set by the frequency setting unit.
    Type: Application
    Filed: December 14, 2015
    Publication date: April 7, 2016
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kazuhiko FUKUTANI, Yasuhiro MAYUMI, Toshiya TAKECHI, Kenji UMETSU
  • Publication number: 20160100458
    Abstract: A control unit of an induction heating unit controls AC power output to a heating coil of a transverse type induction heating unit that allows an alternating magnetic field to intersect a sheet surface of a conductive sheet that is being conveyed to inductively heat the conductive sheet. The control unit includes: a magnetic energy recovery switch that outputs AC power to the heating coil; a frequency setting unit that sets an output frequency in response to at least one of the relative permeability, resistivity, and sheet thickness of the conductive sheet; and a gate control unit that controls a switching operation of the magnetic energy recovery switch on the basis of the output frequency set by the frequency setting unit.
    Type: Application
    Filed: December 14, 2015
    Publication date: April 7, 2016
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kazuhiko FUKUTANI, Yasuhiro MAYUMI, Toshiya TAKECHI, Kenji UMETSU
  • Patent number: 9247590
    Abstract: A control unit of an induction heating unit controls AC power output to a heating coil of a transverse type induction heating unit that allows an alternating magnetic field to intersect a sheet surface of a conductive sheet that is being conveyed to inductively heat the conductive sheet. The control unit includes: a magnetic energy recovery switch that outputs AC power to the heating coil; a frequency setting unit that sets an output frequency in response to at least one of the relative permeability, resistivity, and sheet thickness of the conductive sheet; and a gate control unit that controls a switching operation of the magnetic energy recovery switch on the basis of the output frequency set by the frequency setting unit.
    Type: Grant
    Filed: November 22, 2010
    Date of Patent: January 26, 2016
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kazuhiko Fukutani, Yasuhiro Mayumi, Toshiya Takechi, Kenji Umetsu
  • Publication number: 20140190655
    Abstract: A continuous casting apparatus for steel includes: a casting mold for casting a molten steel with a pair of long side walls and a pair of short side walls; a submerged entry nozzle which discharges the molten steel into the casting mold; and an electromagnetic stirring device which is disposed along each external surface of each of the long side walls and stirs an upper portion of the molten steel within the casting mold. A curved portion which is convexly curved toward the electromagnetic stirring device in plan view is formed at least at a position where the curved portion faces the submerged entry nozzle on each of the long side walls, and each of the long side walls including the curved portion has a uniform thickness.
    Type: Application
    Filed: November 9, 2011
    Publication date: July 10, 2014
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Takehiko Toh, Junji Nakashima, Yasuo Maruki, Norimasa Yamasaki, Keiji Tsunenari, Kenji Umetsu
  • Patent number: 8420990
    Abstract: There is provided an induction heating apparatus which continuously heats a steel plate using a solenoid system. The induction heating apparatus (1) includes: at least three heating coils (10A to 10D) disposed along a longitudinal direction of the steel plate to make the steel plate (2) pass through an inside thereof; and inductance adjusters (12A to 12D) disposed on electrical pathways (11) electrically connecting each of the heating coils and a power source applying a voltage to each of the heating coils and capable of generating self-induction and adjusting self-inductance in the self-induction, in which each of the inductance adjusters is disposed to cause a generation of mutual induction at least between the inductance adjusters mutually adjacent to one another.
    Type: Grant
    Filed: March 12, 2009
    Date of Patent: April 16, 2013
    Assignees: Nippon Steel & Sumitomo Metal Corporation, Fuji Electric Co., Ltd.
    Inventors: Hiroaki Mochinaga, Kazunari Ishizaki, Shigenobu Koga, Takaharu Kataoka, Kenji Umetsu, Yasuo Matsunaga, Yasuyuki Ikeda
  • Patent number: 8418749
    Abstract: A continuous casting device for steel of the present invention includes a casting mold for casting a molten steel, a submerged entry nozzle, an electromagnetic stirring device, and an electromagnetic brake device. Further, a curved portion which is curved toward the electromagnetic stirring device is formed at least at a position where the curved portion faces the submerged entry nozzle, on each of the long side walls. Moreover, the horizontal distance between a top of the curved portion and the submerged entry nozzle in plan view is equal to or more than 35 mm and less than 50 mm.
    Type: Grant
    Filed: November 4, 2009
    Date of Patent: April 16, 2013
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Takehiko Toh, Hideaki Yamamura, Kenji Umetsu
  • Patent number: 8383978
    Abstract: This invention provides a steel pipe material weld zone heating method and apparatus for melting and welding the weld zone of a steel pipe material that during continuous induction heating and welding of moving steel pipe material as the material being heated controls temperature distribution and molten steel shape and weld frequency fluctuation with high accuracy and high efficiency, irrespective of the shape of the heated region of material being heated or the material properties of the material being heated, which comprises a first imaging device, a weld zone temperature distribution computation device, a heating control device, and a variable frequency alternating current power supply device.
    Type: Grant
    Filed: October 22, 2008
    Date of Patent: February 26, 2013
    Assignee: Nippon Steel Corporation
    Inventors: Kazuhiko Fukutani, Kenji Umetsu, Yoshiaki Nakamura, Kazuto Yamamoto, Takashi Miyakawa, Ryuichi Shimada, Tadayuki Kitahara, Takanori Isobe
  • Publication number: 20120312805
    Abstract: The transverse flux induction heating device allows an alternating magnetic field to intersect the sheet face of a conductive sheet which is conveyed in one direction, thereby inductively heating the conductive sheet. The transverse flux induction heating device includes a heating coil disposed such that a coil face faces the sheet face of the conductive sheet; a core around which the heating coil is coiled; and a shielding plate formed of a conductor and disposed between the core and a side end portion in a direction perpendicular to the conveyance direction of the conductive sheet, wherein the shielding plate has a protruded portion, and the side surface of the protruded portion represents a closed loop when viewed from a direction perpendicular to the coil face.
    Type: Application
    Filed: February 18, 2011
    Publication date: December 13, 2012
    Inventors: Kenji Umetsu, Tsutomu Ueki, Yasuhiro Mayumi, Toshiya Takechi