Patents by Inventor Kenneth Lucchesi

Kenneth Lucchesi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11935730
    Abstract: Systems and methods for cleaning an edge ring pocket are described herein. One of the methods includes providing one or more process gases to a plasma chamber, supplying a low frequency (LF) radio frequency (RF) power to an edge ring that is located adjacent to a chuck of the plasma chamber. The LF RF power is supplied while the one or more process gases are supplied to the plasma chamber to maintain plasma within the plasma chamber. The supply of the LF RF power increases energy of plasma ions near the edge ring pocket to remove residue in the edge ring pocket. The LF RF power is supplied during the time period in which a substrate is not being processed within the plasma chamber.
    Type: Grant
    Filed: July 22, 2020
    Date of Patent: March 19, 2024
    Assignee: Lam Research Corporation
    Inventors: Eric Hudson, Scott Briggs, John Holland, Alexei Marakhtanov, Felix Leib Kozakevich, Kenneth Lucchesi
  • Publication number: 20230059495
    Abstract: A fixed outer support flange (flange 1) is formed to circumscribe an electrode within a plasma processing system. Flange 1 has a vertical portion and a horizontal portion extending radially outward from a lower end of the vertical portion. An articulating outer support flange (flange 2) is formed to circumscribe flange 1. Flange 2 has a vertical portion and a horizontal portion extending radially outward from a lower end of the vertical portion. The vertical portion of flange 2 is positioned concentrically outside of the vertical portion of flange 1. Flange 2 is spaced apart from flange 1 and moveable along the vertical portion of flange 1. Each of a plurality of electrically conductive straps has a first end portion connected to flange 2 and a second end portion connected to flange 1.
    Type: Application
    Filed: January 30, 2021
    Publication date: February 23, 2023
    Inventors: Alexei Marakhtanov, Felix Kozakevich, Bing Ji, Ranadeep Bhowmick, Kenneth Lucchesi, John Holland
  • Publication number: 20220254616
    Abstract: Systems and methods for cleaning an edge ring pocket are described herein. One of the methods includes providing one or more process gases to a plasma chamber, supplying a low frequency (LF) radio frequency (RF) power to an edge ring that is located adjacent to a chuck of the plasma chamber. The LF RF power is supplied while the one or more process gases are supplied to the plasma chamber to maintain plasma within the plasma chamber. The supply of the LF RF power increases energy of plasma ions near the edge ring pocket to remove residue in the edge ring pocket. The LF RF power is supplied during the time period in which a substrate is not being processed within the plasma chamber.
    Type: Application
    Filed: July 22, 2020
    Publication date: August 11, 2022
    Inventors: Eric Hudson, Scott Briggs, John Holland, Alexei Marakhtanov, Felix Leib Kozakevich, Kenneth Lucchesi
  • Patent number: 11195706
    Abstract: Systems and methods for achieving a pre-determined factor associated with the edge region within the plasma chamber is described. One of the methods includes providing an RF signal to a main electrode within the plasma chamber. The RF signal is generated based on a frequency of operation of a first RF generator. The method further includes providing another RF signal to an edge electrode within the plasma chamber. The other RF signal is generated based on the frequency of operation of the first RF generator. The method includes receiving a first measurement of a variable, receiving a second measurement of the variable, and modifying a phase of the other RF signal based on the first measurement and the second measurement. The method includes changing a magnitude of a variable associated with a second RF generator to achieve the pre-determined factor.
    Type: Grant
    Filed: April 15, 2019
    Date of Patent: December 7, 2021
    Assignee: Lam Research Corporation
    Inventors: Alexei Marakhtanov, Felix Kozakevich, Michael C. Kellogg, John Patrick Holland, Zhigang Chen, Kenneth Lucchesi, Lin Zhao
  • Patent number: 10916409
    Abstract: Systems and methods for active control of radial etch uniformity are described. One of the methods includes generating a radio frequency (RF) signal having a fundamental frequency and generating another RF signal having a harmonic frequency. The harmonic frequency, or a phase, or a parameter level, or a combination thereof of the other RF signal are controlled to control harmonics of RF plasma sheath within a plasma chamber to achieve radial etch uniformity.
