Patents by Inventor Kentaro Kajiwara

Kentaro Kajiwara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230193524
    Abstract: A chenille yarn includes a twisted yarn formed of a core yarn and a pressing yarn, in which a decorative yarn is fused and fixed between the core yarn and the pressing yarn, and the decorative yarn has a crimp having a radius of curvature of 0.5 mm or more to 5.0 mm or less.
    Type: Application
    Filed: June 24, 2021
    Publication date: June 22, 2023
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Takashi SHIBATA, Kentaro KAJIWARA, Yoshitsugu FUNATSU
  • Patent number: 11621426
    Abstract: The present invention provides a micro-porous layer which provides a fuel battery having high productivity, high power generation performance, and high durability. The present invention provides a micro-porous layer including fibrous carbohydrate having a fiber diameter of 5 nm-10 ?m and an aspect ratio of 10 or more. The carbohydrate has an oxygen/carbon element ratio of 0.02 or more.
    Type: Grant
    Filed: November 21, 2018
    Date of Patent: April 4, 2023
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Masamichi Utsunomiya, Kentaro Kajiwara, Fumitaka Watanabe, Yasuaki Tanimura
  • Patent number: 11302951
    Abstract: The purpose of the present invention is to provide an electrode which is used as a liquid flow-through device electrode and in which liquid flow-through resistance is reduced and the utilization efficiency of carbon fiber is enhanced. Another object of the present invention is to provide a redox flow battery having excellent charge-discharge performance by use of the electrode which is used for the liquid flow-through device. The present invention provides an electrode for a liquid flow-through device, the electrode essentially consisting of a carbon fiber nonwoven fabric, having a thickness of more than 0.40 mm, and having a through-hole disposed therein, or a non-through-hole disposed on one surface or both surfaces of the electrode.
    Type: Grant
    Filed: November 30, 2017
    Date of Patent: April 12, 2022
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Kentaro Kajiwara, Masamichi Utsunomiya, Fumitaka Watanabe, Yasuaki Tanimura
  • Patent number: 10950867
    Abstract: An object of the present invention is to provide an electrode which is used for a liquid flow-through device and in which liquid flow-through resistance is reduced and the utilization efficiency of the surface of carbon fiber is enhanced. Another object of the present invention is to provide a redox flow battery having excellent charge-discharge performance by use of the electrode which is used for the liquid flow-through device. The present invention provides an electrode to be used for a liquid flow-through device, the electrode including a plurality of sheets of carbon fiber nonwoven fabric each having irregularities on a surface of the sheet of carbon fiber nonwoven fabric being stacked or each having a through-hole on the carbon fiber sheet being stacked, and having inside of the electrode a plurality of gaps which is formed by recesses of the irregularities or the through-hole and is not opened in a thickness direction.
    Type: Grant
    Filed: December 11, 2017
    Date of Patent: March 16, 2021
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Kentaro Kajiwara, Masamichi Utsunomiya, Fumitaka Watanabe, Yasuaki Tanimura
  • Publication number: 20210040660
    Abstract: The present invention relates to a spun-bonded nonwoven fabric including a monocomponent fiber including a copolymerized polyester based resin in which 5 weight % or higher and 40 weight % or lower of a polyethylene glycol is copolymerized with a polyester based resin, in which the spun-bonded nonwoven fabric has a ?MR of 0.5% or higher and 15% or lower.
    Type: Application
    Filed: January 23, 2019
    Publication date: February 11, 2021
    Applicant: Toray Industries, Inc.
    Inventors: Yuka Nishiguchi, Hiroo Katsuta, Yoshitsugu Funatsu, Yoshitaka Aranishi, Kentaro Kajiwara
  • Publication number: 20200313200
    Abstract: The present invention provides a micro-porous layer which provides a fuel battery having high productivity, high power generation performance, and high durability. The present invention provides a micro-porous layer including fibrous carbohydrate having a fiber diameter of 5 nm-10 ?m and an aspect ratio of 10 or more. The carbohydrate has an oxygen/carbon element ratio of 0.02 or more.
    Type: Application
    Filed: November 21, 2018
    Publication date: October 1, 2020
    Applicant: Toray Industries, Inc.
    Inventors: Masamichi Utsunomiya, Kentaro Kajiwara, Fumitaka Watanabe, Yasuaki Tanimura
  • Publication number: 20190312295
    Abstract: The purpose of the present invention is to provide an electrode which is used as a liquid flow-through device electrode and in which liquid flow-through resistance is reduced and the utilization efficiency of carbon fiber is enhanced. Another object of the present invention is to provide a redox flow battery having excellent charge-discharge performance by use of the electrode which is used for the liquid flow-through device. The present invention provides an electrode for a liquid flow-through device, the electrode essentially consisting of a carbon fiber nonwoven fabric, having a thickness of more than 0.40 mm, and having a through-hole disposed therein, or a non-through-hole disposed on one surface or both surfaces of the electrode.
