Abstract: A system and method for controlling a cigarette tipping paper perforation process includes supplying the paper in the form of a flexible web from a supply spindle that is mounted for powered angular rotation to a take-up spindle that receives a portion of the flexible web, and the take-up spindle also being mounted for powered angular rotation. A laser beam generator provides at least one laser beam through a series of optics that can include a laser beam expander or contractor, a rotating multi-faceted mirror, collimating lenses and downstream focusing lenses that focus the plurality of laser output beams received from the rotating multi-faceted mirror to burn a plurality of holes in the flexible web of cigarette paper. A control device controls the angular rotation of the supply spindle, the angular rotation of the take-up spindle, tension of the web, laser power and rotation of the multi-faceted mirror.

Abstract: A system for measuring the permeability of a material includes a light source for illuminating the material, and a stray light sensor for detecting stray light traveling through the material from the light source and outputting a stray light signal indicative of the stray light detected. The system further includes a direct light sensor for detecting direct light traveling through holes in the material from the light source and outputting a direct light signal indicative of the direct light detected. Finally, the system includes a digital processing device for receiving the stray light and direct light signals and calculating the permeability of the material.

Abstract: A system and method for controlling a cigarette tipping paper perforation process includes supplying the paper in the form of a flexible web from a supply spindle that is mounted for powered angular rotation to a take-up spindle that receives a portion of the flexible web, and the take-up spindle also being mounted for powered angular rotation. A laser beam generator provides at least one laser beam through a series of optics that can include a laser beam expander or contractor, a rotating multi-faceted mirror, collimating lenses and downstream focusing lenses that focus the plurality of laser output beams received from the rotating multi-faceted mirror to burn a plurality of holes in the flexible web of cigarette paper. A control device controls the angular rotation of the supply spindle, the angular rotation of the take-up spindle, tension of the web, laser power and rotation of the multi-faceted mirror.

Abstract: This disclosure relates to a method and apparatus for reliably inserting a tab or other marker into a bobbin of material which is undergoing a converting or other processing step. A spindle having a retention device such as a vacuum or magnetic zone which holds the tab or marker with an adhesive side facing outwardly is described. In operation, the spindle is moved into engagement with the surface of the web and the tab or marker is applied precisely and with considerable force. Reduction in unplaced tabs, paper jams, and tearing may be accomplished by the reduction of user error.

Abstract: A method and apparatus for reducing, capturing and disposing of the waste start up web of paper in high-speed manufacturing procedures which involve a converting step, e.g. laser perforation or the like. Specifically, the converting apparatus and the web speed are carefully and precisely controlled by a programmable logic controller to result in a rapid production of converted web with a minimum of waste. The apparatus and method are tuned by sampling the waste and web for conversion quality, and using that information to adjust the converting apparatus and bias that adjustment for maximum reduction in waste.

Abstract: An improved apparatus for an automatic full voltage start of a polyphase synchronous or induction motor. A full line voltage is employed to start the motor by energizing two tap relays to shunt the tap connections of the coils of an autotransformer and to thereby apply a line voltage to the primary windings of the motor. A strap relay is de-energized to disconnect the coils of the autotransformer when the motor is at rest and when the motor is being started. After the motor is started, the tap relays are de-energized to break the shunt connections and the strap relay is energized to connect the coils of the autotransformer. The taps of the autotransformer apply a preset reduced voltage to operate the motor.