    Type: Grant
    Filed: June 18, 2018
    Date of Patent: February 9, 2021
    Assignee: Lam Research Corporation
    Inventors: Alexei Marakhtanov, Felix Leib Kozakevich, John Holland, Bing Ji, Kenneth Lucchesi
  • Patent number: 10825656
    Abstract: Systems and methods for controlling directionality of ion flux at an edge region within a plasma chamber are described. One of the systems includes a radio frequency (RF) generator that is configured to generate an RF signal, an impedance matching circuit coupled to the RF generator for receiving the RF signal to generate a modified RF signal, and a plasma chamber. The plasma chamber includes an edge ring and a coupling ring located below the edge ring and coupled to the first impedance matching circuit to receive the modified RF signal. The coupling ring includes an electrode that generates a capacitance between the electrode and the edge ring to control the directionality of the ion flux upon receiving the modified RF signal.
    Type: Grant
    Filed: March 18, 2020
    Date of Patent: November 3, 2020
    Assignee: Lam Research Corporation
    Inventors: Michael C. Kellogg, Alexei Marakhtanov, John Patrick Holland, Zhigang Chen, Felix Kozakevich, Kenneth Lucchesi
  • Publication number: 20200227238
    Abstract: Systems and methods for controlling directionality of ion flux at an edge region within a plasma chamber are described. One of the systems includes a radio frequency (RF) generator that is configured to generate an RF signal, an impedance matching circuit coupled to the RF generator for receiving the RF signal to generate a modified RF signal, and a plasma chamber. The plasma chamber includes an edge ring and a coupling ring located below the edge ring and coupled to the first impedance matching circuit to receive the modified RF signal. The coupling ring includes an electrode that generates a capacitance between the electrode and the edge ring to control the directionality of the ion flux upon receiving the modified RF signal.
    Type: Application
    Filed: March 18, 2020
    Publication date: July 16, 2020
    Inventors: Michael C. Kellogg, Alexei Marakhtanov, John Patrick Holland, Zhigang Chen, Felix Kozakevich, Kenneth Lucchesi
  • Patent number: 10615003
    Abstract: Systems and methods for controlling directionality of ion flux at an edge region within a plasma chamber are described. One of the systems includes a radio frequency (RF) generator that is configured to generate an RF signal, an impedance matching circuit coupled to the RF generator for receiving the RF signal to generate a modified RF signal, and a plasma chamber. The plasma chamber includes an edge ring and a coupling ring located below the edge ring and coupled to the first impedance matching circuit to receive the modified RF signal. The coupling ring includes an electrode that generates a capacitance between the electrode and the edge ring to control the directionality of the ion flux upon receiving the modified RF signal.
    Type: Grant
    Filed: October 19, 2018
    Date of Patent: April 7, 2020
    Assignee: Lam Research Corporation
    Inventors: Michael C. Kellogg, Alexei Marakhtanov, John Patrick Holland, Zhigang Chen, Felix Kozakevich, Kenneth Lucchesi
  • Publication number: 20190385822
    Abstract: Systems and methods for active control of radial etch uniformity are described. One of the methods includes generating a radio frequency (RF) signal having a fundamental frequency and generating another RF signal having a harmonic frequency. The harmonic frequency, or a phase, or a parameter level, or a combination thereof of the other RF signal are controlled to control harmonics of RF plasma sheath within a plasma chamber to achieve radial etch uniformity.
    Type: Application
    Filed: June 18, 2018
    Publication date: December 19, 2019
    Inventors: Alexei Marakhtanov, Felix Leib Kozakevich, John Holland, Bing Ji, Kenneth Lucchesi
  • Publication number: 20190244788
    Abstract: Systems and methods for achieving a pre-determined factor associated with the edge region within the plasma chamber is described. One of the methods includes providing an RF signal to a main electrode within the plasma chamber. The RF signal is generated based on a frequency of operation of a first RF generator. The method further includes providing another RF signal to an edge electrode within the plasma chamber. The other RF signal is generated based on the frequency of operation of the first RF generator. The method includes receiving a first measurement of a variable, receiving a second measurement of the variable, and modifying a phase of the other RF signal based on the first measurement and the second measurement. The method includes changing a magnitude of a variable associated with a second RF generator to achieve the pre-determined factor.
