Patents by Inventor Kenneth J. Zirbel

Kenneth J. Zirbel has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8894403
    Abstract: The present invention provides an improved pressware forming apparatus. At least one of die pairs used in the apparatus can be narrowed in a cross-direction as compared to the cross-directional width of pressware forming tools used in prior an apparatus. The present invention allows addition of at least one additional die pair in the pressware forming tool when used in a standard sized pressware forming apparatus. The present invention also provides components for use in such apparatus and methods of making pressware from the apparatus herein.
    Type: Grant
    Filed: April 29, 2013
    Date of Patent: November 25, 2014
    Assignee: Dixie Consumer Products LLC
    Inventors: Albert D. Jones, Mark B. Littlejohn, Thomas W. Zelinski, Kenneth J. Zirbel, Luke G. Stumpf
  • Patent number: 8430660
    Abstract: The present invention provides an improved pressware forming apparatus. At least one of die pairs used in the apparatus can be narrowed in a cross-direction as compared to the cross-directional width of pressware forming tools used in prior an apparatus. The present invention allows addition of at least one additional die pair in the pressware forming tool when used in a standard sized pressware forming apparatus. The present invention also provides components for use in such apparatus and methods of making pressware from the apparatus herein.
    Type: Grant
    Filed: August 18, 2006
    Date of Patent: April 30, 2013
    Assignee: Dixie Consumer Products LLC
    Inventors: Albert D. Johns, Mark B. Littlejohn, Thomas W. Zelinski, Kenneth J. Zirbel, Luke G. Stumpf
  • Patent number: 8388335
    Abstract: Embodiments of the invention provide improvements to dies used in the formation of pressware from blanks. In some embodiments, the die includes at least one stop that helps contain the blank as it is fed to the die and that allows for improved adjustability of the stop with respect to the die. In some embodiments, the die includes a defined recess that contains and centers the blank on the die as the blank is fed to the die.
    Type: Grant
    Filed: January 18, 2011
    Date of Patent: March 5, 2013
    Assignee: Dixie Consumer Products LLC
    Inventors: Mark B. Littlejohn, Eric J. Berg, Daniel A. Duncan, James W. Gregory, Kenneth J. Zirbel
  • Publication number: 20120180546
    Abstract: Embodiments of the invention provide improvements to dies used in the formation of pressware from blanks In some embodiments, the die includes at least one stop that helps contain the blank as it is fed to the die and that allows for improved adjustability of the stop with respect to the die. In some embodiments, the die includes a defined recess that contains and centers the blank on the die as the blank is fed to the die.
    Type: Application
    Filed: January 18, 2011
    Publication date: July 19, 2012
    Inventors: Mark B. Littlejohn, Eric J. Berg, Daniel A. Duncan, James W. Gregory, Kenneth J. Zirbel
  • Patent number: 8047834
    Abstract: A heated, segmented pressware die set for making pressware containers from a paperboard blank includes a plurality of guide keys mounted between at least one of an inner member of a punch or die and an outer ring which reciprocates independently. Each guide key extends in an outward direction from the central axis of the die set. The guide keys are positioned, configured and dimensioned to engage the outer ring in order to limit rotation of the outer ring with respect to the inner member of the punch or die. In a preferred construction, the guide keys have radially extending planar surfaces which cooperate with guide channels having like surfaces such that clearances necessary to accommodate thermal expansion are reduced, greatly increasing durability of the tool.
    Type: Grant
    Filed: April 28, 2009
    Date of Patent: November 1, 2011
    Assignee: Dixie Consumer Products LLC
    Inventors: Mircea T. Sofronie, Albert D. Johns, Mark B. Littlejohn, Kenneth J. Zirbel, Luke G. Stumpf, Gary J. Reif
  • Publication number: 20090232926
    Abstract: A heated, segmented pressware die set for making pressware containers from a paperboard blank includes a plurality of guide keys mounted between at least one of an inner member of a punch or die and an outer ring which reciprocates independently. Each guide key extends in an outward direction from the central axis of the die set. The guide keys are positioned, configured and dimensioned to engage the outer ring in order to limit rotation of the outer ring with respect to the inner member of the punch or die. In a preferred construction, the guide keys have radially extending planar surfaces which cooperate with guide channels having like surfaces such that clearances necessary to accommodate thermal expansion are reduced, greatly increasing durability of the tool.
    Type: Application
    Filed: April 28, 2009
    Publication date: September 17, 2009
    Applicant: DIXIE CONSUMER PRODUCTS LLC
    Inventors: Mircea T. Sofronie, Albert D. Johns, Mark B. Littlejohn, Kenneth J. Zirbel, Luke G. Stumpf, Gary J. Reif