Abstract: A portable system for non-destructively measuring amount of coating on a metallic substrate based upon infrared absorbance includes a portable, hand-held measurement unit housed in a pistol-gripped case and an optical sensing unit that has an infrared source and a detector. The infrared source is configured to transmit infrared energy toward a metallic substrate having a coating thereon. The infrared energy passes through the coating, reflects off a surface of the substrate, passes back through the coating, and is detected by the detector. A processor correlates amount of infrared absorbance in the coating to amount of the coating. A base unit holds the hand-held measurement when not in use and charges a battery of the hand-held measurement unit. The base unit includes connectors for uploading and downloading data from and to the hand-held measurement unit and for communicating with an optional host computer.

Abstract: A series of optical spectral sensors is based on a combination of solid-state sources (illumination) and detectors housed within an integrated package that includes the interfacing optics and acquisition and processing electronics. The focus is on low cost and the fabrication of the sensor is based on techniques that favor mass production. Materials and components are selected to support low-cost, high volume manufacturing of the sensors. Spectral selectivity is provided by the solid-state source(s) thereby eliminating the need for expensive spectral selection components. The spectral response covers the range from the visible (400 nm) to the mid-infrared (25,000 nm/25.0 &mgr;m), as defined by the avalability of suitable low-cost solid-state source devices. A refractive optical system is employed, primarily in an internal reflection mode, allowing a selection of sample handling tools, including, but not restricted to internal reflectance and transmittance.

Abstract: A portable system for non-destructively measuring amount of coating on a metallic substrate based upon infrared absorbance includes a portable, hand-held measurement unit housed in a pistol-gripped case and an optical sensing unit that has an infrared source and a detector. The infrared source is configured to transmit infrared energy toward a metallic substrate having a coating thereon. The infrared energy passes through the coating, reflects off a surface of the substrate, passes back through the coating, and is detected by the detector. A processor correlates amount of infrared absorbance in the coating to amount of the coating. A base unit holds the hand-held measurement when not in use and charges a battery of the hand-held measurement unit. The base unit includes connectors for uploading and downloading data from and to the hand-held measurement unit and for communicating with an optional host computer.