    Type: Application
    Filed: April 15, 2019
    Publication date: August 8, 2019
    Inventors: Alexei Marakhtanov, Felix Kozakevich, Michael C. Kellogg, John Patrick Holland, Zhigang Chen, Kenneth Lucchesi, Lin Zhao
  • Patent number: 10304662
    Abstract: Systems and methods for providing a multi regime plasma wafer processing are described. The systems and methods have three states. During a first one of the states, an etching operation is performed. In a second one of the states, a power level of a kilohertz radio frequency signal is greater than zero to increase directionality of ions that are incident on a bottom surface of a stack layer. In a third one of the states, there is a reduction in a loss of mask on top of the stack layer and deposition may be performed.
    Type: Grant
    Filed: June 14, 2018
    Date of Patent: May 28, 2019
    Assignee: Lam Research Corporation
    Inventors: Alexei Marakhtanov, Lin Zhao, Felix Kozakevich, Kenneth Lucchesi, Zhigang Chen, John Patrick Holland
  • Patent number: 10283330
    Abstract: Systems and methods for achieving a pre-determined factor associated with the edge region within the plasma chamber is described. One of the methods includes providing an RF signal to a main electrode within the plasma chamber. The RF signal is generated based on a frequency of operation of a first RF generator. The method further includes providing another RF signal to an edge electrode within the plasma chamber. The other RF signal is generated based on the frequency of operation of the first RF generator. The method includes receiving a first measurement of a variable, receiving a second measurement of the variable, and modifying a phase of the other RF signal based on the first measurement and the second measurement. The method includes changing a magnitude of a variable associated with a second RF generator to achieve the pre-determined factor.
    Type: Grant
    Filed: June 28, 2017
    Date of Patent: May 7, 2019
    Assignee: Lam Research Corporation
    Inventors: Alexei Marakhtanov, Felix Kozakevich, Michael C. Kellogg, John Patrick Holland, Zhigang Chen, Kenneth Lucchesi, Lin Zhao
  • Publication number: 20190080885
    Abstract: Systems and methods for providing a multi regime plasma wafer processing are described. The systems and methods have three states. During a first one of the states, an etching operation is performed. In a second one of the states, a power level of a kilohertz radio frequency signal is greater than zero to increase directionality of ions that are incident on a bottom surface of a stack layer. In a third one of the states, there is a reduction in a loss of mask on top of the stack layer and deposition may be performed.
    Type: Application
    Filed: June 14, 2018
    Publication date: March 14, 2019
    Inventors: Alexei Marakhtanov, Lin Zhao, Felix Kozakevich, Kenneth Lucchesi, Zhigang Chen, John Patrick Holland
  • Publication number: 20190057839
    Abstract: Systems and methods for controlling directionality of ion flux at an edge region within a plasma chamber are described. One of the systems includes a radio frequency (RF) generator that is configured to generate an RF signal, an impedance matching circuit coupled to the RF generator for receiving the RF signal to generate a modified RF signal, and a plasma chamber. The plasma chamber includes an edge ring and a coupling ring located below the edge ring and coupled to the first impedance matching circuit to receive the modified RF signal. The coupling ring includes an electrode that generates a capacitance between the electrode and the edge ring to control the directionality of the ion flux upon receiving the modified RF signal.
    Type: Application
    Filed: October 19, 2018
    Publication date: February 21, 2019
    Inventors: Michael C. Kellogg, Alexei Marakhtanov, John Patrick Holland, Zhigang Chen, Felix Kozakevich, Kenneth Lucchesi
  • Patent number: 10115564
    Abstract: An impedance matching circuit (IMC) is described. The IMC includes a first circuit that includes a first plurality of tuning elements defined along a path. The first circuit has an input coupled to a kilohertz (kHz) radio frequency (RF) generator. The first circuit is coupled to an output. The IMC further includes a second circuit having a second plurality of tuning elements. The second circuit has an input coupled to a megahertz (MHz) RF generator and is coupled to the output. The IMC includes a uniformity control circuit (UCC) defined from at least one of the plurality of tuning elements of the first circuit. The UCC is connected serially along the path of the first circuit to define a capacitance that at least partially influences a radial uniformity profile in an etch rate produced by a plasma chamber.
