Abstract: Useful resilient extruded closed cell foam compositions are produced by the present invention by forming an extrudable blend comprising a heat activatible chemical blowing agent and a polymer component consisting essentially of chlorinated polyethylene and at least one other thermoplastic polymer. The amount of chlorinated polyethylene is from 0.025 to 0.5 parts per part of the thermoplastic polymer. The blend is extruded at a temperature below the activation temperature of the blowing agent to form an unfoamed thermoplastic sheet, and the sheet is thereafter heated to a temperature sufficient to activate the blowing agent and expand the sheet and produce a non-crosslinked closed cell thermoplastic foam.

Abstract: This invention relates to an apparatus and method for producing a flexible sheet material having a predetermined surface characteristic of high quality and definition formed on one side thereof. The apparatus of this invention comprises first and second rotating rolls which are mounted on a generally horizontally extending axis with the peripheral surfaces thereof closely spaced from one another to form a narrow gap corresponding to the desired overall thickness of the composite sheet. The second rotating roll has a peripheral surface of a predetermined texture corresponding to the desired surface characteristic to be produced in the sheet. A base web of predetermined thickness less than the narrow gap is directed onto the peripheral surface of the first roll and is advanced along an arcuate path around the periphery of the first roll and then through the narrow gap between the first and second rolls.

Abstract: The present invention relates to a flexible composite sheet material having a thermoset patterned relief surface of high quality and definition which is particularly useful for producing high quality optical sheet components such as a lenticular screen sheet for producing three-dimensional pictures and photographs. The composite sheet comprises a flexible base film having front and rear surfaces and a layer of a cured thermosetting polymer overlying the front surface of the base film. The cured thermosetting polymer layer has a nonplanar outer surface defining a predetermined desired relief pattern of high quality and durability and of fine definition in the thermosetting polymer layer.

Abstract: The present invention relates to a flexible composite sheet material having a thermoset patterned relief surface of high quality and definition which is particularly useful for producing high quality optical sheet components such as a lenticular screen sheet for producing three-dimensional pictures and photographs. The composite sheet comprises a flexible base film having front and rear surfaces and a layer of a cured thermosetting polymer overlying the front surface of the base film. The cured thermosetting polymer layer has a nonplanar outer surface defining a predetermined desired relief pattern of high quality and durability and of fine definition in the thermosetting polymer layer.