    Type: Application
    Filed: November 30, 2017
    Publication date: October 10, 2019
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Kentaro KAJIWARA, Masamichi UTSUNOMIYA, Fumitaka WATANABE, Yasuaki TANIMURA
  • Publication number: 20190260033
    Abstract: An object of the present invention is to provide an electrode which is used for a liquid flow-through device and in which liquid flow-through resistance is reduced and the utilization efficiency of the surface of carbon fiber is enhanced. Another object of the present invention is to provide a redox flow battery having excellent charge-discharge performance by use of the electrode which is used for the liquid flow-through device. The present invention provides an electrode to be used for a liquid flow-through device, the electrode including a plurality of sheets of carbon fiber nonwoven fabric each having irregularities on a surface of the sheet of carbon fiber nonwoven fabric being stacked or each having a through-hole on the carbon fiber sheet being stacked, and having inside of the electrode a plurality of gaps which is formed by recesses of the irregularities or the through-hole and is not opened in a thickness direction.
    Type: Application
    Filed: December 11, 2017
    Publication date: August 22, 2019
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Kentaro KAJIWARA, Masamichi UTSUNOMIYA, Fumitaka WATANABE, Yasuaki TANIMURA
  • Publication number: 20190194829
    Abstract: A coagulated yarn, which is used to manufacture carbon fiber, is a coagulated yarn the surface hole diameter of which is 30 nm or less and the degree of swelling is less than 100% or a coagulated yarn the surface hole diameter of which is 30 nm or less and the inner hole diameter is 30 nm or less. The carbon fiber precursor fiber and the carbon fiber are obtained using such a coagulated yarn.
    Type: Application
    Filed: August 30, 2017
    Publication date: June 27, 2019
    Inventors: Kentaro Kajiwara, Ayanobu Horinouchi, Haruki Okuda, Tomohisa Noguchi, Fumitaka Watanabe
  • Publication number: 20190165379
    Abstract: The purpose of the present invention is to improve water drainage performance of a gas diffusion electrode including a carbon fiber nonwoven fabric. The present invention provides a gas diffusion electrode base material essentially consisting of a carbon fiber nonwoven fabric, wherein the carbon fiber nonwoven fabric has an in-plane basis weight pattern in which high basis weight regions having a relatively high basis weight and low basis weight regions having a relatively low basis weight are arranged, and the carbon fiber nonwoven fabric has on at least one surface an uneven pattern in which recesses and projections are arranged, the uneven pattern being formed independently of the basis weight pattern.
    Type: Application
    Filed: July 4, 2017
    Publication date: May 30, 2019
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Kentaro KAJIWARA, Satoru SHIMOYAMA, Fumitaka WATANABE, Yasuaki TANIMURA
  • Patent number: 10305117
    Abstract: An object of the present invention is to provide a carbon fiber nonwoven fabric which has excellent electrical conductivity and thermal conductivity as an electrode base material for a polymer electrolyte fuel cell and which is useful as a base material excellent in gas diffusibility and drainage performance. The present invention provides a carbon fiber nonwoven fabric on a surface of which a plurality of non-through pores each having an opening area larger than the average pore area of the carbon fiber nonwoven fabric are dispersively formed, the carbon fiber nonwoven fabric having no broken fibers observed on the peripheral edge portions of the non-through pores in plane view.
    Type: Grant
    Filed: December 10, 2014
    Date of Patent: May 28, 2019
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Kentaro Kajiwara, Satoru Shimoyama, Tomoyuki Horiguchi
  • Publication number: 20180294487
    Abstract: An object of the present invention is to provide a polymer electrolyte fuel cell including a grooved gas diffusion electrode, which has good water discharge performance and can exhibit high power generation performance even under particularly humid power generation conditions and in a case where a parallel separator is used.
    Type: Application
    Filed: July 4, 2016
    Publication date: October 11, 2018
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Ayanobu HORINOUCHI, Kentaro KAJIWARA, Satoru SHIMOYAMA, Tomoyuki HORIGUCHI
  • Patent number: 10072130
    Abstract: A fiber-reinforced composite material which comprises carbon fibers and a resin, wherein the carbon fibers have crimps and have been entangled and the fiber volume content is 30 to 80%. The fiber-reinforced composite material combines quasi-isotropy with a high fiber volume content and has little unevenness in mechanical property.