    Type: Grant
    Filed: August 21, 2017
    Date of Patent: October 30, 2018
    Assignee: Lam Research Corporation
    Inventors: Alexei Marakhtanov, Felix Kozakevich, Kenneth Lucchesi, John Patrick Holland
  • Patent number: 10115568
    Abstract: Systems and methods for controlling directionality of ion flux at an edge region within a plasma chamber are described. One of the systems includes a radio frequency (RF) generator that is configured to generate an RF signal, an impedance matching circuit coupled to the RF generator for receiving the RF signal to generate a modified RF signal, and a plasma chamber. The plasma chamber includes an edge ring and a coupling ring located below the edge ring and coupled to the first impedance matching circuit to receive the modified RF signal. The coupling ring includes an electrode that generates a capacitance between the electrode and the edge ring to control the directionality of the ion flux upon receiving the modified RF signal.
    Type: Grant
    Filed: November 28, 2017
    Date of Patent: October 30, 2018
    Assignee: Lam Research Corporation
    Inventors: Michael C. Kellogg, Alexei Marakhtanov, John Patrick Holland, Zhigang Chen, Felix Kozakevich, Kenneth Lucchesi
  • Patent number: 10002746
    Abstract: Systems and methods for providing a multi regime plasma wafer processing are described. The systems and methods have three states. During a first one of the states, an etching operation is performed. In a second one of the states, a power level of a kilohertz radio frequency signal is greater than zero to increase directionality of ions that are incident on a bottom surface of a stack layer. In a third one of the states, there is a reduction in a loss of mask on top of the stack layer and deposition may be performed.
    Type: Grant
    Filed: September 13, 2017
    Date of Patent: June 19, 2018
    Assignee: Lam Research Corporation
    Inventors: Alexei Marakhtanov, Lin Zhao, Felix Kozakevich, Kenneth Lucchesi, Zhigang Chen, John Patrick Holland
  • Publication number: 20180082822
    Abstract: Systems and methods for controlling directionality of ion flux at an edge region within a plasma chamber are described. One of the systems includes a radio frequency (RF) generator that is configured to generate an RF signal, an impedance matching circuit coupled to the RF generator for receiving the RF signal to generate a modified RF signal, and a plasma chamber. The plasma chamber includes an edge ring and a coupling ring located below the edge ring and coupled to the first impedance matching circuit to receive the modified RF signal. The coupling ring includes an electrode that generates a capacitance between the electrode and the edge ring to control the directionality of the ion flux upon receiving the modified RF signal.
    Type: Application
    Filed: November 28, 2017
    Publication date: March 22, 2018
    Inventors: Michael C. Kellogg, Alexei Marakhtanov, John Patrick Holland, Zhigang Chen, Felix Kozakevich, Kenneth Lucchesi
  • Publication number: 20180025891
    Abstract: Systems and methods for achieving a pre-determined factor associated with the edge region within the plasma chamber is described. One of the methods includes providing an RF signal to a main electrode within the plasma chamber. The RF signal is generated based on a frequency of operation of a first RF generator. The method further includes providing another RF signal to an edge electrode within the plasma chamber. The other RF signal is generated based on the frequency of operation of the first RF generator. The method includes receiving a first measurement of a variable, receiving a second measurement of the variable, and modifying a phase of the other RF signal based on the first measurement and the second measurement. The method includes changing a magnitude of a variable associated with a second RF generator to achieve the pre-determined factor.
    Type: Application
    Filed: June 28, 2017
    Publication date: January 25, 2018
    Inventors: Alexei Marakhtanov, Felix Kozakevich, Michael C. Kellogg, John Patrick Holland, Zhigang Chen, Kenneth Lucchesi, Lin Zhao
  • Publication number: 20170372872
    Abstract: An impedance matching circuit (IMC) is described. The IMC includes a first circuit that includes a first plurality of tuning elements defined along a path. The first circuit has an input coupled to a kilohertz (kHz) radio frequency (RF) generator. The first circuit is coupled to an output. The IMC further includes a second circuit having a second plurality of tuning elements. The second circuit has an input coupled to a megahertz (MHz) RF generator and is coupled to the output. The IMC includes a uniformity control circuit (UCC) defined from at least one of the plurality of tuning elements of the first circuit. The UCC is connected serially along the path of the first circuit to define a capacitance that at least partially influences a radial uniformity profile in an etch rate produced by a plasma chamber.
    Type: Application
    Filed: August 21, 2017
    Publication date: December 28, 2017
    Inventors: Alexei Marakhtanov, Felix Kozakevich, Kenneth Lucchesi, John Patrick Holland