    Type: Grant
    Filed: November 14, 2012
    Date of Patent: September 11, 2018
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Kentaro Kajiwara, Satoru Shimoyama, Tomoyuki Horiguchi
  • Publication number: 20180145335
    Abstract: An object of the present invention is to provide a gas diffusion electrode substrate that can facilitate both the supply of a reaction gas to a gas diffusion electrode and discharge of water as a reaction product. The present invention provides a gas diffusion electrode substrate including a carbon fiber nonwoven fabric having 30/cm2 to 5000/cm2 discontinuous protrusions dispersedly formed on at least one surface thereof, and a water repellent imparted to the carbon fiber nonwoven fabric.
    Type: Application
    Filed: May 27, 2016
    Publication date: May 24, 2018
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Kentaro KAJIWARA, Satoru SHIMOYAMA, Ayanobu HORINOUCHI, Tomoyuki HORIGUCHI
  • Patent number: 9837667
    Abstract: Provided is a carbon-fiber nonwoven cloth with low resistance to gases or liquids passing through, and low resistance in the thickness direction to heat or electricity, which is particularly appropriate for a gas diffusion electrode of a polymer electrolyte fuel cell; the cloth having an air gap with a diameter of at least 20 ?m, at least some of the carbon fibers being continuous from one surface to the other surface, and the apparent density being 0.2-1.0 g/cm3, or, having an air gap with a diameter of at least 20 ?m and at least some of the carbon fibers being mutually interlaced, and further, at least some of the carbon fibers being oriented toward the thickness direction and the apparent density being 0.2-1.0 g/cm3.
    Type: Grant
    Filed: November 27, 2013
    Date of Patent: December 5, 2017
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Kentaro Kajiwara, Satoru Shimoyama, Tomoyuki Horiguchi
  • Publication number: 20170244113
    Abstract: An object of the present invention is to provide a nonwoven carbon fiber fabric suitable as a gas diffusion electrode, which achieves good water discharge performance and maintains high gas diffusibility even when electricity is generated in humid conditions. The present invention provides a nonwoven carbon fiber fabric which has ridges on at least one surface thereof and which is provided with a water repellent, the ridges having a pitch that is less than 500 ?m.
    Type: Application
    Filed: November 20, 2015
    Publication date: August 24, 2017
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Kentaro KAJIWARA, Satoru SHIMOYAMA, Ayanobu HORINOUCHI, Tomoyuki HORIGUCHI
  • Publication number: 20160322646
    Abstract: An object of the present invention is to provide a carbon fiber nonwoven fabric which has excellent electrical conductivity and thermal conductivity as an electrode base material for a polymer electrolyte fuel cell and which is useful as a base material excellent in gas diffusibility and drainage performance. The present invention provides a carbon fiber nonwoven fabric on a surface of which a plurality of non-through pores each having an opening area larger than the average pore area of the carbon fiber nonwoven fabric are dispersively formed, the carbon fiber nonwoven fabric having no broken fibers observed on the peripheral edge portions of the non-through pores in plane view.
    Type: Application
    Filed: December 10, 2014
    Publication date: November 3, 2016
    Applicant: TORAY Industries, Inc.
    Inventors: Kentaro KAJIWARA, Satoru SHIMOYAMA, Tomoyuki HORIGUCHI
  • Publication number: 20150318558
    Abstract: Provided is a carbon-fiber nonwoven cloth with low resistance to gases or liquids passing through, and low resistance in the thickness direction to heat or electricity, which is particularly appropriate for a gas diffusion electrode of a polymer electrolyte fuel cell; the cloth having an air gap with a diameter of at least 20 ?m, at least some of the carbon fibers being continuous from one surface to the other surface, and the apparent density being 0.2-1.0 g/cm3, or, having an air gap with a diameter of at least 20 ?m and at least some of the carbon fibers being mutually interlaced, and further, at least some of the carbon fibers being oriented toward the thickness direction and the apparent density being 0.2-1.0 g/cm3.
    Type: Application
    Filed: November 27, 2013
    Publication date: November 5, 2015
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Kentaro KAJIWARA, Satoru SHIMOYAMA, Tomoyuki HORIGUCHI
  • Publication number: 20140303306
    Abstract: A fiber-reinforced composite material which comprises carbon fibers and a resin, wherein the carbon fibers have crimps and have been entangled and the fiber volume content is 30 to 80%. The fiber-reinforced composite material combines quasi-isotropy with a high fiber volume content and has little unevenness in mechanical property.
    Type: Application
    Filed: November 14, 2012
    Publication date: October 9, 2014
    Inventors: Kentaro Kajiwara, Satoru Shimoyama, Tomoyuki Horiguchi
  • Publication number: 20130323495
    Abstract: A fiber reinforced composite material includes reinforced fibers that are long fibers and a matrix, wherein the reinforced fibers are crimped.
    Type: Application
    Filed: January 30, 2012
    Publication date: December 5, 2013
    Applicant: Toray Industries, Inc.
    Inventors: Kentaro Kajiwara, Satoru Shimoyama, Tomoyuki Horiguchi